Installation of the Power Plant (JacXson Method) [PW11]
TASK 71-00-51-400-802-A-01
Installation of the Power Plant (JacXson Method)
This task gives the information for the installation of the power plant with the JacXson tool
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
C. Work Zones and Access Panels
D. Expendable Parts
E. Referenced Information
3. Job Set-up
Subtask 71-00-51-861-058-A ** ON A/C NOT FOR ALL Subtask 71-00-51-941-059-A ** ON A/C NOT FOR ALL
Subtask 71-00-51-420-117-A ** ON A/C NOT FOR ALL
Subtask 71-00-51-840-063-A ** ON A/C NOT FOR ALL
Subtask 71-00-51-410-063-A ** ON A/C NOT FOR ALL
Subtask 71-00-51-865-080-A ** ON A/C NOT FOR ALL
[Rev.10 from 2021]
2026.04.01 02:31:53 UTC
Installation of the Power Plant (JacXson Method)
WARNING:
OBEY THE HYDRAULIC SAFETY PROCEDURES.
WORK ON THE HYDRAULIC SYSTEMS CAN BE DANGEROUS.
WARNING:
DO NOT LET ENGINE FUEL STAY ON YOUR SKIN FOR A LONG TIME. FLUSH THE FUEL FROM YOUR SKIN WITH WATER. THE FUEL IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND INTO YOUR BODY.
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
WARNING:
BEFORE YOU INSTALL/REMOVE THE GSE TOOL, READ THE MANUFACTURER'S INSTRUCTIONS, AND, WHILE YOU OPERATE THIS TOOL, CAREFULLY OBEY THEM. IF YOU DO NOT DO THIS, INJURY TO PERSONS AND DAMAGE TO EQUIPMENT CAN OCCUR.
WARNING:
BE CAREFUL WHEN YOU DO WORK ON THE ENGINE AND THE ADJACENT COMPONENTS AFTER ENGINE SHUTDOWN. THE ENGINE, THE ENGINE OIL AND THE ADJACENT COMPONENTS CAN STAY HOT FOR A LONG TIME. IF YOU DO NOT OBEY THIS INSTRUCTION, INJURY CAN OCCUR.
CAUTION:
DO NOT LET ENGINE FUEL, OIL OR HYDRAULIC FLUID SPILL ON THE ENGINE. YOU MUST IMMEDIATELY REMOVE UNWANTED FUEL, OIL OR HYDRAULIC FLUID WITH A CLOTH. FUEL, OIL OR HYDRAULIC FLUID CAN CAUSE DAMAGE TO SOME ENGINE PARTS.
CAUTION:
DO A CHECK OF THE ENGINE DATA PLATE TO MAKE SURE THAT THE ENGINE IS CORRECT FOR THE AIRCRAFT.
IF YOU INSTALL AN ENGINE THAT DOES NOT HAVE THE CORRECT CONFIGURATION FOR THE AIRCRAFT:
1. Reason for the Job- DAMAGE TO EQUIPMENT CAN OCCUR IF YOU OPERATE THE ENGINE.
- THE TEST AFTER THE INSTALLATION WILL TELL YOU THAT THE ENGINE CONFIGURATION IS NOT CORRECT AND MORE WORK WILL BE NECESSARY.
This task gives the information for the installation of the power plant with the JacXson tool
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | AR | ACCESS PLATFORM 2M (6 FT) - ADJUSTABLE |
| No specific | 1 | PLIERS - JAWED, SOFT |
| No specific | 1 | TIE WRAP(S) |
| No specific | AR | WARNING NOTICE(S) |
| No specific | Torque wrench: range to between 1.0 and 0.9 m.N (8.85 and 7.96 lbf.in ) ![]() | |
| No specific | Torque wrench: range to between 2.4 and 2.2 m.N (21.24 and 19.47 lbf.in ) ![]() | |
| No specific | Torque wrench: range to between 17.8 and 13.8 m.N (13.13 and 10.18 lbf.ft ) ![]() | |
| No specific | Torque wrench: range to between 24.0 and 22.0 m.N (17.70 and 16.22 lbf.ft ) ![]() | |
| No specific | Torque wrench: range to between 0.48 and 0.37 m.daN (42.48 and 32.74 lbf.in ) ![]() | |
| No specific | Torque wrench: range to between 0.79 and 0.62 m.daN (69.91 and 54.87 lbf.in ) ![]() | |
| No specific | Torque wrench: range to between 1.01 and 0.85 m.daN (89.38 and 75.22 lbf.in ) ![]() | |
| No specific | Torque wrench: range to between 1.7 and 1.5 m.daN (12.50 and 11.08 lbf.ft ) ![]() | |
| No specific | Torque wrench: range to between 2.49 and 2.03 m.daN (18.33 and 15.00 lbf.ft ) ![]() | |
| No specific | Torque wrench: range to between 2.82 and 2.37 m.daN (20.83 and 17.50 lbf.ft ) ![]() | |
| No specific | Torque wrench: range to between 2.77 and 2.43 m.daN (20.42 and 17.92 lbf.ft ) ![]() | |
| No specific | Torque wrench: range to between 3.91 and 3.58 m.daN (28.83 and 26.42 lbf.ft ) ![]() | |
| No specific | Torque wrench: range to between 4.75 and 3.84 m.daN (35.00 and 28.33 lbf.ft ) ![]() | |
| No specific | Torque wrench: range to between 6.69 and 5.57 m.daN (49.33 and 41.08 lbf.ft ) ![]() | |
| No specific | Torque wrench: range to between 11 and 9 m.daN (81.08 and 66.33 lbf.ft ) ![]() | |
| No specific | Torque wrench: range to between 15.7 and 14.7 m.daN (115.75 and 108.42 lbf.ft ) ![]() | |
| No specific | Torque wrench: range to between 22 and 18 m.daN (162.25 and 132.75 lbf.ft ) ![]() | |
| No specific | Torque wrench: range to between 27.6 and 22.4 m.daN (203.50 and 165.17 lbf.ft ) ![]() | |
| No specific | Torque wrench: range to between 57.2 and 46.8 m.daN (421.83 and 345.13 lbf.ft ) ![]() | |
| 636-1000-27GSE | 1 | PYLON ECS INTERFACE DUCT SUPPORT |
| 636-1000-32GSE | 1 | BLOCKING DEVICE - AFT ENGINE MOUNT PIN |
| 636-3000-10GSE | 1 | TR HOLD OPEN STRUT TO PYLON |
| 636-3000-13GSE | 1 | TR MANUAL HYDRAULIC OPENING SYSTEM |
| 636-3000-26GSE | 1 | TR VAPOR BARRIER SEAL PROTECTOR |
| 636GSE3009-901 | 1 | TR HOLD OPEN STRUT |
| 98D71203013000 | 1 | TORQUE WRENCH SET PW |
| JXU70 | 1 | JACXSON |
| PWA211430 | 1 | STAND, TRANSPORT |
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.P05-005) | lint-free cotton cloth |
| (Material No.P05-289) | safety wire (lockwire) - steel, corrosion resistant |
| (Material No.PU1-0001) | cloth |
| (Material No.PU2-0001) | alcohol, isopropyl |
| (Material No.PU2-0002) | acetone |
| (Material No.PU5-0002) | anti-seize compound |
| (Material No.PU5-0005) | anti-seize compound |
| (Material No.PU5-0005A) | Royco 81 MS anti-seize compound |
| (Material No.PU5-0005B) | PT 605 anti-seize compound |
| (Material No.03BBB1) | Mineral base Lubricating Oil-General purpose Low Temp. - |
| (Material No.03QBC1) | Dry lubricant-General Assembly Molybdenum Disulfide & Silicone - |
| (Material No.08BCF1) | Non Aqueous Cleaner-Composite Structural Bonding - |
| (Material No.360200) | MOLYKOTE G-RAPID PLUS PASTE |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 210 | CKPT,FWD COMPT BHD TO FLT COMPT BULKHEAD |
| 400 | POWER PLANT, NACELLES AND PYLONS |
| FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1) | |
| 437AL, 438AR, 451AL, 452AR | |
| FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2) | |
| 447AL, 448AR, 461AL, 462AR | |
| FIG.ITEM | DESIGNATION | IPC-CSN |
|---|---|---|
| 22 | PIN | AIPC 71-22-86-03-100 |
| 25 | FACE SEAL | AIPC 73-11-86-02-030 |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 05-57-00-200-001-A | Aircraft Stability |
| TASK 05-57-00-200-001-B | Aircraft Stability |
| TASK 10-20-00-556-001-A | Mooring of Aircraft without Weight and Balance Provision on the Landing Gear Legs |
| TASK 10-20-00-556-001-A-01 | Mooring of Aircraft with Weight and Balance Provision on the Landing Gear Legs |
| TASK 12-13-24-612-803-A | Integrated Drive Generator (IDG) Servicing - Filling of the IDG with Oil or Addition of Oil after a Level Check |
| TASK 20-28-00-912-802-A | Electrical Bonding - General Maintenance Procedure |
| TASK 20-28-00-912-803-A | Bonding Surface Preparation |
| TASK 22-97-00-710-001-A | Operational Test of the LAND CAT III Capability |
| TASK 24-21-00-710-803-A | Operational Test of the IDG Disconnect and Reconnect Function - Engine Static |
| TASK 24-21-00-710-803-A-01 | Operational Test of the IDG Disconnect and Reconnect Function - Engine in Operation |
| TASK 24-41-00-861-002-A | Energize the Aircraft Electrical Circuits from the External Power |
| TASK 24-41-00-861-002-A-01 | Energize the Aircraft Electrical Circuits from the APU |
| TASK 24-41-00-861-002-A-02 | Energize the Aircraft Electrical Circuits from Engine 1(2) |
| TASK 24-41-00-862-002-A | De-energize the Aircraft Electrical Circuits Supplied from the External Power |
| TASK 24-41-00-862-002-A-01 | De-energize the Aircraft Electrical Circuits Supplied from the APU |
| TASK 24-41-00-862-002-A-02 | De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2) |
| TASK 26-12-00-710-001-A | Operational Check of Loop/Squib |
| TASK 29-10-00-864-001-A | Depressurize the Green Hydraulic System |
| TASK 29-10-00-864-002-A | Depressurize the Yellow Hydraulic System |
| TASK 29-14-00-614-001-A | Depressurization of the Hydraulic Reservoirs |
| TASK 29-14-00-614-002-A | Pressurization of the Hydraulic Reservoirs through the Ground Connector |
| TASK 29-14-00-614-002-A-01 | Pressurization of the Hydraulic Reservoirs with the Auxiliary Power Unit (APU) |
| TASK 30-21-00-710-002-A | Operational Check of the Engine-Air-Intake Ice-Protection System (with the Engines in operation) |
| TASK 30-21-21-400-801-A | Installation of the Nacelle Anti-Ice Solenoid-Manifold |
| TASK 31-32-00-860-012-A | Procedure to Get Access to the SYSTEM REPORT/TEST/ENG Page |
| TASK 31-36-00-740-014-A | Update of the Engine Hours and Cycles in the Flight Data Interface and Management Unit (FDIMU) |
| TASK 31-60-00-860-001-A | EIS Start Procedure |
| TASK 31-60-00-860-002-A | EIS Stop Procedure |
| TASK 36-11-49-000-824-A | Removal of the Environmental Control System (ECS) Interface Duct |
| TASK 36-11-49-400-824-A | Installation of the Environmental Control System (ECS) Interface Duct |
| TASK 36-11-53-000-802-A | Removal of the Overpressure Valve |
| TASK 36-11-53-400-802-A | Installation of the Overpressure Valve |
| TASK 54-57-22-000-805-A | Removal of the Aprons and the Profiles |
| TASK 54-57-22-000-810-A | Removal of the Rear Mount Fairing (RMF) Door |
| TASK 54-57-22-000-821-A | Removal of the Joint Plate and the Nose Fire Seal |
| TASK 54-57-22-400-805-A | Installation of the Aprons and the Profiles |
| TASK 54-57-22-400-810-A | Installation of the Rear Mount Fairing (RMF) Door |
| TASK 54-57-22-400-821-A | Installation of the Joint Plate and the Nose Fire Seal |
| TASK 71-00-00-720-813-A | Test No. 10 - System Maintenance (Post Engine Replacement Test) |
| TASK 71-00-00-860-814-A | Shutdown of the Engine |
| TASK 71-00-00-860-832-A | Procedure to Prevent Engine Motoring and to Stop the Electrical Supply to the EEC |
| TASK 71-13-00-010-802-A | Opening of the Fan Cowl Doors |
| TASK 71-13-00-410-802-A | Closing of the Fan Cowl Doors |
| TASK 71-13-00-820-802-A | Adjustment of the Fan Cowl Doors |
| TASK 71-13-86-400-802-A | Installation of the Hold Open Rod (HOR) Bracket Bolts |
| TASK 71-21-41-210-802-A | Detailed Visual Inspection of the Forward Engine Mount Assembly |
| TASK 71-22-41-210-802-A | Detailed Visual Inspection of the Aft Engine Mount Assembly |
| TASK 72-21-04-000-801-A | Removal of the Fan Exit Fairing - Upper Bifi |
| TASK 72-21-04-400-801-A | Installation of the Fan Exit Fairing - Upper Bifi |
| TASK 73-25-34-400-802-A | Installation of the Engine Interface Unit (EIU) |
| TASK 78-30-00-440-805-A | Reactivation of the Thrust Reverser System after Ground Maintenance |
| TASK 78-30-00-820-803-A | Adjustment of the Thrust Reverser |
| TASK 78-30-06-000-801-A | Removal of the Thrust Reverser Hinge Access Panels |
| TASK 78-30-06-400-801-A | Installation of the Thrust Reverser Hinge Access Panels |
| TASK 78-31-00-710-805-A | Operational Test of Thrust Reverser with MCDU |
| TASK 78-31-00-710-805-A-01 | Thrust Reverser Cycling Test (Engine Running) |
| TASK 78-31-06-820-801-A | Adjustment of the Inhibit Cable |
| TASK 78-36-00-410-802-A | Closing of the Thrust Reverser Cowl-Doors |
| TASK 78-36-04-400-801-A | Installation of the Thrust Reverser Hold Open Rods (HOR) |
| TASK 79-00-00-610-801-A | Check and Fill the Engine Oil |
| TASK 80-11-00-600-801-A | Fill the Starter with Oil |
| NTM 518000 | |
| NTM 545390 | |
| TASK 05-59-00-00 | SPECIAL FLIGHTS - DESCRIPTION AND OPERATION |
| FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1) | |
| TASK 29-11-51-860-040-A | Hydraulic Maintenance Procedure after an Engine Installation (with Engine Pump Installed) or after an Engine Pump Installation |
| FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2) | |
| TASK 29-13-51-860-001-A | Hydraulic Maintenance Procedure after an Engine Installation (with Engine Pump Installed) or after an Engine Pump Installation |
Subtask 71-00-51-861-058-A ** ON A/C NOT FOR ALL Subtask 71-00-51-941-059-A ** ON A/C NOT FOR ALL
B. Safety Precautions
(1) Make sure that you did the procedure to prevent engine motoring and to stop the electrical supply to the Electronic Engine Control (EEC)
(Ref. AMM TASK 71-00-00-860-832).
