Cargo Compartment Linings with Honeycomb Core - General Repair/Protection Information
TASK 25-50-00-200-024-A
Cargo Compartment Linings with Honeycomb Core - General Repair/Protection Information
1. Reason for the Job
This task gives a general information for the repair/protection of the cargo compartment lining and guidelines to select the appropriate method, in relation to the damage type and the dimensions. It is applicable to:
A. Fixtures, Tools, Test and Support Equipment
B. Work Zones and Access Panels
C. Referenced Information
3. Job Set-up
Subtask 25-50-00-861-052-A Subtask 25-50-00-010-096-A
Subtask 25-50-00-910-050-A ** ON A/C NOT FOR ALL
Subtask 25-50-00-410-089-A
[Rev.10 from 2021]
2026.04.01 06:00:46 UTC
Cargo Compartment Linings with Honeycomb Core - General Repair/Protection Information
1. Reason for the Job
This task gives a general information for the repair/protection of the cargo compartment lining and guidelines to select the appropriate method, in relation to the damage type and the dimensions. It is applicable to:
- The sidewall panels
- The ceiling panels
- The partition panels
- The frame 24A protection panels.
A. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | 1 | ACCESS PLATFORM 2M (6 FT) |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 130 | FWD CARGO COMPT AFT BULKHEAD OF AVNCS COMPT TO FWD PRESSURE BULKHEAD OF WING CENTER BOX |
| 150 | AFT CARGO COMPARTMENT FWD PRESS BULKHEAD TO AFT BULKHEAD OF AFT CARGO COMPARTMENT |
| 160 | BULK CARGO COMPARTMENT AFT BULKHEAD OF AFT CARGO COMPARTMENT TO AFT BULKHEAD OF BULK CARGO COMPARTMENT |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 11-00-00-400-007-A | Installation of the ESSO (Scotchcal Labels) |
| TASK 24-42-00-861-001-A | Energize the Ground Service Network from the External Power |
| TASK 24-42-00-862-001-A | De-energize the Ground Service Network Supplied from the External Power |
| TASK 25-50-00-340-001-A | Protection of the Cargo Compartment Linings with S-Glass Patch - All Cargo Compartment Linings with Honeycomb Core |
| TASK 25-50-00-340-002-A | Repair of the Flanges of the Cargo-Compartment Decompression Panels |
| TASK 25-50-00-340-003-A | Filler Repair Method (Damage Not Through) - All Cargo Compartment Linings with Honeycomb Core |
| TASK 25-50-00-340-004-A | Patch and Filler Repair Method (Damage Not Through) - All Cargo Compartment Linings with Honeycomb Core |
| TASK 25-50-00-340-005-A | Speed Patches (on Each Side) Repair Method (Damage Through) - All Cargo Compartment Linings with Honeycomb Core |
| TASK 25-50-00-340-008-A | Patches and Filler Repair Method (Damage Through) - All Cargo Compartment Linings with Honeycomb Core |
| TASK 25-50-00-340-009-A | Speed Patch Repair Method (Damage Not Through) - All Cargo Compartment Linings with Honeycomb Core |
| TASK 25-50-00-340-010-A | Speed Patches and Filler Repair Method (Damage Through) - All Cargo Compartment Linings with Honeycomb Core, but Not Ceiling Panels |
| TASK 25-50-00-340-011-A | Patches, Filler and Rivets Repair Method (Damage Through) - All Cargo Compartment Linings with Honeycomb Core |
| TASK 25-50-00-340-012-A | Speed Patches and Filler Repair Method (Damage Through) - All Cargo Compartment Linings with Honeycomb Core |
| TASK 25-50-00-340-013-A | Stainless Steel-Patch Repair Method (Damage Not Through) - All Cargo Compartment Linings with Honeycomb Core |
| TASK 25-50-00-340-014-A | Speed Patch and Filler to the Edge Repair Method (Damage Not Through from the Edge) - All Cargo Compartment Linings with Honeycomb Core |
| TASK 25-50-00-340-015-A | Repair of the Flame Retardant Strip - All Cargo Compartment Ceiling Panel with Honeycomb Core |
