Fill the Starter with Oil [PW11]

TASK 80-11-00-600-801-A
Fill the Starter with Oil

WARNING: BE CAREFUL WHEN YOU DO WORK ON THE ENGINE AFTER SHUTDOWN. THE ENGINE CAN STAY HOT FOR A LONG TIME. IF YOU DO NOT OBEY THIS INSTRUCTION, INJURY CAN OCCUR.

WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.

ZONE: 400

1. Reason for the Job
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment

REFERENCE	QTY	DESIGNATION
No specific	1	CONTAINER 20L (5 USGAL)
No specific	Torque wrench: range to between 100 and 90 lbf.in (1.13 and 1.02 m.daN )

B. Consumable Materials

REFERENCE	DESIGNATION
(Material No.P03-001)	lubricant, aircraft turbine engine
(Material No.P05-005)	lint-free cotton cloth

C. Work Zones and Access Panels

ZONE/ACCESS	ZONE DESCRIPTION
400	POWER PLANT, NACELLES AND PYLONS
FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
437AL, 438AR, 452AR
FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
447AL, 448AR, 462AR

D. Expendable Parts

FIG.ITEM	DESIGNATION	IPC-CSN
3	PREFORMED PACKING	EIPC 80-11-01-01-130

E. Referenced Information

REFERENCE	DESIGNATION
TASK 71-00-00-860-833-A	Procedure to Prevent Engine Motoring
TASK 71-13-00-010-802-A	Opening of the Fan Cowl Doors
TASK 71-13-00-410-802-A	Closing of the Fan Cowl Doors
TASK 78-30-00-040-805-A	Deactivation of the Thrust Reverser System for Ground Maintenance
TASK 78-30-00-440-805-A	Reactivation of the Thrust Reverser System after Ground Maintenance
TASK 78-36-00-010-802-A	Opening of the Thrust Reverser Cowl-Doors
TASK 78-36-00-410-802-A	Closing of the Thrust Reverser Cowl-Doors
Fill the Starter with Oil

3. Job Set-up
Subtask 80-11-00-941-063-A ** ON A/C NOT FOR ALL

A. Safety Precautions
(1) Do the procedure to prevent engine motoring
(Ref. AMM TASK 71-00-00-860-833)

Subtask 80-11-00-010-062-A ** ON A/C NOT FOR ALL

B. Get Access
(1) Open the fan cowl doors (Ref. AMM TASK 71-13-00-010-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
437AL, 438AR.
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
447AL, 448AR.

Subtask 80-11-00-040-054-A ** ON A/C NOT FOR ALL

C. Deactivation of the Thrust Reverser for Ground Maintenance

WARNING: YOU MUST DEACTIVATE THE THRUST REVERSER BEFORE YOU DO WORK ON OR AROUND IT. IF YOU DO NOT, THE THRUST REVERSER CAN OPERATE ACCIDENTALLY AND CAUSE AN INJURY AND/OR DAMAGE.

(1) Do the deactivation of the thrust reverser system for ground maintenance (Ref. AMM TASK 78-30-00-040-805).

Subtask 80-11-00-010-063-A ** ON A/C NOT FOR ALL

D. Get Access
(1) Open the right thrust reverser cowl-doors (Ref. AMM TASK 78-36-00-010-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
452AR.
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
462AR.

4. Procedure

CAUTION: WIPE CLEAN ALL PARTS AND TOOLS AS NECESSARY TO REMOVE UNWANTED DEBRIS AND PREVENT DAMAGE TO THE ENGINE.

Subtask 80-11-00-612-050-A ** ON A/C NOT FOR ALL

A. Fill the Starter with Oil
(1) Find the starter located approximately at the 5 o'clock position attached to the Main Gearbox (MGB).
(2) Remove the oil fill plug from the starter as follows:
(a) Loosen the fill plug retention bolt (1) on the starter.
(b) Turn the fill plug (2) to disengage the retention tab from under the bolt (1).
(c) Remove the fill plug (2) as follows:

CAUTION: DO NOT PRY ON THE RETENTION TAB TO REMOVE THE FILL PLUG. IF YOU DO NOT OBEY THIS INSTRUCTION, DAMAGE TO THE FILL PLUG CAN OCCUR.

1 Hold the fill plug (2) by the square, turn and pull it as necessary to remove it from the starter.
(d) Remove and discard the packing (3).
(e) Clean the fill plug with a lint-free cotton cloth (Material No.P05-005) .
(3) Fill the starter with oil as follows:
(a) Put a CONTAINER 20L (5 USGAL) under the starter.
(b) Fill the starter with 16 fl. oz. (473.2 ml) to 20 fl. oz. (591.4 ml) of P03-001lubricant, aircraft turbine engine.
(4) Install the fill plug (2) to the starter as follows:
(a) Apply P03-001lubricant, aircraft turbine engine to a new EIPC 80-11-01-01-130 PREFORMED PACKING (3).
(b) Install the EIPC 80-11-01-01-130 PREFORMED PACKING (3) on the fill plug (2).
(c) Install the fill plug (2) to the starter as follows:

CAUTION: DO NOT PUSH ON THE RETENTION TAB TO INSTALL THE FILL PLUG. IF YOU DO NOT OBEY THIS INSTRUCTION, DAMAGE TO THE FILL PLUG CAN OCCUR.

1 Hold the fill plug (2) at the square and press and turn the fill plug until it fully seats against the starter.
2 Make sure the fill plug (2) is fully seated against the mating surface.
3 Turn the fill plug (2) so the retention tab is under the bolt (1).
4 TORQUE the fill plug retention bolt (1) to between 100 and 90 lbf.in (1.13 and 1.02 m.daN )

5. Close-up
Subtask 80-11-00-410-062-A ** ON A/C NOT FOR ALL

A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the right thrust reverser cowl-doors (Ref. AMM TASK 78-36-00-410-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
452AR.
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
462AR.

Subtask 80-11-00-440-053-A ** ON A/C NOT FOR ALL

B. Do the reactivation of the thrust reverser system after ground maintenance (Ref. AMM TASK 78-30-00-440-805).

Subtask 80-11-00-410-063-A ** ON A/C NOT FOR ALL

C. Close Access
(1) Close the fan cowl doors (Ref. AMM TASK 71-13-00-410-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
437AL, 438AR.
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
447AL, 448AR.
(2) Remove the WARNING NOTICE(S).

[Rev.10 from 2021] 2026.04.01 03:45:00 UTC