(2) On the overhead panel, on AIR COND panel 30VU:
(a) Make sure that the APU BLEED pushbutton switch is released (the ON legend is off).
(b) Make sure that the ENG 1(2) BLEED pushbutton switch is released (the OFF legend is on).
(c) Make sure that the WARNING NOTICE(S) is(are) in position to tell persons not to push the APU BLEED and ENG 1(2) BLEED pushbutton switches.
(3) Make sure that the aircraft is horizontal and stable:
(b) Make sure that the aircraft is stable (Ref. AMM TASK 05-57-00-200-001).
1 When the aircraft is on jacks, make sure that it is level before you remove the engine.
(4) Make sure that the WARNING NOTICE(S) is(are) in position on the HP ground connector to tell persons not to pressurize the pneumatic system.
(5) Make sure that the engine intake points in the direction of the wind. Attach the aircraft if there are strong changes in the wind direction (+/- 45 degrees) (Ref. AMM TASK 10-20-00-556-001).
(6) On the center pedestal, on FLAPS panel 115VU:
(a) Make sure that the slat and flap control lever is in the "0" (fully retracted) position.
(b) Make sure that the WARNING NOTICE(S) is(are) in position to tell persons not to move the slat and flap control lever.
Subtask 71-00-51-860-072-A ** ON A/C NOT FOR ALL (1) Make sure that you did the procedure to prevent engine motoring and to stop the electrical supply to the Electronic Engine Control (EEC)
(Ref. AMM TASK 71-00-00-860-832).
(2) On the overhead panel, on AIR COND panel 30VU:
(a) Make sure that the APU BLEED pushbutton switch is released (the ON legend is off).
(b) Make sure that the ENG 1(2) BLEED pushbutton switch is released (the OFF legend is on).
(c) Make sure that the WARNING NOTICE(S) is(are) in position to tell persons not to push the APU BLEED and ENG 1(2) BLEED pushbutton switches.
(3) Make sure that the aircraft is horizontal and stable:
CAUTION:
MAKE SURE THAT THE AIRCRAFT IS ON A HORIZONTAL AND FLAT SURFACE. IF YOU DO NOT OBEY THIS INSTRUCTION, SIDE LOADS WILL OCCUR AND THERE IS A RISK THAT THE ENGINE WILL NOT BE STABLE WHEN YOU LOWER OR LIFT IT. DAMAGE TO THE ENGINE CAN OCCUR.
(a) Make sure that the aircraft is on a horizontal and flat surface. (b) Make sure that the aircraft is stable (Ref. AMM TASK 05-57-00-200-001).
1 When the aircraft is on jacks, make sure that it is level before you remove the engine.
(4) Make sure that the WARNING NOTICE(S) is(are) in position on the HP ground connector to tell persons not to pressurize the pneumatic system.
(5) Make sure that the engine intake points in the direction of the wind. Attach the aircraft if there are strong changes in the wind direction (+/- 45 degrees) (Ref. AMM TASK 10-20-00-556-001).
(6) On the center pedestal, on FLAPS panel 115VU:
(a) Make sure that the slat and flap control lever is in the "0" (fully retracted) position.
(b) Make sure that the WARNING NOTICE(S) is(are) in position to tell persons not to move the slat and flap control lever.
C. Aircraft Maintenance Configuration
(1) Do the EIS start procedure (lower ECAM DU only) (Ref. AMM TASK 31-60-00-860-001).
(2) On the ECAM control panel, push the FUEL key (on the lower ECAM DU, the FUEL page comes into view).
(a) Make sure that the LP valve is shown closed.
Subtask 71-00-51-864-058-A ** ON A/C NOT FOR ALL (1) Do the EIS start procedure (lower ECAM DU only) (Ref. AMM TASK 31-60-00-860-001).
(2) On the ECAM control panel, push the FUEL key (on the lower ECAM DU, the FUEL page comes into view).
(a) Make sure that the LP valve is shown closed.
D. Depressurization of the Aircraft Hydraulic Systems.
(a) Make sure that the ENG1(2) PUMP pushbutton switches are released (the OFF legends are on).
(b) Make sure that the WARNING NOTICE(S) is(are) in position to tell persons not to pressurize the applicable system:
1 On panel 40VU
2 On the ground service panel of the applicable hydraulic system.
(2) Make sure that the applicable hydraulic system is depressurized (Ref. AMM TASK 29-10-00-864-001) or (Ref. AMM TASK 29-10-00-864-002).
Subtask 71-00-51-865-077-A ** ON A/C NOT FOR ALL WARNING:
MAKE SURE YOU DEPRESSURIZED THE HYDRAULIC SYSTEM. IF YOU LOOSEN A HYDRAULIC TUBE FITTING WHEN THERE IS PRESSURE IN THE HYDRAULIC SYSTEM, YOU CAN CAUSE INJURIES TO PERSONS OR DAMAGE TO EQUIPMENT.
(1) On the overhead panel, on the HYD section of panel 40VU: (a) Make sure that the ENG1(2) PUMP pushbutton switches are released (the OFF legends are on).
(b) Make sure that the WARNING NOTICE(S) is(are) in position to tell persons not to pressurize the applicable system:
1 On panel 40VU
2 On the ground service panel of the applicable hydraulic system.
(2) Make sure that the applicable hydraulic system is depressurized (Ref. AMM TASK 29-10-00-864-001) or (Ref. AMM TASK 29-10-00-864-002).
NOTE: The engine-1 demountable power-plant (4020KM1) supplies the Green hydraulic system and the engine-2 demountable power-plant (4020KM2) supplies the Yellow hydraulic system.
(3) Make sure that the applicable hydraulic system reservoir is depressurized (Ref. AMM TASK 29-14-00-614-001). E. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
Subtask 71-00-51-865-078-A ** ON A/C NOT FOR ALL | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 49VU | ENGINE/1 AND 2/IGN/SYS A | 1JH | A03 |
| 49VU | ANTI ICE/PROBES/AOA/1 | 4DA1 | D04 |
| 49VU | ANTI ICE/PROBES/PITOT/1 | 3DA1 | D02 |
| 49VU | ANTI ICE/RAIN/RPLNT/CAPT | 1DB1 | D01 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL2/SQUIB/B | 2WE1 | Q44 |
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL1/SQUIB/A | 1WE1 | Q43 |
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL1/SQUIB/B | 2WE2 | Q42 |
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL2/SQUIB/A | 1WE2 | Q41 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL2/SQUIB/B | 2WE1 | Q43 |
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL1/SQUIB/A | 1WE1 | Q42 |
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL1/SQUIB/B | 2WE2 | Q41 |
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL2/SQUIB/A | 1WE2 | Q40 |
| ** ON A/C NOT FOR ALL | |||
| 122VU | ANTI ICE/WINDOWS/R | 4DG2 | W14 |
| 122VU | ANTI ICE/RAIN/RPLNT/F/O | 1DB2 | W11 |
| 122VU | ANTI ICE/WINDOWS/L | 4DG1 | X14 |
| 122VU | ANTI ICE/PROBES/2/TAT | 1DA2 | Y15 |
| 122VU | ANTI ICE/PROBES/2/PITOT | 3DA2 | Y14 |
| 122VU | ANTI ICE/PROBES/2/AOA | 4DA2 | Y13 |
| 122VU | ANTI ICE/PROBES/2/STATIC | 5DA2 | Y11 |
| 122VU | ANTI ICE/PROBES/3/PITOT | 3DA3 | Z16 |
| 122VU | ANTI ICE/PROBES/3/AOA | 4DA3 | Z15 |
| 122VU | ANTI ICE/PROBES/3/STATIC | 5DA3 | Z14 |
| 122VU | ANTI ICE/PROBES/1/STATIC | 5DA1 | Z13 |
| 122VU | ANTI ICE/PROBES/1/TAT | 1DA1 | Z12 |
| 123VU | Y HYD/ELEC/PUMP | 3802GX | AB06 |
| 123VU | Y HYD/ELEC/ELEC PUMP/NORM | 3801GX | AB03 |
| 123VU | ANTI ICE/L/WHSLD | 1DG1 | AF10 |
| 123VU | ANTI ICE/R/WHSLD | 1DG2 | AF03 |
| FOR FIN: 4020KM1 (POWER PLANTDEMOUNTABLE, ENG 1) | |||
| 49VU | FUEL/LP VALVE/MOT1/ENG1 | 1QG | A08 |
| 49VU | ENGINE/1/FIRE DET/LOOP A | 7WD1 | A06 |
| 49VU | AIR BLEED/ENG 1/CTL | 2HA1 | D11 |
| 49VU | HYDRAULIC/G HYD/PUMP ENG1/CTL | 1701GK | H12 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | DCV B/ENG1 PWR SUPPLY | 103KS1 | K44 |
| 121VU | DCV A/ENG1 PWR SUPPLY | 102KS1 | K42 |
| 121VU | ENG1/REV/LOCK | 1EG1 | N44 |
| 121VU | ICU A/ENG1 PWR SUPPLY | 22KS1 | R39 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | FUEL/LP VALVE/MOT2/ENG1 | 3QG | M25 |
| 121VU | OIL/PRESS/ENG1 | 10KC1 | N40 |
| 121VU | PHMU/ENG1 | 95KS1 | P44 |
| 121VU | ENGINE/IGN/ENG1/SYS B | 3JH1 | P41 |
| 121VU | ENGINE/LATCH DOORS & SLATS/ENG1 | 93KS1 | P39 |
| 121VU | ENGINE/ENG1/FIRE DET/LOOP B | 8WD1 | Q38 |
| 121VU | ICU B/ENG1 PWR SUPPLY | 101KS1 | R42 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | DCV A/ENG1 PWR SUPPLY | 102KS1 | N44 |
| 121VU | DCV B/ENG1 PWR SUPPLY | 103KS1 | Q44 |
| 121VU | ENG1/REV/LOCK | 1EG1 | R44 |
| 121VU | ICU A/ENG1 PWR SUPPLY | 22KS1 | R38 |
| ** ON A/C NOT FOR ALL | |||
| 122VU | ELEC/GCU/1 | 2XU1 | T26 |
| 122VU | ELEC/IDG1/DISC | 1XT | T24 |
| 122VU | ANTI ICE/ENG/1 | 1DN1 | X10 |
| 122VU | AIR BLEED/ENG 1/MONG | 3HA1 | Z23 |
| FOR FIN: 4020KM2 (POWER PLANTDEMOUNTABLE, ENG 2) | |||
| 49VU | FUEL/LP VALVE/MOT1/ENG2 | 2QG | A09 |
| 49VU | ENGINE/2/FIRE DET/LOOP B | 8WD2 | A07 |
| 49VU | AIR BLEED/ENG 2/MONG | 3HA2 | D12 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | DCV B/ENG2 PWR SUPPLY | 103KS2 | K45 |
| 121VU | DCV A/ENG2 PWR SUPPLY | 102KS2 | K43 |
| 121VU | ENG2/REV/LOCK | 1EG2 | N45 |
| 121VU | ICU A/ENG2 PWR SUPPLY | 22KS2 | R40 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | FUEL/LP VALVE/MOT2/ENG2 | 4QG | M26 |
| 121VU | OIL/PRESS/ENG2 | 10KC2 | N42 |
| 121VU | PHMU/ENG2 | 95KS2 | P45 |
| 121VU | ENGINE/IGN/ENG2/SYS B | 3JH2 | P42 |
| 121VU | ENGINE/LATCH DOORS & SLATS/ENG2 | 93KS2 | P40 |
| 121VU | ENGINE/ENG2/FIRE DET/LOOP A | 7WD2 | Q39 |
| 121VU | HYDRAULIC/Y HYD/PUMP ENG2/CTL | 3701GD | Q36 |
| 121VU | ICU B/ENG2 PWR SUPPLY | 101KS2 | R43 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | DCV A/ENG2 PWR SUPPLY | 102KS2 | N45 |
| 121VU | DCV B/ENG2 PWR SUPPLY | 103KS2 | Q45 |
| 121VU | ENG2/REV/LOCK | 1EG2 | R45 |
| 121VU | ICU A/ENG2 PWR SUPPLY | 22KS2 | R39 |
| ** ON A/C NOT FOR ALL | |||
| 122VU | ELEC/GCU/2 | 2XU2 | T27 |
| 122VU | ELEC/IDG2/DISC | 2XT | T25 |
| 122VU | ANTI ICE/ENG/2 | 1DN2 | W10 |
| 122VU | AIR BLEED/ENG 2/CTL | 2HA2 | Z22 |
| ** ON A/C NOT FOR ALL | |||
| FOR FIN: 101RH (DIRCIDS, 1) | |||
| 49VU | COM/CIDS/DIR ESS/1 | 150RH | G01 |
| ** ON A/C NOT FOR ALL | |||
| 49VU | AIR COND/CIDS/SDF/DIR1 ESS | 15WH | C05 |
| ** ON A/C NOT FOR ALL | |||
| 49VU | COM NAV/CIDS/DIR1 ESS | 150RH | G01 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | COM NAV/CIDS/DIR NORM/1 | 151RH | M05 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | COM NAV/CIDS/DIR NORM/1 | 151RH | M06 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | COM NAV/CIDS/DIR1 NORM | 151RH | M05 |
| ** ON A/C NOT FOR ALL | |||
| 122VU | AIR COND/CIDS/SDF/DIR NORM/1 | 17WH | T17 |
| ** ON A/C NOT FOR ALL | |||
| FOR FIN: 102RH (DIRCIDS, 2) | |||
| 49VU | COM/CIDS/DIR ESS/2 | 157RH | G02 |
| ** ON A/C NOT FOR ALL | |||
| 49VU | COM/CIDS/DIR ESS/1 | 150RH | G01 |
| ** ON A/C NOT FOR ALL | |||
| 49VU | AIR COND/CIDS/SDF/DIR2 ESS | 18WH | C06 |
| ** ON A/C NOT FOR ALL | |||
| 49VU | COM DIR ESS/2 | 157RH | G02 |
| ** ON A/C NOT FOR ALL | |||
| 49VU | COM NAV/CIDS/DIR2 ESS | 157RH | G02 |
| 49VU | COM NAV/CIDS/DIR1 ESS | 150RH | G01 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | COM NAV/CIDS/DIR NORM/2 | 156RH | M06 |
| 121VU | COM NAV/CIDS/DIR NORM/1 | 151RH | M05 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | COM NAV/CIDS/DIR NORM/2 | 156RH | M07 |
| 121VU | COM NAV/CIDS/DIR NORM/1 | 151RH | M06 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | COM NAV/CIDS/DIR2 NORM | 156RH | M06 |
| 121VU | COM NAV/CIDS/DIR1 NORM | 151RH | M05 |
| ** ON A/C NOT FOR ALL | |||
| 122VU | AIR COND/CIDS/SDF/DIR NORM/2 | 14WH | T18 |
WARNING:
MAKE SURE THAT THE PROBE HEATER AND WINDOW HEATER CIRCUIT-BREAKERS ARE OPEN BEFORE YOU OPEN THE PHC AND WHC CIRCUIT BREAKERS. IF YOU DO NOT OBEY THIS SEQUENCE:
- THE PROBES WILL BECOME TOO HOT.