| TASK 25-50-00-340-016-A | Speed Patches and Filler Repair Method (Damage not Through) - All Cargo Compartment Linings with Honeycomb Core |
| TASK 25-50-00-340-017-A | Repair of the Debonded Top Layer at the Edge of the Cargo-Compartment Sandwich Panel(s) |
| TASK 25-50-00-340-018-A | Temporary Repair of the Delaminated Decompression Protection Panels of the Forward Cargo Compartment Partition Wall FR24A |
| TASK 25-50-00-340-802-A | Laminate Repair Procedure (Damage Through) - All Cargo-Compartment Laminated Linings |
| TASK 25-50-00-340-803-A | Metal Patch and Glass-Fiber-Reinforced Plastic-Patch Repair-Procedure (Damage Through) - All Cargo-Compartment Laminated Lining Panels (not the curved areas) |
| TASK 25-50-00-340-805-A | Speed Patch and Filler to the Edge and Flame Retardant Strip Repair Method - All Cargo Compartment Linings with Honeycomb Core |
| TASK 25-50-00-340-806-A | Repair of the Decompression Flange Area on the Cargo-Lining Panel |
| TASK 25-50-00-340-807-A | Speed Patch and Filler to the Edge Repair Method (Damage to the edge) - All Cargo Compartment Linings with the Honeycomb Core |
| TASK 25-50-00-340-812-A | Repair of the Debonded Top Layer at the Inner Area of the Cargo-Compartment Sandwich Panel(s) |
| TASK 25-54-11-000-001-A | Removal of the Forward Cargo-Compartment Partition FR24A |
| TASK 25-54-11-400-001-A | Installation of the Forward Cargo-Compartment Partition FR24A |
| TASK 25-54-12-000-001-A | Removal of the Forward Cargo-Compartment Partition |
| TASK 25-54-12-000-002-A | Removal of the Ceiling Panels in the Forward Cargo Compartment |
| TASK 25-54-12-000-003-A | Removal of the Sidewall Panels in the Forward Cargo Compartment |
| TASK 25-54-12-000-802-A | Removal of the Cylinder Fairings in the Forward Cargo Compartment |
| TASK 25-54-12-400-001-A | Installation of the Forward Cargo-Compartment Partition |
| TASK 25-54-12-400-002-A | Installation of the Ceiling Panels in the Forward Cargo Compartment |
| TASK 25-54-12-400-003-A | Installation of the Sidewall Panels in the Forward Cargo Compartment |
| TASK 25-54-12-400-802-A | Installation of the Cylinder Fairings in the Forward Cargo Compartment |
| TASK 25-55-11-000-001-A | Removal of the Aft Cargo-Compartment Partition at FR47 |
| TASK 25-55-11-000-002-A | Removal of the Ceiling Panels in the Aft Cargo-Compartment - FR47/FR59 |
| TASK 25-55-11-000-003-A | Removal of the Sidewall Panels in the Aft Cargo Compartment - FR47/FR59 |
| TASK 25-55-11-000-802-A | Removal of the Cylinder Fairings from the Aft Cargo Compartment |
| TASK 25-55-11-400-001-A | Installation of the Aft Cargo-Compartment Partition at FR47 |
| TASK 25-55-11-400-002-A | Installation of the Ceiling Panels in the Aft Cargo-Compartment - FR47/FR59 |
| TASK 25-55-11-400-003-A | Installation of the Sidewall Panels in the Aft Cargo Compartment - FR47/FR59 |
| TASK 25-55-11-400-802-A | Installation of the Cylinder Fairings in the Aft Cargo Compartment |
| TASK 25-55-12-000-001-A | Removal of the Aft Cargo-Compartment Partition at FR65 |
| TASK 25-55-12-000-002-A | Removal of the Ceiling Panels in the Aft Cargo Compartment at FR59/FR65 |
| TASK 25-55-12-000-003-A | Removal of the Sidewall Panels in the Aft Cargo Compartment - FR59/FR65 |
| TASK 25-55-12-400-001-A | Installation of the Aft Cargo-Compartment Partition at FR65 |
| TASK 25-55-12-400-002-A | Installation of the Ceiling Panels in the Aft Cargo Compartment at FR59/FR65 |
| TASK 25-55-12-400-003-A | Installation of the Sidewall Panels in the Aft Cargo Compartment - FR59/FR65 |
| TASK 52-30-00-860-001-A | Open the FWD or Aft Cargo-Compartment Door with the Yellow Electric Pump |
