Installation of the Pressure/Suction/Case Drain/Return Piping of the Green Hydraulic System in the Engine Pylon
TASK 29-11-49-400-812-A
Installation of the Pressure/Suction/Case Drain/Return Piping of the Green Hydraulic System in the Engine Pylon
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
C. Work Zones and Access Panels
D. Referenced Information
3. Job Set-up
Subtask 29-11-49-860-152-A ** ON A/C NOT FOR ALL
Subtask 29-11-49-420-128-A ** ON A/C NOT FOR ALL
Subtask 29-11-49-040-087-A ** ON A/C NOT FOR ALL
[Rev.10 from 2021]
2026.04.01 00:17:48 UTC
Installation of the Pressure/Suction/Case Drain/Return Piping of the Green Hydraulic System in the Engine Pylon
WARNING:
PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING:
BE CAREFUL WHEN YOU DO WORK ON THE ENGINE AFTER SHUTDOWN. THE ENGINE CAN STAY HOT FOR A LONG TIME. IF YOU DO NOT OBEY THIS INSTRUCTION, INJURY CAN OCCUR.
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
WARNING:
YOU MUST NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR MOUTH. THE HYDRAULIC FLUID IS POISONOUS AND CAN BE ABSORBED INTO YOUR BODY. IF YOU ACCIDENTALLY GET HYDRAULIC FLUID IN YOUR EYES, MOUTH OR ON YOUR SKIN, FLUSH WITH WATER AND GET MEDICAL AID.
WARNING:
OBEY THE HYDRAULIC SAFETY PROCEDURES.
CAUTION:
DO NOT LET ENGINE FUEL, OIL OR HYDRAULIC FLUID SPILL ON THE ENGINE. YOU MUST IMMEDIATELY REMOVE UNWANTED FUEL, OIL OR HYDRAULIC FLUID WITH A CLOTH. FUEL, OIL OR HYDRAULIC FLUID CAN CAUSE DAMAGE TO SOME ENGINE PARTS.
1. Reason for the JobSelf explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | 1 | ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE |
| No specific | AR | CAP - BLANKING |
| No specific | 1 | CONTAINER 5 L (1.32 USGAL) |
| No specific | AR | PLUG - BLANKING |
| No specific | AR | TIE WRAP(S) |
| No specific | AR | WARNING NOTICE(S) |
| No specific | 1 | WRENCH - CROWFOOT |
| No specific | 1 | WRENCH - STANDARD |
| 98D27803000000 | 1 | LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION |
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.06ABB2) | Polysulfide Sealant-Fuel Tank Fillet 120 degre Celsius |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 410 | ENG 1 PYLON BOX AND FORWARD FAIRING |
| 470 | ENGINE 1 AFT PYLON |
| 195BB, 197CB | |
| FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1) | |
| 415AL, 415AR, 415BL, 415CR, 437AL, 438AR, 471CL, 472AR, 472BR, 475AL | |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 12-12-29-611-001-A | Fill the Hydraulic Fluid Reservoir with a Hand Pump |
| TASK 20-21-12-911-001-A | Tightening Torques for Pipe Unions (not for OXYGEN Unions) |
| TASK 20-23-22-910-001-A | Marking of the Unions after Application of Standard or Specific Tightening Torque |
| TASK 24-41-00-861-002-A | Energize the Aircraft Electrical Circuits from the External Power |
| TASK 24-41-00-861-002-A-01 | Energize the Aircraft Electrical Circuits from the APU |
| TASK 24-41-00-861-002-A-02 | Energize the Aircraft Electrical Circuits from Engine 1(2) |
| TASK 24-41-00-862-002-A | De-energize the Aircraft Electrical Circuits Supplied from the External Power |
| TASK 24-41-00-862-002-A-01 | De-energize the Aircraft Electrical Circuits Supplied from the APU |
| TASK 24-41-00-862-002-A-02 | De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2) |
| TASK 26-21-41-000-001-E | Removal of the Engine Fire-Extinguisher Bottle |
| TASK 26-21-41-400-001-E | Installation of the Engine Fire-Extinguisher Bottle |