- THIS CAN CAUSE INJURY TO MAINTENANCE PERSONNEL AND/OR DAMAGE TO EQUIPMENT.
WARNING:
MAKE SURE THAT YOU OPEN THE CIRCUIT BREAKERS AS FOLLOWS:
- 1JH AND 3JH1 BEFORE 2KS1
- 1JH AND 3JH2 BEFORE 2KS2.
WARNING:
MAKE SURE THAT CIRCUIT BREAKERS 1QG (2QG) AND 3QG (4QG) ARE OPEN BEFORE YOU OPEN CIRCUIT BREAKER 1KC1 (1KC2). IF YOU DO NOT OBEY THIS INSTRUCTION, THE LP FUEL VALVE WILL OPEN AND THERE IS A RISK THAT FUEL WILL FLOW OUT.
F. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:| PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 49VU | ANTI ICE/PROBES/PHC/1 | 2DA1 | D03 |
| 122VU | ANTI ICE/WHC/2 | 5DG2 | W13 |
| 122VU | ANTI ICE/WHC/1 | 5DG1 | X13 |
| 122VU | ANTI ICE/PROBES/PHC/3 | 2DA3 | Y16 |
| 122VU | ANTI ICE/PROBES/PHC/2 | 2DA2 | Y12 |
| FOR FIN: 4020KM1 (POWER PLANTDEMOUNTABLE, ENG 1) | |||
| 49VU | ENGINE/1/FADEC A/AND EIU 1 | 2KS1 | A04 |
| 49VU | ENGINE/1/HP FUEL SOV | 1KC1 | A01 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | ENGINE/ENG1/FADEC B/AND EIU 1 | 4KS1 | R41 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | ENGINE/ENG1/FADEC B/AND EIU 1 | 4KS1 | R40 |
| ** ON A/C NOT FOR ALL | |||
| FOR FIN: 4020KM2 (POWER PLANTDEMOUNTABLE, ENG 2) | |||
| 49VU | ENGINE/2/FADEC A/AND EIU 2 | 2KS2 | A05 |
| 49VU | ENGINE/2/HP FUEL SOV | 1KC2 | A02 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | ENGINE/ENG2/FADEC B/AND EIU2 | 4KS2 | Q40 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | ENGINE/ENG2/FADEC B/AND EIU2 | 4KS2 | R41 |
G. Get Access
(1) Make sure that the ACCESS PLATFORM 2M (6 FT) - ADJUSTABLE is in position at engine 1(2).
(2) Make sure that the hinge locators are installed to prevent the translation movement of the thrust reverser.
(a)
PRE SB GRAA320NEO-G-78-36-0001-00001-930A-C
END OF PRE SB GRAA320NEO-G-78-36-0001-00001-930A-C
(b)
POST SB GRAA320NEO-G-78-36-0001-00001-930A-C
END OF POST SB GRAA320NEO-G-78-36-0001-00001-930A-C
(3) Make sure that the 636-3000-26GSE TR VAPOR BARRIER SEAL PROTECTOR is installed.
(4) Make sure that the thrust-reverser hold-open strut to pylon is installed.
(a)
PRE SB GRAA320NEO-G-78-36-0001-00001-930A-C
END OF PRE SB GRAA320NEO-G-78-36-0001-00001-930A-C
(b)
POST SB GRAA320NEO-G-78-36-0001-00001-930A-C
END OF POST SB GRAA320NEO-G-78-36-0001-00001-930A-C
(5) Make sure that the fan-cowl hold-open brace is installed.
(a)
PRE SB GRAA320NEO-G-78-36-0001-00001-930A-C
END OF PRE SB GRAA320NEO-G-78-36-0001-00001-930A-C
(b)
POST SB GRAA320NEO-G-78-36-0001-00001-930A-C
END OF POST SB GRAA320NEO-G-78-36-0001-00001-930A-C
(6) Make sure that the nose fire seal and the joint plate are removed (Ref. AMM TASK 54-57-22-000-821).
(7) Make sure that the Rear Mount Fairing (RMF) door is removed (Ref. AMM TASK 54-57-22-000-810).
Subtask 71-00-51-020-124-A ** ON A/C NOT FOR ALL (1) Make sure that the ACCESS PLATFORM 2M (6 FT) - ADJUSTABLE is in position at engine 1(2).
(2) Make sure that the hinge locators are installed to prevent the translation movement of the thrust reverser.
(a)
PRE SB GRAA320NEO-G-78-36-0001-00001-930A-C
NOTE: The hinge locator is a part of the 636-3000-10GSE TR HOLD OPEN STRUT TO PYLON tool assembly.
NOTE: The 636-3000-10GSE TR HOLD OPEN STRUT TO PYLON tool assembly includes four parts:
- A hinge locator to prevent the translation movement of the thrust reverser cowl-door
- A hold-open strut to keep the thrust reverser cowl-doors open
- A thrust reverser to fan-cowl hold-open brace, to keep the fan cowl doors open
- A seal compressor to protect the thrust-reverser cowl-door upper-seal.
END OF PRE SB GRAA320NEO-G-78-36-0001-00001-930A-C
(b)
POST SB GRAA320NEO-G-78-36-0001-00001-930A-C
NOTE: The hinge locator is a part of the 636GSE3009-901 TR HOLD OPEN STRUT tool assembly.
NOTE: The 636GSE3009-901 TR HOLD OPEN STRUT tool assembly includes four parts:
- A hinge locator to prevent the translation movement of the thrust reverser cowl-door
- A hold-open strut to keep the thrust reverser cowl-doors open
- A thrust reverser to fan-cowl hold-open brace, to keep the fan cowl doors open
- A seal compressor to protect the thrust-reverser cowl-door upper-seal.
END OF POST SB GRAA320NEO-G-78-36-0001-00001-930A-C
(3) Make sure that the 636-3000-26GSE TR VAPOR BARRIER SEAL PROTECTOR is installed.
(4) Make sure that the thrust-reverser hold-open strut to pylon is installed.
(a)
PRE SB GRAA320NEO-G-78-36-0001-00001-930A-C
NOTE: The thrust-reverser hold-open strut to pylon is a part of the 636-3000-10GSE TR HOLD OPEN STRUT TO PYLON tool assembly.
END OF PRE SB GRAA320NEO-G-78-36-0001-00001-930A-C
(b)
POST SB GRAA320NEO-G-78-36-0001-00001-930A-C
NOTE: The thrust-reverser hold-open strut to pylon is a part of the 636GSE3009-901 TR HOLD OPEN STRUT tool assembly.
END OF POST SB GRAA320NEO-G-78-36-0001-00001-930A-C
(5) Make sure that the fan-cowl hold-open brace is installed.
(a)
PRE SB GRAA320NEO-G-78-36-0001-00001-930A-C
NOTE: The fan-cowl hold-open brace is a part of the 636-3000-10GSE TR HOLD OPEN STRUT TO PYLON tool assembly.
END OF PRE SB GRAA320NEO-G-78-36-0001-00001-930A-C
(b)
POST SB GRAA320NEO-G-78-36-0001-00001-930A-C
NOTE: The fan-cowl hold-open brace is a part of the 636GSE3009-901 TR HOLD OPEN STRUT tool assembly.
END OF POST SB GRAA320NEO-G-78-36-0001-00001-930A-C
(6) Make sure that the nose fire seal and the joint plate are removed (Ref. AMM TASK 54-57-22-000-821).
(7) Make sure that the Rear Mount Fairing (RMF) door is removed (Ref. AMM TASK 54-57-22-000-810).
H. Remove the right and left upper fan exit fairings (Ref. AMM TASK 72-21-04-000-801).
(1) Attach the removed fan exit fairings to the engine with TIE WRAP(S) to make sure that they do not move when you lift the engine.
Subtask 71-00-51-020-125-A ** ON A/C NOT FOR ALL (1) Attach the removed fan exit fairings to the engine with TIE WRAP(S) to make sure that they do not move when you lift the engine.
NOTE: A lanyard holds the right and left upper fan-exit-fairings to make sure that they will stay on the installed engine.
I. Make sure that the thrust-reverser hinge access-panels are removed (Ref. AMM TASK 78-30-06-000-801).
Subtask 71-00-51-020-126-A ** ON A/C NOT FOR ALL Subtask 71-00-51-020-123-A ** ON A/C NOT FOR ALL K. If the Overpressure Valve (OPV) and the interface duct are installed on the engine:
(1) Remove the interface duct from the engine (Ref. AMM TASK 36-11-49-000-824).
(2) Remove the OPV from the engine (Ref. AMM TASK 36-11-53-000-802).
Subtask 71-00-51-420-116-A ** ON A/C NOT FOR ALL (1) Remove the interface duct from the engine (Ref. AMM TASK 36-11-49-000-824).
(2) Remove the OPV from the engine (Ref. AMM TASK 36-11-53-000-802).
L. Make sure that the interface duct is connected to the pylon duct (Ref. AMM TASK 36-11-49-400-824).
Subtask 71-00-51-480-069-A ** ON A/C NOT FOR ALL M. Make sure that the 636-1000-27GSE PYLON ECS INTERFACE DUCT SUPPORT is installed to hold the interface duct.
Subtask 71-00-51-210-057-A ** ON A/C NOT FOR ALL N. Inspection of the Engine Mounts
(1) Do an inspection of the forward engine mount-assembly (Ref. AMM TASK 71-21-41-210-802).
(2) Do an inspection of the aft engine mount-assembly (Ref. AMM TASK 71-22-41-210-802).
Subtask 71-00-51-250-053-A ** ON A/C NOT FOR ALL (1) Do an inspection of the forward engine mount-assembly (Ref. AMM TASK 71-21-41-210-802).
(2) Do an inspection of the aft engine mount-assembly (Ref. AMM TASK 71-22-41-210-802).
O. Inspection of the Engine Mount Bolts
(1) Do the eddy current inspection NTM 545390 of the forward mount bolts (9) and the aft mount bolts (17).
(a) No cracks are permitted.
(a) No cracks are permitted.
(a) No cracks are permitted.
Subtask 71-00-51-250-053-B ** ON A/C NOT FOR ALL (1) Do the eddy current inspection NTM 545390 of the forward mount bolts (9) and the aft mount bolts (17).
(a) No cracks are permitted.
NOTE: If the bolts are new or Component Maintenance Manual (CMM) inspected, then the eddy current inspection is not necessary.
(2) Do a visual inspection of the nuts (2), (12) and (21), screws (5), (7) and (19), washers (3), (10), (13) and (16), retainers (1), (4) and (11), lock plates (8) and (18) and cotter pins (22). (a) No cracks are permitted.
NOTE: If the nuts, screws, washers, retainers, lock plates or cotter pins are new or CMM-inspected, then the visual inspection is not necessary.
(3) Do the fluorescent penetrant inspection of the aft mount pins (20) NTM 518000. (a) No cracks are permitted.
NOTE: If the aft mount pins are new or CMM-inspected, then the fluorescent penetrant inspection is not necessary.
O. Inspection of the Engine Mount Bolts
(1) Do the eddy current NTM 545390 or the fluorescent penetrant NTM 518000 inspection of the forward mount bolts (9) and the aft mount bolts (17).
(a) No cracks are permitted.
(a) No cracks are permitted.
(a) No cracks are permitted.
Subtask 71-00-51-840-062-A ** ON A/C NOT FOR ALL (1) Do the eddy current NTM 545390 or the fluorescent penetrant NTM 518000 inspection of the forward mount bolts (9) and the aft mount bolts (17).
(a) No cracks are permitted.
NOTE: If the bolts are new or Component Maintenance Manual (CMM) inspected, then the eddy current or the fluorescent penetrant inspection is not necessary.
(2) Do a visual inspection of the nuts (2), (12) and (21), screws (5), (7) and (19), washers (3), (10), (13) and (16), retainers (1), (4) and (11), lock plates (8) and (18) and cotter pins (22). (a) No cracks are permitted.
NOTE: If the nuts, screws, washers, retainers, lock plates or cotter pins are new or CMM-inspected, then the visual inspection is not necessary.
(3) Do the fluorescent penetrant inspection of the aft mount pins (20) NTM 518000. (a) No cracks are permitted.
NOTE: If the aft mount pins are new or CMM-inspected, then the fluorescent penetrant inspection is not necessary.
P. Prepare the Mounts
(1) Lubricate the shear pin (spigot) of the forward and aft pylon mounts with MOLYKOTE G-RAPID PLUS PASTE (Material No.360200) .
Do not lubricate the mating areas of the forward and aft mount assemblies.
(2) Clean the mating areas of the forward and aft mount assemblies with a clean lint-free cotton cloth (Material No.P05-005) made moist with Non Aqueous Cleaner-Composite Structural Bonding - (Material No.08BCF1) .
(3) Dry these areas with a clean and dry lint-free cotton cloth (Material No.P05-005) before the Non Aqueous Cleaner-Composite Structural Bonding - (Material No.08BCF1) becomes dry.