| TASK 52-30-00-860-002-A | Close the FWD or Aft Cargo-Compartment Door with the Yellow Electric Pump |
| TASK 52-31-13-300-801-A | Forward Cargo-Door Linings - General Repair Data |
| TASK 52-32-13-300-801-A | Aft Cargo-Door Linings - General Repair Data |
| TASK 52-33-13-300-801-A | Bulk Cargo-Door Linings - General Repair Data |
| TASK 53-43-11-000-001-A | Removal of the Support Strut |
| TASK 53-43-11-400-001-A | Installation of the Support Strut |
| SRM 530200 | |
| SRM 532300 | |
| SRM 534300 | |
| TASK 25-50-00-00 | CARGO COMPARTMENTS - DESCRIPTION AND OPERATION |
| TASK 25-50-00-00-01 | CARGO COMPARTMENTS - DESCRIPTION AND OPERATION |
| TASK 25-50-00-00-02 | CARGO COMPARTMENTS - DESCRIPTION AND OPERATION |
Subtask 25-50-00-861-052-A Subtask 25-50-00-010-096-A
B. Get Access
(1) Open the related cargo compartment door (Ref. AMM TASK 52-30-00-860-001).
(2) Set the light switch to on.
(3) Put the ACCESS PLATFORM 2M (6 FT) in position.
4. Procedure(1) Open the related cargo compartment door (Ref. AMM TASK 52-30-00-860-001).
(2) Set the light switch to on.
(3) Put the ACCESS PLATFORM 2M (6 FT) in position.
Subtask 25-50-00-910-050-A ** ON A/C NOT FOR ALL
A. General Information
(2) For the protection procedure of the cargo compartment linings (S-glass protection patch on the view side) (Ref. AMM TASK 25-50-00-340-001)
(3) For the repair of the floor panels SRM 530200.
(4) For more information about the rapid decompression safety-system (Ref. AMM D/O 25-50-00-00).
(5) For the repair of the cargo door linings:
Subtask 25-50-00-210-106-A ** ON A/C NOT FOR ALL NOTE: This task does not include the repair of the decompression panels and the floor panels.
NOTE: The cargo door linings and the cargo door actuator-linings do not have a honeycomb core. This task does not include the repair of these linings.
(1) For the repair of the decompression panel flanges with H-profile (Ref. AMM TASK 25-50-00-340-002).(2) For the protection procedure of the cargo compartment linings (S-glass protection patch on the view side) (Ref. AMM TASK 25-50-00-340-001)
(3) For the repair of the floor panels SRM 530200.
(4) For more information about the rapid decompression safety-system (Ref. AMM D/O 25-50-00-00).
(5) For the repair of the cargo door linings:
- The forward cargo-door lining (Ref. AMM TASK 52-31-13-300-801)
- The aft cargo-door lining (Ref. AMM TASK 52-32-13-300-801)
- The bulk cargo-door lining (Ref. AMM TASK 52-33-13-300-801).
- Laminate repair procedure (damage through) (Ref. AMM TASK 25-50-00-340-802)
- Metal patch and glass-fiber-reinforced plastic-patch repair-procedure (damage through) (Ref. AMM TASK 25-50-00-340-803).
B. General Procedure
(a) Do the repair in less than 100 flight hours, if the damage not through has:
(d) If the damage is more than the permitted limits, replace the panel.
Subtask 25-50-00-910-050-B ** ON A/C NOT FOR ALL NOTE: If you find dents on the skin of the lining panels, you can think that the lining panels are not damaged, if:
- The upper skin is not damaged
- There is no visual debonding of the upper skin from the honeycomb core.
- L - Length of the damage
- W - Width of the damage
- D - Distance to the panel edge, other damage or other repair(s).
NOTE: L is the larger dimension of the damage through the lining and the damage not through the lining. For the damage to the panel edge:
(3) Find the applicable repair method: - W is the damage length perpendicular to the panel edge
- L is the damage length along the panel edge.
(a) Do the repair in less than 100 flight hours, if the damage not through has:
- A maximum diameter of 30 mm (1.18 in.) or
- A maximum length of 200 mm (7.87 in.) and a maximum width of 25 mm (0.98 in.).