| TASK 26-21-49-000-803-A | Removal of the Engine Fire-Extinguishing Pipe (Aft Part) |
| TASK 26-21-49-400-803-A | Installation of the Engine Fire-Extinguishing Pipe (Aft Part) |
| TASK 27-00-00-080-002-A | Removal of the Flap/Slat Control-Lever Locking Tool (98D27803000000) |
| TASK 27-00-00-480-002-A | Installation of the Flap/Slat Control-Lever Locking Tool (98D27803000000) |
| TASK 29-00-00-870-003-A | Bleeding Procedure of the Green Hydraulic System Downstream of the Engine Pump |
| TASK 29-10-00-864-001-A | Depressurize the Green Hydraulic System |
| TASK 29-11-00-710-001-A | Operational Test of the Green Hydraulic System |
| TASK 29-14-00-614-001-A | Depressurization of the Hydraulic Reservoirs |
| TASK 31-60-00-860-002-A | EIS Stop Procedure |
| TASK 54-53-11-000-804-A | Removal of the Pylon-to-Wing Access Panels and Doors |
| TASK 54-53-11-400-804-A | Installation of the Pylon-to-Wing Access Panels and Doors |
| TASK 54-54-00-000-802-A | Removal of the Rear Pylon Fairing (RPF) |
| TASK 54-54-00-400-802-A | Installation of the Rear Pylon Fairing (RPF) |
| TASK 71-00-00-860-833-A | Procedure to Prevent Engine Motoring |
| TASK 71-13-00-010-802-A | Opening of the Fan Cowl Doors |
| TASK 71-13-00-410-802-A | Closing of the Fan Cowl Doors |
| TASK 78-30-00-040-805-A | Deactivation of the Thrust Reverser System for Ground Maintenance |
| TASK 78-30-00-440-805-A | Reactivation of the Thrust Reverser System after Ground Maintenance |
| TASK 78-31-00-710-805-A | Operational Test of Thrust Reverser with MCDU |
| TASK 78-31-00-710-805-A-01 | Thrust Reverser Cycling Test (Engine Running) |
Subtask 29-11-49-860-152-A ** ON A/C NOT FOR ALL
A. Aircraft Maintenance Configuration
(1) Make sure that the aircraft electrical circuits are energized.
(Ref. AMM TASK 24-41-00-861-002).
(2) Make sure that the Green hydraulic system is depressurized
(Ref. AMM TASK 29-10-00-864-001).
(3) Make sure that the reservoir of the Green hydraulic system is depressurized
(Ref. AMM TASK 29-14-00-614-001).
(4) On the ECAM control panel:
Subtask 29-11-49-941-122-A ** ON A/C NOT FOR ALL (1) Make sure that the aircraft electrical circuits are energized.
(Ref. AMM TASK 24-41-00-861-002).
(2) Make sure that the Green hydraulic system is depressurized
(Ref. AMM TASK 29-10-00-864-001).
(3) Make sure that the reservoir of the Green hydraulic system is depressurized
(Ref. AMM TASK 29-14-00-614-001).
(4) On the ECAM control panel:
- Make sure that the HYD key is pushed.
- On the lower ECAM DU, make sure that the HYD page is shown.
- Make sure that the ENG1/FIRE pushbutton is released.
- Make sure that the fire shutoff valve (1046GK) is closed.
B. Safety Precautions
(1) On AIR COND panel 30VU:
(4) On FLAPS panel 114VU:
Subtask 29-11-49-865-110-A ** ON A/C NOT FOR ALL (1) On AIR COND panel 30VU:
- Make sure that the APU BLEED pushbutton switch is released (ON legend off).
- Make sure that a WARNING NOTICE(S) is in position to tell persons not to operate this pushbutton switch.
- On the HYD section of panel 40VU
- On access door 197CB, on the ground service panel of the Green hydraulic system.
(4) On FLAPS panel 114VU:
- Make sure that the 98D27803000000 LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is in position on the flap/slat control lever (Ref. AMM TASK 27-00-00-480-002).
- Make sure that a WARNING NOTICE(S) is in position on the flap/slat control lever to tell persons not to operate the flap/slat controls.