Subtask 71-00-51-210-058-A ** ON A/C NOT FOR ALL (1) Lubricate the shear pin (spigot) of the forward and aft pylon mounts with MOLYKOTE G-RAPID PLUS PASTE (Material No.360200) .
Do not lubricate the mating areas of the forward and aft mount assemblies.
(2) Clean the mating areas of the forward and aft mount assemblies with a clean lint-free cotton cloth (Material No.P05-005) made moist with Non Aqueous Cleaner-Composite Structural Bonding - (Material No.08BCF1) .
(3) Dry these areas with a clean and dry lint-free cotton cloth (Material No.P05-005) before the Non Aqueous Cleaner-Composite Structural Bonding - (Material No.08BCF1) becomes dry.
Q. Do a running torque check:
(1) On each engine forward-mount bolt (9):
(a) Apply MOLYKOTE G-RAPID PLUS PASTE (Material No.360200) on the threads of the bolt.
(b) Install the nut (2) on the bolt (9) until a minimum of two threads show on the other side of the nut.
(c) Use a 98D71203013000 TORQUE WRENCH SET PW to loosen the nut (2). The running torque must be a minimum of 1.02 m.daN (90.27 lbf.in).
(d) Install the nut (2) on the bolt (9) again until a minimum of two threads show on the other side of the nut.
(e) Use a 98D71203013000 TORQUE WRENCH SET PW to tighten the nut (2). The locking torque must be a maximum of 9.04 m.daN (66.67 lbf.ft).
1 Measure the torque that is necessary to tighten the bolt (9):
a The minimum torque must be 1.02 m.daN (90.27 lbf.in).
b The maximum torque must be 9.04 m.daN (66.67 lbf.ft).
2 If the torque of the nut (2) is less than 1.02 m.daN (90.27 lbf.in), replace the nut (2) and do steps 3.S.(1).(a) thru 3.S.(1).(e) again.
3 If the torque of the nut (2) is more than 9.04 m.daN (66.67 lbf.ft), remove the bolt (9) and the nut (2) and look for damaged threads. If the threads are damaged, replace the bolt (9) and the nut (2) and do steps 3.S.(1).(a) thru 3.S.(1).(e) again.
(2) On each engine aft-mount bolt (17):
(a) Apply MOLYKOTE G-RAPID PLUS PASTE (Material No.360200) on the threads of the bolt.
(b) Install the bolt (17) in the barrel nut (21) until a minimum of two threads show on the other side of the nut.
(c) Use a 98D71203013000 TORQUE WRENCH SET PW to loosen the bolt (17). The breakaway torque must be a minimum of 0.56 m.daN (49.56 lbf.in).
(d) Install the bolt (17) in the barrel nut (21) again until a minimum of two threads show on the other side of the nut.
(e) Use a 98D71203013000 TORQUE WRENCH SET PW to tighten the bolt (17). The locking torque must be a maximum of 8 m.daN (59.00 lbf.ft).
1 Measure the torque that is necessary to tighten the bolt (17):
a The minimum torque must be 0.56 m.daN (49.56 lbf.in).
b The maximum torque must be 8 m.daN (59.00 lbf.ft).
2 If the torque of the nut (21) is less than 0.56 m.daN (49.56 lbf.in), replace the nut (21) and do steps 3.S.(2).(a) thru 3.S.(2).(e) again.
3 If the torque of the nut (21) is more than 8 m.daN (59.00 lbf.ft), remove the bolt (17) and the nut (21) and look for damaged threads. If the threads are damaged, replace the bolt (17) and the nut (21) and do steps 3.S.(2).(a) thru 3.S.(2).(e) again.
4. Procedure(1) On each engine forward-mount bolt (9):
(a) Apply MOLYKOTE G-RAPID PLUS PASTE (Material No.360200) on the threads of the bolt.
(b) Install the nut (2) on the bolt (9) until a minimum of two threads show on the other side of the nut.
(c) Use a 98D71203013000 TORQUE WRENCH SET PW to loosen the nut (2). The running torque must be a minimum of 1.02 m.daN (90.27 lbf.in).
(d) Install the nut (2) on the bolt (9) again until a minimum of two threads show on the other side of the nut.
(e) Use a 98D71203013000 TORQUE WRENCH SET PW to tighten the nut (2). The locking torque must be a maximum of 9.04 m.daN (66.67 lbf.ft).
1 Measure the torque that is necessary to tighten the bolt (9):
a The minimum torque must be 1.02 m.daN (90.27 lbf.in).
b The maximum torque must be 9.04 m.daN (66.67 lbf.ft).
2 If the torque of the nut (2) is less than 1.02 m.daN (90.27 lbf.in), replace the nut (2) and do steps 3.S.(1).(a) thru 3.S.(1).(e) again.
3 If the torque of the nut (2) is more than 9.04 m.daN (66.67 lbf.ft), remove the bolt (9) and the nut (2) and look for damaged threads. If the threads are damaged, replace the bolt (9) and the nut (2) and do steps 3.S.(1).(a) thru 3.S.(1).(e) again.
(2) On each engine aft-mount bolt (17):
(a) Apply MOLYKOTE G-RAPID PLUS PASTE (Material No.360200) on the threads of the bolt.
(b) Install the bolt (17) in the barrel nut (21) until a minimum of two threads show on the other side of the nut.
(c) Use a 98D71203013000 TORQUE WRENCH SET PW to loosen the bolt (17). The breakaway torque must be a minimum of 0.56 m.daN (49.56 lbf.in).
(d) Install the bolt (17) in the barrel nut (21) again until a minimum of two threads show on the other side of the nut.
(e) Use a 98D71203013000 TORQUE WRENCH SET PW to tighten the bolt (17). The locking torque must be a maximum of 8 m.daN (59.00 lbf.ft).
1 Measure the torque that is necessary to tighten the bolt (17):
a The minimum torque must be 0.56 m.daN (49.56 lbf.in).
b The maximum torque must be 8 m.daN (59.00 lbf.ft).
2 If the torque of the nut (21) is less than 0.56 m.daN (49.56 lbf.in), replace the nut (21) and do steps 3.S.(2).(a) thru 3.S.(2).(e) again.
3 If the torque of the nut (21) is more than 8 m.daN (59.00 lbf.ft), remove the bolt (17) and the nut (21) and look for damaged threads. If the threads are damaged, replace the bolt (17) and the nut (21) and do steps 3.S.(2).(a) thru 3.S.(2).(e) again.
Subtask 71-00-51-840-063-A ** ON A/C NOT FOR ALL
A. Preparation of the Power Plant for the Installation
(1) If installed, remove the forward/rear mount holding-beams of the 636-1000-31GSE BEAM SUPPORT ENGINE MOUNTPWA211421 SUPPORT, SHIPPING.
(2) If necessary, install the 636-1000-32GSE BLOCKING DEVICE - AFT ENGINE MOUNT PIN on the aft engine mount (refer to the tool manufacturer's instructions).
(4) Make sure that the transport stand cradle is attached to the PWA211430 STAND, TRANSPORT with the cradle pins correctly installed at the four locations.
(5) Move the JXU70 JACXSON tool near the power plant installed on the engine PWA211430 STAND, TRANSPORT.
(6) Align the JXU70 JACXSON and the power plant below the pylon:
(a) Engage from the front the JXU70 JACXSON tool to the engine PWA211430 STAND, TRANSPORT.
(b) Connect the JacXson lifting adapters to the forklift pockets of the PWA211430 STAND, TRANSPORT.
(c) Hold the engine PWA211430 STAND, TRANSPORT with the JacXson forks.
(d) Use the JacXson forks to lift the engine PWA211430 STAND, TRANSPORT and get a clearance from the ground between 50 mm (1.97 in.) and 100 mm (3.94 in.).
(e) Monitor the loads read on the JacXson display during maintenance and make sure that the load is not more than the specified limits:
(7) Lift the power plant and the PWA211430 STAND, TRANSPORT.
(8) Remove the system plugs. Do not remove the plugs from the hydraulic reservoir of the right engine.
Subtask 71-00-51-820-060-A ** ON A/C NOT FOR ALL (1) If installed, remove the forward/rear mount holding-beams of the 636-1000-31GSE BEAM SUPPORT ENGINE MOUNTPWA211421 SUPPORT, SHIPPING.
(2) If necessary, install the 636-1000-32GSE BLOCKING DEVICE - AFT ENGINE MOUNT PIN on the aft engine mount (refer to the tool manufacturer's instructions).
NOTE: The 636-1000-32GSE BLOCKING DEVICE - AFT ENGINE MOUNT PIN holds the aft engine mount in a position parallel to the pylon mount.
(3) Lower the cradle assembly on the engine PWA211430 STAND, TRANSPORT to the lower position (handling position). Refer to the tool manufacturer's instructions. (4) Make sure that the transport stand cradle is attached to the PWA211430 STAND, TRANSPORT with the cradle pins correctly installed at the four locations.
(5) Move the JXU70 JACXSON tool near the power plant installed on the engine PWA211430 STAND, TRANSPORT.
(6) Align the JXU70 JACXSON and the power plant below the pylon:
(a) Engage from the front the JXU70 JACXSON tool to the engine PWA211430 STAND, TRANSPORT.
(b) Connect the JacXson lifting adapters to the forklift pockets of the PWA211430 STAND, TRANSPORT.
(c) Hold the engine PWA211430 STAND, TRANSPORT with the JacXson forks.
(d) Use the JacXson forks to lift the engine PWA211430 STAND, TRANSPORT and get a clearance from the ground between 50 mm (1.97 in.) and 100 mm (3.94 in.).
(e) Monitor the loads read on the JacXson display during maintenance and make sure that the load is not more than the specified limits:
- At the forward mount: 3090 daN (3154 kg)
- At the aft mount: 3350 daN (3416 kg)
- At the left forward or right forward mount: 1547 daN (1577 kg)
- At the left aft or right aft mount: 1675 daN (1708 kg).
(7) Lift the power plant and the PWA211430 STAND, TRANSPORT.
(8) Remove the system plugs. Do not remove the plugs from the hydraulic reservoir of the right engine.
NOTE: The hydraulic-reservoir pressurization procedure is only applicable for the left engine (engine 1).
B. When you use the JXU70 JACXSON tool to lift the power plant to the pylon, do a check of:
(1) The mating surfaces
(2) The front mount engagement
(3) The rear mount engagement
(4) The engine right-side harness, tube and hose connection clearance
(5) The engine left-side harness, tube and hose connection clearance
(6) The upper fan-exit fairing and pylon and thrust reverser seals
(7) The ECS elbow and aft engine mount (if X motion)
(8) The aft pylon fairing and exhaust
(9) The forward pylon fairing and inlet.
Subtask 71-00-51-820-061-A ** ON A/C NOT FOR ALL (1) The mating surfaces
(2) The front mount engagement
(3) The rear mount engagement
(4) The engine right-side harness, tube and hose connection clearance
(5) The engine left-side harness, tube and hose connection clearance
(6) The upper fan-exit fairing and pylon and thrust reverser seals
(7) The ECS elbow and aft engine mount (if X motion)
(8) The aft pylon fairing and exhaust
(9) The forward pylon fairing and inlet.
C. Lift the engine PWA211430 STAND, TRANSPORT with the JXU70 JACXSON tool equally to align it with the power plant mounts and monitor the loads read on the JacXson display. Make sure that you do not apply loads that are more than the mount limits:
Subtask 71-00-51-820-062-A ** ON A/C NOT FOR ALL - At the forward mount: 3090 daN (3154 kg)
- At the aft mount: 3350 daN (3416 kg)
- At the left forward or right forward mount: 1547 daN (1577 kg)
- At the left aft or right aft mount: 1675 daN (1708 kg).
D. Lift the engine to do the final approach
(1) Use the JXU70 JACXSON to lift the engine level.
(a) Monitor the pylon and make sure that it does not touch the engine (dog head).
(2) Lift the engine until it touches the pylon.
(a) Make sure that the engine is in the correct position:
2 Make sure that the shear pins move correctly.
(b) Make sure that the mount mating surface remains parallel to the pylon mating surface.
(c) At the end of the lifting, monitor the landing of the pylon visor on the air inlet and the aft pylon fairing on the nozzle.
(3) Monitor the loads read on the JacXson display to make sure that they are not more than:
Subtask 71-00-51-420-118-B ** ON A/C NOT FOR ALL (1) Use the JXU70 JACXSON to lift the engine level.
(a) Monitor the pylon and make sure that it does not touch the engine (dog head).
(2) Lift the engine until it touches the pylon.
(a) Make sure that the engine is in the correct position:
CAUTION:
MAKE SURE THAT THE AXIAL LOCATOR AND THE V-BLADE CORRECTLY ENGAGE INTO THE FAN CASE V-GROOVE. IF THE AXIAL LOCATOR AND THE V-BLADE DO NOT ENGAGE CORRECTLY INTO THE FAN CASE V-GROOVE, DAMAGE TO THE EQUIPMENT CAN OCCUR.
1 Make sure that the top of the V-blade on the thrust reversers correctly engages with the V-groove on the engine fan case. 2 Make sure that the shear pins move correctly.
(b) Make sure that the mount mating surface remains parallel to the pylon mating surface.
(c) At the end of the lifting, monitor the landing of the pylon visor on the air inlet and the aft pylon fairing on the nozzle.
(3) Monitor the loads read on the JacXson display to make sure that they are not more than:
- At the forward mount: 3090 daN (3154 kg)
- At the aft mount: 3350 daN (3416 kg)
- At the left forward or right forward mount: 1547 daN (1577 kg)
- At the left aft or right aft mount: 1675 daN (1708 kg).
E. Installation of the Forward and Aft Engine Mounts
(1) On the forward engine mount:
(a) Install the upper retainer brackets (11), lower retainer brackets (4), washers (10) and (3), bolts (9) and nuts (2).
(b) Apply the MOLYKOTE G-RAPID PLUS PASTE (Material No.360200) :
(d) TORQUE the screws (5) to between 0.48 and 0.37 m.daN (42.48 and 32.74 lbf.in )
.
(2) On the aft engine mount:
(b) Install the washers (16).
(c) Install the aft engine-mount bolt (17).
(d) Apply the MOLYKOTE G-RAPID PLUS PASTE (Material No.360200) :
Subtask 71-00-51-020-127-A ** ON A/C NOT FOR ALL (1) On the forward engine mount:
(a) Install the upper retainer brackets (11), lower retainer brackets (4), washers (10) and (3), bolts (9) and nuts (2).
(b) Apply the MOLYKOTE G-RAPID PLUS PASTE (Material No.360200) :
- Below the screw heads
- On the threads of the screw and the nuts
- On the two faces of the washers.