- The damage goes through the panel
- The panel edge(s) is (are) damaged
- The dimension(s) is (are) more than the limits for the repair in less than 100 flight hours.
NOTE: A repair of the dents (without cracks) in the skin of the outer side of the lining panel is necessary, if the dents are in the area of the panel edge filler. If the area of the panel edge filler is damaged, this is a damage to the panel edge.
(c) The total damaged area of a lining panel must be less than 25% of its surface. (d) If the damage is more than the permitted limits, replace the panel.
C. General Information
(2) For more information about the rapid decompression safety-system (Ref. AMM D/O 25-50-00-00).
(3) For the repair of the cargo door linings:
Subtask 25-50-00-210-106-B ** ON A/C NOT FOR ALL NOTE: This task does not include the repair of the decompression panels and the floor panels.
NOTE: The cargo door linings and the cargo door actuator-linings do not have a honeycomb core. This task does not include the repair of these linings.
(1) For the repair of the floor panels SRM 530200. (2) For more information about the rapid decompression safety-system (Ref. AMM D/O 25-50-00-00).
(3) For the repair of the cargo door linings:
- The forward cargo-door lining (Ref. AMM TASK 52-31-13-300-801)
- The aft cargo-door lining (Ref. AMM TASK 52-32-13-300-801)
- The bulk cargo-door lining (Ref. AMM TASK 52-33-13-300-801).
- Laminate repair procedure (damage through) (Ref. AMM TASK 25-50-00-340-802)
- Metal patch and glass-fiber-reinforced plastic-patch repair-procedure (damage through) (Ref. AMM TASK 25-50-00-340-803).
D. General Procedure
(a) Do the repair in less than 100 flight hours, if the damage not through has:
Subtask 25-50-00-020-060-A NOTE: If you find dents on the skin of the lining panels, you can think that the lining panels are not damaged, if:
- The upper skin is not damaged
- There is no visual debonding of the upper skin from the honeycomb core.
- L - Length of the damage
- W - Width of the damage
- D - Distance to the panel edge, other damage or other repair(s).
NOTE: L is the larger dimension of the damage through the lining and the damage not through the lining. For the damage to the panel edge:
(3) Find the applicable repair method: - W is the damage length perpendicular to the panel edge
- L is the damage length along the panel edge.
(a) Do the repair in less than 100 flight hours, if the damage not through has:
- A maximum diameter of 30 mm (1.18 in.) or
- A maximum length of 200 mm (7.87 in.) and a maximum width of 25 mm (0.98 in.).
- The damage goes through the panel
- The panel edge(s) is (are) damaged
- The dimension(s) is (are) more than the limits for the repair in less than 100 flight hours.
- The damaged lining panel is installed with attachment elements ABS1847 with silver metallic washers.
NOTE: A repair of the dents (without cracks) in the skin of the outer side of the lining panel is necessary, if the dents are in the area of the panel edge filler. If the area of the panel edge filler is damaged, this is a damage to the panel edge.
E. Removal of the Damaged Lining(s)
(1) Remove the damaged linings if necessary for the selected repair procedure.
(a) Forward cargo compartment:
Subtask 25-50-00-210-107-A (1) Remove the damaged linings if necessary for the selected repair procedure.
(a) Forward cargo compartment:
- (Ref. AMM TASK 25-54-11-000-001)
- (Ref. AMM TASK 25-54-12-000-001)
- (Ref. AMM TASK 25-54-12-000-002)
- (Ref. AMM TASK 25-54-12-000-003)
- (Ref. AMM TASK 25-54-12-000-802).
F. Do an inspection of the component interfaces and the adjacent area.
(1) Examine the support struts behind the removed linings and replace them if necessary:
(a) Forward cargo compartment
(b) Aft cargo compartment
(2) Make sure that all the equipment components are not damaged and in correct condition.
Subtask 25-50-00-340-050-A (1) Examine the support struts behind the removed linings and replace them if necessary:
(a) Forward cargo compartment
(b) Aft cargo compartment
(2) Make sure that all the equipment components are not damaged and in correct condition.