(d) TORQUE the screws (5) to between 0.48 and 0.37 m.daN (42.48 and 32.74 lbf.in )
. (2) On the aft engine mount:
CAUTION:
INSTALL THE BARREL NUT WITH THE ROUNDED SIDE UP. IF YOU DO NOT OBEY THIS INSTRUCTION, DAMAGE TO THE BARREL NUT CAN OCCUR.
CAUTION:
DURING THE INSTALLATION, MAKE SURE THAT THE THREE-POINT SHACKLE PINS ARE ON THE RIGHT SIDE AND THE TWO-POINT SHACKLE PINS ARE ON THE LEFT SIDE. IF YOU DO NOT OBEY THIS INSTRUCTION, DAMAGE TO THE REAR ENGINE MOUNT CAN OCCUR.
(a) Install the barrel nuts and their retainers (21) on the engine mount. (b) Install the washers (16).
(c) Install the aft engine-mount bolt (17).
(d) Apply the MOLYKOTE G-RAPID PLUS PASTE (Material No.360200) :
- Below the screw heads
- On the threads of the screw and the nuts
- On the two faces of the washers.
- TORQUE the aft engine-mount bolts (17) in a diagonally opposite sequence to between 11 and 9 m.daN (81.08 and 66.33 lbf.ft )
.
NOTE: This is not the last torque.
- TORQUE the forward engine-mount bolts (9) in a diagonally opposite sequence to between 27.6 and 22.4 m.daN (203.50 and 165.17 lbf.ft )
.
NOTE: This is not the last torque.
(f) Apply the last torque to the aft engine-mount bolts (17): - TORQUE the aft engine-mount bolts (17) in a diagonally opposite sequence with the 98D71203013000 TORQUE WRENCH SET PW to between 22 and 18 m.daN (162.25 and 132.75 lbf.ft )
.
- TORQUE the forward engine-mount bolts (9) in a diagonally opposite sequence with the 98D71203013000 TORQUE WRENCH SET PW to between 57.2 and 46.8 m.daN (421.83 and 345.13 lbf.ft )
.
F. Remove the JXU70 JACXSON tool from the front (refer to the tool manufacturer's instructions):
(1) Disconnect the cradle from the engine.
(2) Lower the PWA211430 STAND, TRANSPORT with the JXU70 JACXSON and keep a ground clearance between 50 MM (1.97 IN.) and 100 MM (3.94 IN.).
(3) Monitor the loads read on the JacXson display during maintenance to make sure that they are not more than:
(5) Make sure that there is a sufficient clearance between the power plant and the PWA211430 STAND, TRANSPORT to remove the PWA211430 STAND, TRANSPORT.
(6) Lower the PWA211430 STAND, TRANSPORT on the ground and disconnect the lifting adapters from the JacXson forks.
(7) From the front side of the aircraft, disengage the JXU70 JACXSON tool from the PWA211430 STAND, TRANSPORT and remove it from the area.
(8) From the aft side of the aircraft, remove the PWA211430 STAND, TRANSPORT from the area.
(9) Remove the Turbine Exhaust Case (TEC) adapters from the left and right sides.
(a) Refer to the tool manufacturer's instructions.
Subtask 71-00-51-420-119-A ** ON A/C NOT FOR ALL (1) Disconnect the cradle from the engine.
(2) Lower the PWA211430 STAND, TRANSPORT with the JXU70 JACXSON and keep a ground clearance between 50 MM (1.97 IN.) and 100 MM (3.94 IN.).
(3) Monitor the loads read on the JacXson display during maintenance to make sure that they are not more than:
- At the forward mount: 3090 daN (3154 kg)
- At the aft mount: 3350 daN (3416 kg)
- At the left forward or right forward mount: 1547 daN (1577 kg)
- At the left aft or right aft mount: 1675 daN (1708 kg).
(5) Make sure that there is a sufficient clearance between the power plant and the PWA211430 STAND, TRANSPORT to remove the PWA211430 STAND, TRANSPORT.
(6) Lower the PWA211430 STAND, TRANSPORT on the ground and disconnect the lifting adapters from the JacXson forks.
(7) From the front side of the aircraft, disengage the JXU70 JACXSON tool from the PWA211430 STAND, TRANSPORT and remove it from the area.
(8) From the aft side of the aircraft, remove the PWA211430 STAND, TRANSPORT from the area.
(9) Remove the Turbine Exhaust Case (TEC) adapters from the left and right sides.
(a) Refer to the tool manufacturer's instructions.
NOTE: The TEC adapters are parts of the PWA211430 STAND, TRANSPORT assembly.
G. Locking of the Forward and Rear Mounts
(1) Lock the forward mount on the pylon as follows:
(a) Install the locking plates (8) and attach them to the retainer brackets (11) with the screws (7).
(b) TORQUE the screws (7) to between 0.48 and 0.37 m.daN (42.48 and 32.74 lbf.in )
.
(2) Lock the aft mount on the pylon as follows:
(a) Install and attach the locking plates (18) to the retainer brackets (15) with the screws (19).
(b) TORQUE the screws (19) to between 0.48 and 0.37 m.daN (42.48 and 32.74 lbf.in )
.
(c) Install the screws (20), washers (13) and nuts (12):
1 Tighten the slotted nuts (12) until the washers are locked on the shoulder pins.
2 TORQUE the nuts (12) to between 6.69 and 5.57 m.daN (49.33 and 41.08 lbf.ft )
.
4 Engage and safety the split pin in the nuts (12). If necessary, loosen the castellated nuts a maximum of 1/6 of a turn and install the pins.
(3) Remove the 636-1000-32GSE BLOCKING DEVICE - AFT ENGINE MOUNT PIN from the aft engine mount, if installed (refer to the tool manufacturer's instructions).
(4) Examine the assembly for unwanted objects, damage and incorrect assembly.
Subtask 71-00-51-420-120-A ** ON A/C NOT FOR ALL (1) Lock the forward mount on the pylon as follows:
(a) Install the locking plates (8) and attach them to the retainer brackets (11) with the screws (7).
(b) TORQUE the screws (7) to between 0.48 and 0.37 m.daN (42.48 and 32.74 lbf.in )
. (2) Lock the aft mount on the pylon as follows:
(a) Install and attach the locking plates (18) to the retainer brackets (15) with the screws (19).
(b) TORQUE the screws (19) to between 0.48 and 0.37 m.daN (42.48 and 32.74 lbf.in )
. (c) Install the screws (20), washers (13) and nuts (12):
1 Tighten the slotted nuts (12) until the washers are locked on the shoulder pins.
2 TORQUE the nuts (12) to between 6.69 and 5.57 m.daN (49.33 and 41.08 lbf.ft )
. WARNING:
USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
3 If necessary, loosen the slotted nuts (12) to engage the two new AIPC 71-22-86-03-100 PIN (22) a maximum of 1/6 of a turn. 4 Engage and safety the split pin in the nuts (12). If necessary, loosen the castellated nuts a maximum of 1/6 of a turn and install the pins.
(3) Remove the 636-1000-32GSE BLOCKING DEVICE - AFT ENGINE MOUNT PIN from the aft engine mount, if installed (refer to the tool manufacturer's instructions).
(4) Examine the assembly for unwanted objects, damage and incorrect assembly.
H. Connect the Right-Side Power-Plant Interfaces
(a) Remove the 636-1000-27GSE PYLON ECS INTERFACE DUCT SUPPORT that holds the upper duct.
(b) Install the upper duct on the three links (Ref. AMM TASK 36-11-49-400-824).
(c) Install the Overpressure Valve (OPV) on the ECS ducts (Ref. AMM TASK 36-11-53-400-802).
(2) Install the pylon structure drain on the pylon adapter:
(a) TORQUE the pylon structure drain to between 4.75 and 3.84 m.daN (35.00 and 28.33 lbf.ft )
with the Dry lubricant-General Assembly Molybdenum Disulfide & Silicone - (Material No.03QBC1) on the fitting.
(3) Installation of the sense lines:
(b) Connect the two ECS hoses.
(c) TORQUE the two ECS hoses to between 2.77 and 2.43 m.daN (20.42 and 17.92 lbf.ft )
.
(4) Installation of the fuel connectors:
(a) Install the main fuel supply-hose on the pylon disconnect panel as follows:
1 Install the new AIPC 73-11-86-02-030 FACE SEAL (25) and the hose on the pylon disconnect panel with the four bolts (24).
a Apply the Dry lubricant-General Assembly Molybdenum Disulfide & Silicone - (Material No.03QBC1) on the two faces of the washers and on the full length of the screw.
2 TORQUE the four bolts (24) in a diagonally opposite sequence to between 0.79 and 0.62 m.daN (69.91 and 54.87 lbf.in )
.
(5) Installation of the hydraulic connectors:
(a) Install the hydraulic pressure hose (HP01) connector on the pylon.
1 TORQUE the free nut of the pylon to between 15.7 and 14.7 m.daN (115.75 and 108.42 lbf.ft )
.
(b) Connect the quick disconnect of the hydraulic suction hose (HS01) to the pylon.
(6) Install the nacelle anti-ice solenoid-manifold (Ref. AMM TASK 30-21-21-400-801).
(7) Installation of the electrical connectors:
(a) Install the WF07 wiring harness (4093KS) connector (P494) on the pylon receptacle (J494) as follows:
1 Examine, align and engage the connector.
2 Push the connector lightly in while you tighten the coupling ring.
3 Use the PLIERS - JAWED, SOFT to tighten the connector against the receptacle.
4 Make sure that you can feel the ratchet feature.
5 While you tighten, push the connector in and from side to side.
6 Use the PLIERS - JAWED, SOFT to turn the connector ring until the connector is fully tight.
(b) Install the WF06 wiring harness (4089KS) connector (P491) on the pylon receptacle (J491) as follows:
1 Examine, align and engage the connector.
2 Push the connector lightly in while you tighten the coupling ring.
3 Use the PLIERS - JAWED, SOFT to tighten the connector against the receptacle.
4 Make sure that you can feel the ratchet feature.
5 While you tighten, push the connector in and from side to side.
6 Use the PLIERS - JAWED, SOFT to turn the connector ring until the connector is fully tight.
(c) Install the WF02 wiring harness (4218KS) connectors (P402), (P406) and (P79) on the pylon receptacles (J402), (J406) and (J79) as follows:
1 Examine, align and engage the connector.
2 Push the connector lightly in while you tighten the coupling ring.
3 Use the PLIERS - JAWED, SOFT to tighten the connector against the receptacle.
4 Make sure that you can feel the ratchet feature.
5 While you tighten, push the connector in and from side to side.
6 Use the PLIERS - JAWED, SOFT to turn the connector ring until the connector is fully tight.
(d) Install the WF01 wiring harness (4217KS) connectors (P403) and (P407) on the pylon receptacles (J403) and (J407) as follows:
1 Examine, align and engage the connector.
2 Push the connector lightly in while you tighten the coupling ring.
3 Use the PLIERS - JAWED, SOFT to tighten the connector against the receptacle.
4 Make sure that you can feel the ratchet feature.
5 While you tighten, push the connector in and from side to side.
6 Tighten the connector until the PLIERS - JAWED, SOFT move to the connector ring.
(8) Installation of the electrical bonding strap:
(a) Prepare the surface of the bonding point(s)
(Ref. AMM TASK 20-28-00-912-803).
(b) Connect the electrical bonding strap (40) from the pylon to the bracket installed on the rear face of the inlet with the bolt (41).
(c) TORQUE the bolt (41) to between 17.8 and 13.8 m.N (13.13 and 10.18 lbf.ft )
.
(d) Do the electrical resistance measurement and the final protection of the bonding point(s)
(Ref. AMM TASK 20-28-00-912-802):
1 Use the OHMMETER MULTIRANGE to measure the resistance between:
Subtask 71-00-51-420-121-A ** ON A/C NOT FOR ALL CAUTION:
REMOVE THE PROTECTION COVERS FROM THE OPENINGS AS NECESSARY TO PREVENT ENGINE DAMAGE.
CAUTION:
DO NOT APPLY LUBRICANT TO THE THREADS OF THE SENSE TUBES OR THE ADAPTERS. CONTAMINATION OF THE SYSTEM CAN OCCUR.
(1) Installation of the Environmental Control System (ECS) connectors: (a) Remove the 636-1000-27GSE PYLON ECS INTERFACE DUCT SUPPORT that holds the upper duct.
(b) Install the upper duct on the three links (Ref. AMM TASK 36-11-49-400-824).
(c) Install the Overpressure Valve (OPV) on the ECS ducts (Ref. AMM TASK 36-11-53-400-802).
(2) Install the pylon structure drain on the pylon adapter:
(a) TORQUE the pylon structure drain to between 4.75 and 3.84 m.daN (35.00 and 28.33 lbf.ft )
with the Dry lubricant-General Assembly Molybdenum Disulfide & Silicone - (Material No.03QBC1) on the fitting. (3) Installation of the sense lines:
CAUTION:
APPLY THE ANTI-SEIZE COMPOUND TO ALL THE THREADS OF THE SENSE TUBE FITTING AND TO ALL THE THREADS OF THE MATING FITTING. MAKE SURE THAT THE ANTI-SEIZE COMPOUND DOES NOT GO INTO THE SENSE LINES. IF YOU DO NOT OBEY THESE INSTRUCTIONS, YOU CAN CAUSE INCORRECT OPERATION OF THE ECS.
(a) Apply a layer of the anti-seize compound (Material No.PU5-0005) or the Royco 81 MS anti-seize compound (Material No.PU5-0005A) or the PT 605 anti-seize compound (Material No.PU5-0005B) on the threads of the pylon sense-hose coupling-nuts and the mating fittings. (b) Connect the two ECS hoses.
(c) TORQUE the two ECS hoses to between 2.77 and 2.43 m.daN (20.42 and 17.92 lbf.ft )
. (4) Installation of the fuel connectors:
(a) Install the main fuel supply-hose on the pylon disconnect panel as follows:
1 Install the new AIPC 73-11-86-02-030 FACE SEAL (25) and the hose on the pylon disconnect panel with the four bolts (24).
a Apply the Dry lubricant-General Assembly Molybdenum Disulfide & Silicone - (Material No.03QBC1) on the two faces of the washers and on the full length of the screw.
2 TORQUE the four bolts (24) in a diagonally opposite sequence to between 0.79 and 0.62 m.daN (69.91 and 54.87 lbf.in )
. (5) Installation of the hydraulic connectors:
(a) Install the hydraulic pressure hose (HP01) connector on the pylon.