G. Repair of the Damaged Lining(s)
(1) Do the repair of the damaged lining(s) as given in the related tasks that follow:
Subtask 25-50-00-420-061-A (1) Do the repair of the damaged lining(s) as given in the related tasks that follow:
- Filler repair method (damage not through) - all the cargo compartment linings with honeycomb core
(Ref. AMM TASK 25-50-00-340-003) - Patch and filler repair method (damage not through) - all the cargo compartment linings with honeycomb core
(Ref. AMM TASK 25-50-00-340-004) - Speed patches (on both sides) repair method (damage through) - all the cargo compartment linings with honeycomb core
(Ref. AMM TASK 25-50-00-340-005) - Patches and filler repair method (damage through) - all the cargo compartment linings with honeycomb core
(Ref. AMM TASK 25-50-00-340-008) - Speed patches repair method (damage not through) - all the cargo compartment linings with honeycomb core
(Ref. AMM TASK 25-50-00-340-009) - Speed patches and filler repair method (damage through) - all the cargo compartment linings with honeycomb core, but not the ceiling panels
(Ref. AMM TASK 25-50-00-340-010) - Patches, filler and rivets repair method (damage through) - all the cargo compartment linings with honeycomb core
(Ref. AMM TASK 25-50-00-340-011) - Speed patches and filler repair method (damage through) - all the cargo compartment linings with honeycomb core
(Ref. AMM TASK 25-50-00-340-012) - Stainless steel-patch repair method (damage not through) - all the cargo compartment linings with honeycomb core
(Ref. AMM TASK 25-50-00-340-013) - Speed patch and filler to the edge repair method (damage not through from the edge) - all the cargo compartment linings with honeycomb core
(Ref. AMM TASK 25-50-00-340-014) - Repair of the flame retardant strip - all the cargo compartment ceiling-panels with honeycomb core
(Ref. AMM TASK 25-50-00-340-015) - Speed patches and filler repair method (damage not through) - all the cargo compartment linings with honeycomb core
(Ref. AMM TASK 25-50-00-340-016) - Repair of the debonded top layer at the edge of the cargo-compartment sandwich panel(s)
(Ref. AMM TASK 25-50-00-340-017) - Repair of the debonded top layer at the inner area of the cargo-compartment sandwich panel(s)
(Ref. AMM TASK 25-50-00-340-812) - Temporary repair of the delaminated decompression protection panels of the forward cargo-compartment partition wall at FR24A
(Ref. AMM TASK 25-50-00-340-018) - Speed patch and filler to the edge and flame retardant strip repair method - all the cargo compartment linings with honeycomb core
(Ref. AMM TASK 25-50-00-340-805) - Repair of the decompression flange area on the cargo lining panel
(Ref. AMM TASK 25-50-00-340-806) - Speed patch and filler to the edge method (damage to the edge) - all the cargo compartment linings with honeycomb core
(Ref. AMM TASK 25-50-00-340-807).
H. Installation of the Repaired Lining(s) if Removed to do the Repair Procedure
(1) Install the repaired lining(s):
(a) Forward cargo compartment:
Subtask 25-50-00-918-050-A (1) Install the repaired lining(s):
(a) Forward cargo compartment:
- (Ref. AMM TASK 25-54-11-400-001)
- (Ref. AMM TASK 25-54-12-400-001)
- (Ref. AMM TASK 25-54-12-400-002)
- (Ref. AMM TASK 25-54-12-400-003)
- (Ref. AMM TASK 25-54-12-400-802).
I. Put the aircraft back to its initial configuration.
(1) If necessary, install the new placards on the repaired lining(s) (Ref. AMM TASK 11-00-00-400-007).
5. Close-up(1) If necessary, install the new placards on the repaired lining(s) (Ref. AMM TASK 11-00-00-400-007).
Subtask 25-50-00-410-089-A
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Set the light switch to off.
(3) Close the cargo compartment door (Ref. AMM TASK 52-30-00-860-002).
(4) Remove the access platform(s).
Subtask 25-50-00-862-053-A (1) Make sure that the work area is clean and clear of tools and other items.
(2) Set the light switch to off.
(3) Close the cargo compartment door (Ref. AMM TASK 52-30-00-860-002).
(4) Remove the access platform(s).
CC Honeycomb Linings, Protection Patch - General Information