1 TORQUE the free nut of the pylon to between 15.7 and 14.7 m.daN (115.75 and 108.42 lbf.ft )
. (b) Connect the quick disconnect of the hydraulic suction hose (HS01) to the pylon.
(6) Install the nacelle anti-ice solenoid-manifold (Ref. AMM TASK 30-21-21-400-801).
(7) Installation of the electrical connectors:
(a) Install the WF07 wiring harness (4093KS) connector (P494) on the pylon receptacle (J494) as follows:
1 Examine, align and engage the connector.
2 Push the connector lightly in while you tighten the coupling ring.
3 Use the PLIERS - JAWED, SOFT to tighten the connector against the receptacle.
4 Make sure that you can feel the ratchet feature.
5 While you tighten, push the connector in and from side to side.
6 Use the PLIERS - JAWED, SOFT to turn the connector ring until the connector is fully tight.
(b) Install the WF06 wiring harness (4089KS) connector (P491) on the pylon receptacle (J491) as follows:
1 Examine, align and engage the connector.
2 Push the connector lightly in while you tighten the coupling ring.
3 Use the PLIERS - JAWED, SOFT to tighten the connector against the receptacle.
4 Make sure that you can feel the ratchet feature.
5 While you tighten, push the connector in and from side to side.
6 Use the PLIERS - JAWED, SOFT to turn the connector ring until the connector is fully tight.
(c) Install the WF02 wiring harness (4218KS) connectors (P402), (P406) and (P79) on the pylon receptacles (J402), (J406) and (J79) as follows:
1 Examine, align and engage the connector.
2 Push the connector lightly in while you tighten the coupling ring.
3 Use the PLIERS - JAWED, SOFT to tighten the connector against the receptacle.
4 Make sure that you can feel the ratchet feature.
5 While you tighten, push the connector in and from side to side.
6 Use the PLIERS - JAWED, SOFT to turn the connector ring until the connector is fully tight.
(d) Install the WF01 wiring harness (4217KS) connectors (P403) and (P407) on the pylon receptacles (J403) and (J407) as follows:
1 Examine, align and engage the connector.
2 Push the connector lightly in while you tighten the coupling ring.
3 Use the PLIERS - JAWED, SOFT to tighten the connector against the receptacle.
4 Make sure that you can feel the ratchet feature.
5 While you tighten, push the connector in and from side to side.
6 Tighten the connector until the PLIERS - JAWED, SOFT move to the connector ring.
(8) Installation of the electrical bonding strap:
(a) Prepare the surface of the bonding point(s)
(Ref. AMM TASK 20-28-00-912-803).
(b) Connect the electrical bonding strap (40) from the pylon to the bracket installed on the rear face of the inlet with the bolt (41).
(c) TORQUE the bolt (41) to between 17.8 and 13.8 m.N (13.13 and 10.18 lbf.ft )
. (d) Do the electrical resistance measurement and the final protection of the bonding point(s)
(Ref. AMM TASK 20-28-00-912-802):
1 Use the OHMMETER MULTIRANGE to measure the resistance between:
- The ground strap lug and the inlet cowl bracket
- The ground strap lug and the pylon bracket.
I. Connection of the Left-Side Power-Plant Interfaces
(a) If the terminal block with the pillar bolts (38) and the two washers (39) are removed from the engine, install them.
1 TORQUE the two pillar bolts (38) to between 2.4 and 2.2 m.N (21.24 and 19.47 lbf.in )
.
(b) Connect the white cable (neutral) to the stud (N1) with the nut (35) and the washer (36).
(c) Connect the red cable (A phase) to the stud (T1) with the nut (35) and the washer (36).
(d) Connect the yellow cable (B phase) to the stud (T2) with the nut (35) and the washer (36).
(e) Connect the blue cable (C phase) to the stud (T3) with the nut (35) and the washer (36).
(f) TORQUE the four nuts (35) to between 24.0 and 22.0 m.N (17.70 and 16.22 lbf.ft )
.
(g) Attach the terminal cover (37) with the two captive bolts.
(h) TORQUE the two captive bolts to between 1.0 and 0.9 m.N (8.85 and 7.96 lbf.in )
.
P05-289 safety wire (lockwire) - steel, corrosion resistant .
(2) Installation of the fuel connections:
(a) Install the pylon fuel drain-line on the pylon adapter:
1 TORQUE the pylon fuel drain-line to between 2.82 and 2.37 m.daN (20.83 and 17.50 lbf.ft )
with the Dry lubricant-General Assembly Molybdenum Disulfide & Silicone - (Material No.03QBC1) .
(b) TORQUE the fuel return line to between 3.91 and 3.58 m.daN (28.83 and 26.42 lbf.ft )
with the Mineral base Lubricating Oil-General purpose Low Temp. - (Material No.03BBB1) .
(c) TORQUE the wing fuel drain-line to between 4.75 and 3.84 m.daN (35.00 and 28.33 lbf.ft )
with the Dry lubricant-General Assembly Molybdenum Disulfide & Silicone - (Material No.03QBC1) .
(3) Connection of the hydraulic reservoir pressurization-hose:
(a) On engine 1 only:
1 TORQUE the hydraulic reservoir pressurization-hose to between 1.7 and 1.5 m.daN (12.50 and 11.08 lbf.ft )
.
(b) On engine 2 only:
1 Make sure that the blanking cap is installed on the hydraulic reservoir pressurization-port.
(4) Installation of the AC-generator control-harness electrical-connectors on the upper pylon-interface-panel receptacles:
(a) Examine, align and engage the connector.
(b) Push the connector lightly in while you tighten the coupling ring.
(c) Use the PLIERS - JAWED, SOFT to tighten the connector against the receptacle.
(d) Make sure that you can feel the ratchet feature.
(e) While you tighten, push the connector in and from side to side.
(f) Use the PLIERS - JAWED, SOFT to turn the connector ring until the connector is fully tight.
(5) Installation of the ECS and the fire-detection harness electrical-connectors on the lower pylon-interface-panel receptacles:
(a) Examine, align and engage the connector.
(b) Push the connector lightly in while you tighten the coupling ring.
(c) Use the PLIERS - JAWED, SOFT to tighten the connector against the receptacle.
(d) Make sure that you can feel the ratchet feature.
(e) While you tighten, push the connector in and from side to side.
(f) Use the PLIERS - JAWED, SOFT to turn the connector ring until the connector is fully tight.
(6) Installation of the hydraulic case-drain hose on the pylon check valve:
(a) Install the hydraulic case-drain hose on the pylon check-valve adapter.
(b) TORQUE the hydraulic case-drain hose to between 2.77 and 2.43 m.daN (20.42 and 17.92 lbf.ft )
.
(7) Connection of the Thrust Reverser Actuation System (TRAS) inhibition cable:
(a) Make sure that the inhibition lever is in the inhibited position and that the lockout pin is in the inhibited hole.
(b) Connect the TRAS inhibition cable to the pylon. If the tension of the cable wire is incorrect, adjust it (Ref. AMM TASK 78-31-06-820-801).
(8) Installation of the electrical bonding strap:
(a) Prepare the surface of the bonding point(s)
(Ref. AMM TASK 20-28-00-912-803).
(b) Connect the electrical bonding strap (43) from the pylon to the bracket installed on the rear face of the inlet with the bolt (42).
(c) TORQUE the bolt (42) to between 17.8 and 13.8 m.N (13.13 and 10.18 lbf.ft )
.
(d) Do the electrical resistance measurement and the final protection of the bonding point(s)
(Ref. AMM TASK 20-28-00-912-802):
1 Use the OHMMETER MULTIRANGE to measure the resistance between:
Subtask 71-00-51-860-073-A ** ON A/C NOT FOR ALL CAUTION:
REMOVE THE PROTECTION COVERS FROM THE OPENINGS AS NECESSARY TO PREVENT ENGINE DAMAGE.
CAUTION:
DO NOT APPLY LUBRICANT TO THE THREADS OF THE SENSE TUBES OR THE ADAPTERS. CONTAMINATION OF THE SYSTEM CAN OCCUR.
(1) Installation of the power feeder cables on the pylon interface terminal: (a) If the terminal block with the pillar bolts (38) and the two washers (39) are removed from the engine, install them.
1 TORQUE the two pillar bolts (38) to between 2.4 and 2.2 m.N (21.24 and 19.47 lbf.in )
.(b) Connect the white cable (neutral) to the stud (N1) with the nut (35) and the washer (36).
(c) Connect the red cable (A phase) to the stud (T1) with the nut (35) and the washer (36).
(d) Connect the yellow cable (B phase) to the stud (T2) with the nut (35) and the washer (36).
(e) Connect the blue cable (C phase) to the stud (T3) with the nut (35) and the washer (36).
(f) TORQUE the four nuts (35) to between 24.0 and 22.0 m.N (17.70 and 16.22 lbf.ft )
.(g) Attach the terminal cover (37) with the two captive bolts.
(h) TORQUE the two captive bolts to between 1.0 and 0.9 m.N (8.85 and 7.96 lbf.in )
.WARNING:
USE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
(i) Safety the two captive bolts with the (2) Installation of the fuel connections:
(a) Install the pylon fuel drain-line on the pylon adapter:
1 TORQUE the pylon fuel drain-line to between 2.82 and 2.37 m.daN (20.83 and 17.50 lbf.ft )
with the Dry lubricant-General Assembly Molybdenum Disulfide & Silicone - (Material No.03QBC1) . (b) TORQUE the fuel return line to between 3.91 and 3.58 m.daN (28.83 and 26.42 lbf.ft )
with the Mineral base Lubricating Oil-General purpose Low Temp. - (Material No.03BBB1) . (c) TORQUE the wing fuel drain-line to between 4.75 and 3.84 m.daN (35.00 and 28.33 lbf.ft )
with the Dry lubricant-General Assembly Molybdenum Disulfide & Silicone - (Material No.03QBC1) . (3) Connection of the hydraulic reservoir pressurization-hose:
(a) On engine 1 only:
1 TORQUE the hydraulic reservoir pressurization-hose to between 1.7 and 1.5 m.daN (12.50 and 11.08 lbf.ft )
. (b) On engine 2 only:
1 Make sure that the blanking cap is installed on the hydraulic reservoir pressurization-port.
(4) Installation of the AC-generator control-harness electrical-connectors on the upper pylon-interface-panel receptacles:
(a) Examine, align and engage the connector.
(b) Push the connector lightly in while you tighten the coupling ring.
(c) Use the PLIERS - JAWED, SOFT to tighten the connector against the receptacle.
(d) Make sure that you can feel the ratchet feature.
(e) While you tighten, push the connector in and from side to side.
(f) Use the PLIERS - JAWED, SOFT to turn the connector ring until the connector is fully tight.
(5) Installation of the ECS and the fire-detection harness electrical-connectors on the lower pylon-interface-panel receptacles:
(a) Examine, align and engage the connector.
(b) Push the connector lightly in while you tighten the coupling ring.
(c) Use the PLIERS - JAWED, SOFT to tighten the connector against the receptacle.
(d) Make sure that you can feel the ratchet feature.
(e) While you tighten, push the connector in and from side to side.
(f) Use the PLIERS - JAWED, SOFT to turn the connector ring until the connector is fully tight.
(6) Installation of the hydraulic case-drain hose on the pylon check valve:
(a) Install the hydraulic case-drain hose on the pylon check-valve adapter.
(b) TORQUE the hydraulic case-drain hose to between 2.77 and 2.43 m.daN (20.42 and 17.92 lbf.ft )
. (7) Connection of the Thrust Reverser Actuation System (TRAS) inhibition cable:
(a) Make sure that the inhibition lever is in the inhibited position and that the lockout pin is in the inhibited hole.
(b) Connect the TRAS inhibition cable to the pylon. If the tension of the cable wire is incorrect, adjust it (Ref. AMM TASK 78-31-06-820-801).
(8) Installation of the electrical bonding strap:
(a) Prepare the surface of the bonding point(s)
(Ref. AMM TASK 20-28-00-912-803).
(b) Connect the electrical bonding strap (43) from the pylon to the bracket installed on the rear face of the inlet with the bolt (42).
(c) TORQUE the bolt (42) to between 17.8 and 13.8 m.N (13.13 and 10.18 lbf.ft )
. (d) Do the electrical resistance measurement and the final protection of the bonding point(s)
(Ref. AMM TASK 20-28-00-912-802):
1 Use the OHMMETER MULTIRANGE to measure the resistance between:
- The ground strap lug and the inlet cowl bracket
- The ground strap lug and the pylon bracket.
J. Put the aircraft back to its initial configuration.
(1) Install the nose fire seal and the joint plate (Ref. AMM TASK 54-57-22-400-821).
(2) Install the two right and left upper fan-exit-fairings (Ref. AMM TASK 72-21-04-400-801).
(3) Install the RMF assembly (Ref. AMM TASK 54-57-22-400-810)
(4) Install the fan-cowl Hold Open Rod (HOR) bracket bolts (Ref. AMM TASK 71-13-86-400-802).
(5) Install the telescopic HOR on the fan case (Ref. AMM TASK 71-13-00-010-802).
(6) Put the two HORs in the open position.
(7) Remove the fan-cowl hold-open brace. Refer to the tool manufacturer's instructions:
(a)
PRE SB GRAA320NEO-G-78-36-0001-00001-930A-C
END OF PRE SB GRAA320NEO-G-78-36-0001-00001-930A-C
(b)
POST SB GRAA320NEO-G-78-36-0001-00001-930A-C
END OF POST SB GRAA320NEO-G-78-36-0001-00001-930A-C
(8) Remove the fan case adapters from the left and the right sides of the fan case.
(a) Refer to the tool manufacturer's instructions.
(a) Connect the door operating-system fitting (2) to the fan case on the right and the left sides.
1 Clean the faying surface of the fitting (2) with thePU2-0001 alcohol, isopropyl or an equivalent. Remove the PU2-0001 alcohol, isopropyl from the faying surface with a clean cloth (Material No.PU1-0001) before it dries.
2 Apply a layer of the Braycote 868 anti-seize compound anti-seize compound (Material No.PU5-0005) on the threads of the bolts (7).
3 Install the six bolts (7) and the six washers (8) to attach the fitting (2) to the engine fan case.
4 TORQUE the bolts (7) to between 1.01 and 0.85 m.daN (89.38 and 75.22 lbf.in )
.
(b) Connect the door operating-system actuator to the thrust reverser on the right and the left sides:
1 Connect the flexible hose of the 636-3000-13GSE TR MANUAL HYDRAULIC OPENING SYSTEM tool to the quick-disconnect fitting of the actuator (1).
2 Operate the 636-3000-13GSE TR MANUAL HYDRAULIC OPENING SYSTEM tool until the actuator (1) sufficiently opens to attach it to the thrust reverser.
3 Close the valve on the 636-3000-13GSE TR MANUAL HYDRAULIC OPENING SYSTEM tool to hold it in position.
4 Clean the threads of the upper bolts (3) and the upper nuts (6) with the acetone (Material No.PU2-0002) or equivalent. Remove the acetone (Material No.PU2-0002) from the bolts and the nuts with a clean cloth (Material No.PU1-0001) before it dries.
5 Apply the anti-seize compound (Material No.PU5-0002) on the threads of the bolts (3) and the nuts (6).
6 Connect the upper part of the actuator (1) to the thrust reverser with the bolt (3), bushing (4), washer (5) and nut (6).
7 TORQUE the nuts (6) to between 2.49 and 2.03 m.daN (18.33 and 15.00 lbf.ft )
.
8 Disconnect the 636-3000-13GSE TR MANUAL HYDRAULIC OPENING SYSTEM tool from the actuator (1).
(10) Attach the thrust-reverser HORs to the engine (Ref. AMM TASK 78-36-04-400-801).
(11) Remove the thrust-reverser hold-open strut to pylon tool. Refer to the tool manufacturer's instructions.
(a)
PRE SB GRAA320NEO-G-78-36-0001-00001-930A-C
END OF PRE SB GRAA320NEO-G-78-36-0001-00001-930A-C
(b)
POST SB GRAA320NEO-G-78-36-0001-00001-930A-C
END OF POST SB GRAA320NEO-G-78-36-0001-00001-930A-C
Subtask 71-00-51-840-064-A ** ON A/C NOT FOR ALL (1) Install the nose fire seal and the joint plate (Ref. AMM TASK 54-57-22-400-821).
(2) Install the two right and left upper fan-exit-fairings (Ref. AMM TASK 72-21-04-400-801).
(3) Install the RMF assembly (Ref. AMM TASK 54-57-22-400-810)
(4) Install the fan-cowl Hold Open Rod (HOR) bracket bolts (Ref. AMM TASK 71-13-86-400-802).
(5) Install the telescopic HOR on the fan case (Ref. AMM TASK 71-13-00-010-802).
(6) Put the two HORs in the open position.
(7) Remove the fan-cowl hold-open brace. Refer to the tool manufacturer's instructions:
(a)
PRE SB GRAA320NEO-G-78-36-0001-00001-930A-C
NOTE: The fan-cowl hold-open brace is a part of the 636-3000-10GSE TR HOLD OPEN STRUT TO PYLON tool assembly.
END OF PRE SB GRAA320NEO-G-78-36-0001-00001-930A-C
(b)
POST SB GRAA320NEO-G-78-36-0001-00001-930A-C
NOTE: The fan-cowl hold-open brace is a part of the 636GSE3009-901 TR HOLD OPEN STRUT tool assembly.
END OF POST SB GRAA320NEO-G-78-36-0001-00001-930A-C
(8) Remove the fan case adapters from the left and the right sides of the fan case.
(a) Refer to the tool manufacturer's instructions.
NOTE: The fan case adapters are parts of the PWA211430 STAND, TRANSPORT.
(9) Install the door operating-system actuator and the fittings. (a) Connect the door operating-system fitting (2) to the fan case on the right and the left sides.
1 Clean the faying surface of the fitting (2) with the
2 Apply a layer of the Braycote 868 anti-seize compound anti-seize compound (Material No.PU5-0005) on the threads of the bolts (7).
3 Install the six bolts (7) and the six washers (8) to attach the fitting (2) to the engine fan case.
4 TORQUE the bolts (7) to between 1.01 and 0.85 m.daN (89.38 and 75.22 lbf.in )
. (b) Connect the door operating-system actuator to the thrust reverser on the right and the left sides:
1 Connect the flexible hose of the 636-3000-13GSE TR MANUAL HYDRAULIC OPENING SYSTEM tool to the quick-disconnect fitting of the actuator (1).
2 Operate the 636-3000-13GSE TR MANUAL HYDRAULIC OPENING SYSTEM tool until the actuator (1) sufficiently opens to attach it to the thrust reverser.
3 Close the valve on the 636-3000-13GSE TR MANUAL HYDRAULIC OPENING SYSTEM tool to hold it in position.
4 Clean the threads of the upper bolts (3) and the upper nuts (6) with the acetone (Material No.PU2-0002) or equivalent. Remove the acetone (Material No.PU2-0002) from the bolts and the nuts with a clean cloth (Material No.PU1-0001) before it dries.
5 Apply the anti-seize compound (Material No.PU5-0002) on the threads of the bolts (3) and the nuts (6).
6 Connect the upper part of the actuator (1) to the thrust reverser with the bolt (3), bushing (4), washer (5) and nut (6).
7 TORQUE the nuts (6) to between 2.49 and 2.03 m.daN (18.33 and 15.00 lbf.ft )
. 8 Disconnect the 636-3000-13GSE TR MANUAL HYDRAULIC OPENING SYSTEM tool from the actuator (1).
(10) Attach the thrust-reverser HORs to the engine (Ref. AMM TASK 78-36-04-400-801).
(11) Remove the thrust-reverser hold-open strut to pylon tool. Refer to the tool manufacturer's instructions.
(a)
PRE SB GRAA320NEO-G-78-36-0001-00001-930A-C
NOTE: The thrust-reverser hold-open strut to pylon tool is a part of the 636-3000-10GSE TR HOLD OPEN STRUT TO PYLON tool assembly.
END OF PRE SB GRAA320NEO-G-78-36-0001-00001-930A-C
(b)
POST SB GRAA320NEO-G-78-36-0001-00001-930A-C
NOTE: The thrust-reverser hold-open strut to pylon tool is a part of the 636GSE3009-901 TR HOLD OPEN STRUT tool assembly.
END OF POST SB GRAA320NEO-G-78-36-0001-00001-930A-C
K. Preparation of the aircraft and the power plant for the Test
(1) Fill the engine oil system (Ref. AMM TASK 79-00-00-610-801).
(2) Fill the starter oil system (Ref. AMM TASK 80-11-00-600-801).
(4) Pressurize the reservoir of the applicable hydraulic system (Ref. AMM TASK 29-14-00-614-002).
5. Close-up(1) Fill the engine oil system (Ref. AMM TASK 79-00-00-610-801).
(2) Fill the starter oil system (Ref. AMM TASK 80-11-00-600-801).
NOTE: It is possible that you did the draining of the starter during the engine removal.
(3) Fill the IDG oil system (Ref. AMM TASK 12-13-24-612-803). (4) Pressurize the reservoir of the applicable hydraulic system (Ref. AMM TASK 29-14-00-614-002).
Subtask 71-00-51-410-063-A ** ON A/C NOT FOR ALL
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Adjust the thrust reverser cowl-doors (Ref. AMM TASK 78-30-00-820-803).
(3) Close the thrust reverser cowl-doors (Ref. AMM TASK 78-36-00-410-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
451AL, 452AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
461AL, 462AR.
Subtask 71-00-51-080-060-A ** ON A/C NOT FOR ALL (1) Make sure that the work area is clean and clear of tools and other items.
(2) Adjust the thrust reverser cowl-doors (Ref. AMM TASK 78-30-00-820-803).
(3) Close the thrust reverser cowl-doors (Ref. AMM TASK 78-36-00-410-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
451AL, 452AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
461AL, 462AR.
B. Remove the 636-3000-26GSE TR VAPOR BARRIER SEAL PROTECTOR.
(1) Refer to the tool manufacturer's instructions.
Subtask 71-00-51-020-128-A ** ON A/C NOT FOR ALL (1) Refer to the tool manufacturer's instructions.
C. Removal of the Hinge Locator
(1) Refer to the tool manufacturer's instructions.
(a)
PRE SB GRAA320NEO-G-78-36-0001-00001-930A-C
END OF PRE SB GRAA320NEO-G-78-36-0001-00001-930A-C
(b)
POST SB GRAA320NEO-G-78-36-0001-00001-930A-C
END OF POST SB GRAA320NEO-G-78-36-0001-00001-930A-C
(2) Install the pylon aprons and the profiles on the left and right engine sides (Ref. AMM TASK 54-57-22-400-805).
(3) Install the thrust-reverser hinge access-panels on the left and right engine sides (Ref. AMM TASK 78-30-06-400-801).
Subtask 71-00-51-440-055-A ** ON A/C NOT FOR ALL (1) Refer to the tool manufacturer's instructions.
(a)
PRE SB GRAA320NEO-G-78-36-0001-00001-930A-C
NOTE: The hinge locator tool is a part of the 636-3000-10GSE TR HOLD OPEN STRUT TO PYLON tool assembly.
END OF PRE SB GRAA320NEO-G-78-36-0001-00001-930A-C
(b)
POST SB GRAA320NEO-G-78-36-0001-00001-930A-C
NOTE: The hinge locator tool is a part of the 636GSE3009-901 TR HOLD OPEN STRUT tool assembly.
END OF POST SB GRAA320NEO-G-78-36-0001-00001-930A-C
(2) Install the pylon aprons and the profiles on the left and right engine sides (Ref. AMM TASK 54-57-22-400-805).
(3) Install the thrust-reverser hinge access-panels on the left and right engine sides (Ref. AMM TASK 78-30-06-400-801).
D. Do the reactivation of the thrust reverser system after the deactivation for maintenance (Ref. AMM TASK 78-30-00-440-805).
Subtask 71-00-51-410-064-A ** ON A/C NOT FOR ALL E. Close Access
(1) Adjust the fan cowl doors (Ref. AMM TASK 71-13-00-820-802).
(2) Close the fan cowl doors (Ref. AMM TASK 71-13-00-410-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
437AL, 438AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
447AL, 448AR.
(3) Remove the access platform(s).
(4) Remove the warning notice(s).
Subtask 71-00-51-865-079-A ** ON A/C NOT FOR ALL (1) Adjust the fan cowl doors (Ref. AMM TASK 71-13-00-820-802).
(2) Close the fan cowl doors (Ref. AMM TASK 71-13-00-410-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
437AL, 438AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
447AL, 448AR.
(3) Remove the access platform(s).
(4) Remove the warning notice(s).
WARNING:
CLOSE THE CIRCUIT BREAKERS RELATED TO THE PHC AND WHC AND CIRCUIT BREAKER 4KS1(2) BEFORE YOU CLOSE THE PROBE HEATER AND WINDOW HEATER CIRCUIT-BREAKERS:
IF YOU DO NOT OBEY THIS SEQUENCE:
- THE PROBES WILL BECOME TOO HOT.
- THIS CAN CAUSE INJURY TO MAINTENANCE PERSONNEL AND/OR DAMAGE TO EQUIPMENT.
WARNING:
CLOSE THE CIRCUIT BREAKERS AS FOLLOWS:
F. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):- 2KS1 BEFORE 1JH AND 3JH1
- 2KS2 BEFORE 1JH AND 3JH2.
| PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 49VU | ANTI ICE/PROBES/PHC/1 | 2DA1 | D03 |
| 122VU | ANTI ICE/WHC/2 | 5DG2 | W13 |
| 122VU | ANTI ICE/WHC/1 | 5DG1 | X13 |
| 122VU | ANTI ICE/PROBES/PHC/3 | 2DA3 | Y16 |
| 122VU | ANTI ICE/PROBES/PHC/2 | 2DA2 | Y12 |
| FOR FIN: 4020KM1 (POWER PLANTDEMOUNTABLE, ENG 1) | |||
| 49VU | ENGINE/1/FADEC A/AND EIU 1 | 2KS1 | A04 |
| 49VU | ENGINE/1/HP FUEL SOV | 1KC1 | A01 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | ENGINE/ENG1/FADEC B/AND EIU 1 | 4KS1 | R41 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | ENGINE/ENG1/FADEC B/AND EIU 1 | 4KS1 | R40 |
| ** ON A/C NOT FOR ALL | |||
| FOR FIN: 4020KM2 (POWER PLANTDEMOUNTABLE, ENG 2) | |||
| 49VU | ENGINE/2/FADEC A/AND EIU 2 | 2KS2 | A05 |
| 49VU | ENGINE/2/HP FUEL SOV | 1KC2 | A02 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | ENGINE/ENG2/FADEC B/AND EIU2 | 4KS2 | Q40 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | ENGINE/ENG2/FADEC B/AND EIU2 | 4KS2 | R41 |
G. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
Subtask 71-00-51-942-052-A ** ON A/C NOT FOR ALL | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 49VU | ENGINE/1 AND 2/IGN/SYS A | 1JH | A03 |
| 49VU | ANTI ICE/PROBES/AOA/1 | 4DA1 | D04 |
| 49VU | ANTI ICE/PROBES/PITOT/1 | 3DA1 | D02 |
| 49VU | ANTI ICE/RAIN/RPLNT/CAPT | 1DB1 | D01 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL2/SQUIB/B | 2WE1 | Q44 |
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL1/SQUIB/A | 1WE1 | Q43 |
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL1/SQUIB/B | 2WE2 | Q42 |
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL2/SQUIB/A | 1WE2 | Q41 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL2/SQUIB/B | 2WE1 | Q43 |
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL1/SQUIB/A | 1WE1 | Q42 |
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL1/SQUIB/B | 2WE2 | Q41 |
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL2/SQUIB/A | 1WE2 | Q40 |
| ** ON A/C NOT FOR ALL | |||
| 122VU | ANTI ICE/WINDOWS/R | 4DG2 | W14 |
| 122VU | ANTI ICE/RAIN/RPLNT/F/O | 1DB2 | W11 |
| 122VU | ANTI ICE/WINDOWS/L | 4DG1 | X14 |
| 122VU | ANTI ICE/PROBES/2/TAT | 1DA2 | Y15 |
| 122VU | ANTI ICE/PROBES/2/PITOT | 3DA2 | Y14 |
| 122VU | ANTI ICE/PROBES/2/AOA | 4DA2 | Y13 |
| 122VU | ANTI ICE/PROBES/2/STATIC | 5DA2 | Y11 |
| 122VU | ANTI ICE/PROBES/3/PITOT | 3DA3 | Z16 |
| 122VU | ANTI ICE/PROBES/3/AOA | 4DA3 | Z15 |
| 122VU | ANTI ICE/PROBES/3/STATIC | 5DA3 | Z14 |
| 122VU | ANTI ICE/PROBES/1/STATIC | 5DA1 | Z13 |
| 122VU | ANTI ICE/PROBES/1/TAT | 1DA1 | Z12 |
| 123VU | Y HYD/ELEC/PUMP | 3802GX | AB06 |
| 123VU | Y HYD/ELEC/ELEC PUMP/NORM | 3801GX | AB03 |
| 123VU | ANTI ICE/L/WHSLD | 1DG1 | AF10 |
| 123VU | ANTI ICE/R/WHSLD | 1DG2 | AF03 |
| FOR FIN: 4020KM1 (POWER PLANTDEMOUNTABLE, ENG 1) | |||
| 49VU | FUEL/LP VALVE/MOT1/ENG1 | 1QG | A08 |
| 49VU | ENGINE/1/FIRE DET/LOOP A | 7WD1 | A06 |
| 49VU | AIR BLEED/ENG 1/CTL | 2HA1 | D11 |
| 49VU | HYDRAULIC/G HYD/PUMP ENG1/CTL | 1701GK | H12 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | DCV B/ENG1 PWR SUPPLY | 103KS1 | K44 |
| 121VU | DCV A/ENG1 PWR SUPPLY | 102KS1 | K42 |
| 121VU | ENG1/REV/LOCK | 1EG1 | N44 |
| 121VU | ICU A/ENG1 PWR SUPPLY | 22KS1 | R39 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | FUEL/LP VALVE/MOT2/ENG1 | 3QG | M25 |
| 121VU | OIL/PRESS/ENG1 | 10KC1 | N40 |
| 121VU | PHMU/ENG1 | 95KS1 | P44 |
| 121VU | ENGINE/IGN/ENG1/SYS B | 3JH1 | P41 |
| 121VU | ENGINE/LATCH DOORS & SLATS/ENG1 | 93KS1 | P39 |
| 121VU | ENGINE/ENG1/FIRE DET/LOOP B | 8WD1 | Q38 |
| 121VU | ICU B/ENG1 PWR SUPPLY | 101KS1 | R42 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | DCV A/ENG1 PWR SUPPLY | 102KS1 | N44 |
| 121VU | DCV B/ENG1 PWR SUPPLY | 103KS1 | Q44 |
| 121VU | ENG1/REV/LOCK | 1EG1 | R44 |
| 121VU | ICU A/ENG1 PWR SUPPLY | 22KS1 | R38 |
| ** ON A/C NOT FOR ALL | |||
| 122VU | ELEC/GCU/1 | 2XU1 | T26 |
| 122VU | ELEC/IDG1/DISC | 1XT | T24 |
| 122VU | ANTI ICE/ENG/1 | 1DN1 | X10 |
| 122VU | AIR BLEED/ENG 1/MONG | 3HA1 | Z23 |
| FOR FIN: 4020KM2 (POWER PLANTDEMOUNTABLE, ENG 2) | |||
| 49VU | FUEL/LP VALVE/MOT1/ENG2 | 2QG | A09 |
| 49VU | ENGINE/2/FIRE DET/LOOP B | 8WD2 | A07 |
| 49VU | AIR BLEED/ENG 2/MONG | 3HA2 | D12 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | DCV B/ENG2 PWR SUPPLY | 103KS2 | K45 |
| 121VU | DCV A/ENG2 PWR SUPPLY | 102KS2 | K43 |
| 121VU | ENG2/REV/LOCK | 1EG2 | N45 |
| 121VU | ICU A/ENG2 PWR SUPPLY | 22KS2 | R40 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | FUEL/LP VALVE/MOT2/ENG2 | 4QG | M26 |
| 121VU | OIL/PRESS/ENG2 | 10KC2 | N42 |
| 121VU | PHMU/ENG2 | 95KS2 | P45 |
| 121VU | ENGINE/IGN/ENG2/SYS B | 3JH2 | P42 |
| 121VU | ENGINE/LATCH DOORS & SLATS/ENG2 | 93KS2 | P40 |
| 121VU | ENGINE/ENG2/FIRE DET/LOOP A | 7WD2 | Q39 |
| 121VU | HYDRAULIC/Y HYD/PUMP ENG2/CTL | 3701GD | Q36 |
| 121VU | ICU B/ENG2 PWR SUPPLY | 101KS2 | R43 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | DCV A/ENG2 PWR SUPPLY | 102KS2 | N45 |
| 121VU | DCV B/ENG2 PWR SUPPLY | 103KS2 | Q45 |
| 121VU | ENG2/REV/LOCK | 1EG2 | R45 |
| 121VU | ICU A/ENG2 PWR SUPPLY | 22KS2 | R39 |
| ** ON A/C NOT FOR ALL | |||
| 122VU | ELEC/GCU/2 | 2XU2 | T27 |
| 122VU | ELEC/IDG2/DISC | 2XT | T25 |
| 122VU | ANTI ICE/ENG/2 | 1DN2 | W10 |
| 122VU | AIR BLEED/ENG 2/CTL | 2HA2 | Z22 |
| ** ON A/C NOT FOR ALL | |||
| FOR FIN: 101RH (DIRCIDS, 1) | |||
| 49VU | COM/CIDS/DIR ESS/1 | 150RH | G01 |
| ** ON A/C NOT FOR ALL | |||
| 49VU | AIR COND/CIDS/SDF/DIR1 ESS | 15WH | C05 |
| ** ON A/C NOT FOR ALL | |||
| 49VU | COM NAV/CIDS/DIR1 ESS | 150RH | G01 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | COM NAV/CIDS/DIR NORM/1 | 151RH | M05 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | COM NAV/CIDS/DIR NORM/1 | 151RH | M06 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | COM NAV/CIDS/DIR1 NORM | 151RH | M05 |
| ** ON A/C NOT FOR ALL | |||
| 122VU | AIR COND/CIDS/SDF/DIR NORM/1 | 17WH | T17 |
| ** ON A/C NOT FOR ALL | |||
| FOR FIN: 102RH (DIRCIDS, 2) | |||
| 49VU | COM/CIDS/DIR ESS/2 | 157RH | G02 |
| ** ON A/C NOT FOR ALL | |||
| 49VU | COM/CIDS/DIR ESS/1 | 150RH | G01 |
| ** ON A/C NOT FOR ALL | |||
| 49VU | AIR COND/CIDS/SDF/DIR2 ESS | 18WH | C06 |
| ** ON A/C NOT FOR ALL | |||
| 49VU | COM DIR ESS/2 | 157RH | G02 |
| ** ON A/C NOT FOR ALL | |||
| 49VU | COM NAV/CIDS/DIR2 ESS | 157RH | G02 |
| 49VU | COM NAV/CIDS/DIR1 ESS | 150RH | G01 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | COM NAV/CIDS/DIR NORM/2 | 156RH | M06 |
| 121VU | COM NAV/CIDS/DIR NORM/1 | 151RH | M05 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | COM NAV/CIDS/DIR NORM/2 | 156RH | M07 |
| 121VU | COM NAV/CIDS/DIR NORM/1 | 151RH | M06 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | COM NAV/CIDS/DIR2 NORM | 156RH | M06 |
| 121VU | COM NAV/CIDS/DIR1 NORM | 151RH | M05 |
| ** ON A/C NOT FOR ALL | |||
| 122VU | AIR COND/CIDS/SDF/DIR NORM/2 | 14WH | T18 |
H. Aircraft Maintenance Configuration
(1) Make sure that the aircraft electrical circuits are energized (Ref. AMM TASK 24-41-00-861-002).
(2) Enter the engine hour and cycle data into the FDIMU for the installed engine (Ref. AMM TASK 31-36-00-740-014).
(4) Make sure that all the circuit breakers shown in the paragraph Procedure of the engine interface unit installation are closed. If they are not, close them in the recommended sequence
(Ref. AMM TASK 73-25-34-400-802).
Subtask 71-00-51-860-085-A ** ON A/C NOT FOR ALL (1) Make sure that the aircraft electrical circuits are energized (Ref. AMM TASK 24-41-00-861-002).
(2) Enter the engine hour and cycle data into the FDIMU for the installed engine (Ref. AMM TASK 31-36-00-740-014).
NOTE: This step is only applicable if you do not already have a dedicated procedure to monitor and record engine hours/cycles.
(3) Do the EIS start procedure (Ref. AMM TASK 31-60-00-860-001). (4) Make sure that all the circuit breakers shown in the paragraph Procedure of the engine interface unit installation are closed. If they are not, close them in the recommended sequence
(Ref. AMM TASK 73-25-34-400-802).
I. Check of the EEC Software
(1) Do a check of the EEC software PN (4000KS1 and 4000KS2) on the Multipurpose Control and Display Unit (MCDU):
(a) If the EEC software configurations on the two engines are not compatible, refer to the PIPC and Airbus Service Bulletins and update the EEC software, as necessary.
Subtask 71-00-51-720-053-A ** ON A/C NOT FOR ALL (1) Do a check of the EEC software PN (4000KS1 and 4000KS2) on the Multipurpose Control and Display Unit (MCDU):
- Get access to the MCDU menu page (Ref. AMM TASK 31-32-00-860-012).
- Push the FADEC engine reports button followed by LRU IDENT button and record the software PN.
(a) If the EEC software configurations on the two engines are not compatible, refer to the PIPC and Airbus Service Bulletins and update the EEC software, as necessary.
J. Test
(1) Do the hydraulic maintenance procedure after an engine installation:
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
Do the maintenance procedure for Green hydraulic system (Ref. AMM TASK 29-11-51-860-040)
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
Do the maintenance procedure for Yellow hydraulic system (Ref. AMM TASK 29-13-51-860-001).
(2) Do an operational test of the IDG disconnect system (Ref. AMM TASK 24-21-00-710-803).
(3) Do an operational check of loop/squib (Ref. AMM TASK 26-12-00-710-001).
(4) Do an engine test No. 10 - replacement engine test (Ref. AMM TASK 71-00-00-720-813).
(a) On the ECAM control panel, get the BLEED page.
(b) On AIR COND panel 30VU, push the ENG 1(2) BLEED pushbutton switch:
(d) On the ENG 1(2) BLEED pushbutton switch, the OFF legend comes on.
(e) On the lower ECAM DU, the PRV and HPV valves are shown closed.
(6) While the engine is running, make sure that IDG 1(2) operates correctly:
(a) On the ECAM control panel, push the ELEC key to get the ELEC page.
(b) Make sure that the voltage of the IDG is 115VAC.
(c) Make sure that the frequency of the IDG is 400 Hz + or - 5 Hz.
1 If the engine was removed after an IDG 1(2) disconnection, do a GCU 1(2) reset at the first engine start at idle. To do this, push (ON) then release GEN pushbutton switch.
(7) Do the operational test of the engine air intake ice protection (Ref. AMM TASK 30-21-00-710-002)
(8) Do an operational test of the thrust reverser:
(a) Do as follows:
1 Stop the engine (Ref. AMM TASK 71-00-00-860-814).
2 Do an operational test of the thrust reverser with the MCDU (Ref. AMM TASK 78-31-00-710-805).
(b) Alternative procedure:
1 Do the thrust reverser cycling test (Engine Running) (Ref. AMM TASK 78-31-00-710-805)
2 Stop the engine (Ref. AMM TASK 71-00-00-860-814).
(9) If the aircraft operates in actual CAT III conditions, do an operational test of the LAND CAT III capability (Ref. AMM TASK 22-97-00-710-001).
Subtask 71-00-51-860-074-A ** ON A/C NOT FOR ALL Subtask 71-00-51-862-054-A ** ON A/C NOT FOR ALL Subtask 71-00-51-869-055-A ** ON A/C NOT FOR ALL (1) Do the hydraulic maintenance procedure after an engine installation:
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
Do the maintenance procedure for Green hydraulic system (Ref. AMM TASK 29-11-51-860-040)
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
Do the maintenance procedure for Yellow hydraulic system (Ref. AMM TASK 29-13-51-860-001).
(2) Do an operational test of the IDG disconnect system (Ref. AMM TASK 24-21-00-710-803).
(3) Do an operational check of loop/squib (Ref. AMM TASK 26-12-00-710-001).
(4) Do an engine test No. 10 - replacement engine test (Ref. AMM TASK 71-00-00-720-813).
NOTE: Do not stop the engine at this step.
(5) While the engine is running, do the test that follows: (a) On the ECAM control panel, get the BLEED page.
(b) On AIR COND panel 30VU, push the ENG 1(2) BLEED pushbutton switch:
- On the ENG 1(2) BLEED pushbutton switch, the OFF legend goes off.
- On the lower ECAM DU, the PRV and HPV valves are shown open.
- On the ENG page, monitor the nacelle temperature for unsatisfactory indication. If the temperature increases incorrectly, do the inspection of the bleed air-duct connections.
(d) On the ENG 1(2) BLEED pushbutton switch, the OFF legend comes on.
(e) On the lower ECAM DU, the PRV and HPV valves are shown closed.
(6) While the engine is running, make sure that IDG 1(2) operates correctly:
(a) On the ECAM control panel, push the ELEC key to get the ELEC page.
(b) Make sure that the voltage of the IDG is 115VAC.
(c) Make sure that the frequency of the IDG is 400 Hz + or - 5 Hz.
1 If the engine was removed after an IDG 1(2) disconnection, do a GCU 1(2) reset at the first engine start at idle. To do this, push (ON) then release GEN pushbutton switch.
(7) Do the operational test of the engine air intake ice protection (Ref. AMM TASK 30-21-00-710-002)
(8) Do an operational test of the thrust reverser:
(a) Do as follows:
1 Stop the engine (Ref. AMM TASK 71-00-00-860-814).
2 Do an operational test of the thrust reverser with the MCDU (Ref. AMM TASK 78-31-00-710-805).
(b) Alternative procedure:
1 Do the thrust reverser cycling test (Engine Running) (Ref. AMM TASK 78-31-00-710-805)
2 Stop the engine (Ref. AMM TASK 71-00-00-860-814).
(9) If the aircraft operates in actual CAT III conditions, do an operational test of the LAND CAT III capability (Ref. AMM TASK 22-97-00-710-001).
M. Installation of the two engines
(1) If the two engines were installed at the same time refer to (Ref. AMM D/O 05-59-00-00) for specific recommendation.
(1) If the two engines were installed at the same time refer to (Ref. AMM D/O 05-59-00-00) for specific recommendation.
ECS Duct Support