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
Subtask 29-11-49-010-151-A ** ON A/C NOT FOR ALL | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| FOR FIN: 6WE1 (BOTTLE 1FIRE EXTING, ENG 1) | |||
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL2/SQUIB/B | 2WE1 | Q44 |
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL1/SQUIB/A | 1WE1 | Q43 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL2/SQUIB/B | 2WE1 | Q43 |
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL1/SQUIB/A | 1WE1 | Q42 |
| ** ON A/C NOT FOR ALL | |||
| FOR FIN: 8WE1 (BOTTLE 2FIRE EXTING, ENG 1) | |||
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL1/SQUIB/B | 2WE2 | Q42 |
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL2/SQUIB/A | 1WE2 | Q41 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL1/SQUIB/B | 2WE2 | Q41 |
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL2/SQUIB/A | 1WE2 | Q40 |
D. Get Access
(1) Make sure that the fan cowl doors are open (Ref. AMM TASK 71-13-00-010-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
437AL 438AR
Subtask 29-11-49-040-084-A ** ON A/C NOT FOR ALL (1) Make sure that the fan cowl doors are open (Ref. AMM TASK 71-13-00-010-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
437AL 438AR
E. Deactivation of the Thrust Reverser System for Maintenance
Subtask 29-11-49-010-154-A ** ON A/C NOT FOR ALL WARNING:
YOU MUST DEACTIVATE THE THRUST REVERSER BEFORE YOU DO WORK ON OR AROUND IT. IF YOU DO NOT, THE THRUST REVERSER CAN OPERATE ACCIDENTALLY AND CAUSE AN INJURY AND/OR DAMAGE.
(1) Make sure that you did the deactivation of the thrust reverser system for maintenance (Ref. AMM TASK 78-30-00-040-805). F. Get Access
(1) Make sure that the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE is in position at zones 410 and 470.
(2) Make sure that these access panels are removed (Ref. AMM TASK 54-53-11-000-804):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
(3) Make sure that the rear pylon fairing (RPF) is removed (Ref. AMM TASK 54-54-00-000-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
Subtask 29-11-49-020-131-A ** ON A/C NOT FOR ALL (1) Make sure that the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE is in position at zones 410 and 470.
(2) Make sure that these access panels are removed (Ref. AMM TASK 54-53-11-000-804):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
(3) Make sure that the rear pylon fairing (RPF) is removed (Ref. AMM TASK 54-54-00-000-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
G. Removal of the Components
(1) Make sure that the fire extinguisher bottles are removed (Ref. AMM TASK 26-21-41-000-001).
(2) Make sure that the engine fire-extinguishing pipes are removed (Ref. AMM TASK 26-21-49-000-803).
4. Procedure(1) Make sure that the fire extinguisher bottles are removed (Ref. AMM TASK 26-21-41-000-001).
(2) Make sure that the engine fire-extinguishing pipes are removed (Ref. AMM TASK 26-21-49-000-803).
Subtask 29-11-49-420-128-A ** ON A/C NOT FOR ALL
A. Installation of the Forward and Middle Pressure/Suction/Case Drain/Return Piping of the Green Hydraulic System in the Engine Pylon
Forward and Middle Pressure/Suction/Case Drain/Return Piping of the Green Hydraulic System in the Engine Pylon ** ON A/C NOT FOR ALL
(1) Clean the component interfaces and the adjacent area.
(2) Do an inspection of the component interfaces and the adjacent area.
(3) Remove the PLUG - BLANKING from the line ends.
(4) Make sure that the hydraulic line end-fittings are serviceable.
(5) Connect the hydraulic pipe (3) to the hydraulic filter Hydraulic Control Unit (HCU) (35).
(6) Connect the hydraulic pipe (3) to the pylon manifold.
(7) Installation of the hydraulic pipes (4) and (5):
(a) Put the hydraulic pipe (4) in position.
(b) Install the clamp blocks (23) on the hydraulic pipes (4) and (5).
1 Install the clamp blocks (23), washers (24) and bolts (25).
a Do not tighten the bolts (25) at this time.
(c) Install the clamp block (107) on the hydraulic pipes (4) and (5).
1 Install the clamp block (107), washers (108), bolts (109) and nuts (106).
a Do not tighten the nuts (106) at this time.
(d) Connect the hydraulic pipe (4) to the structure with the washers (19) and bolts (18).
1 Tighten the bolts (18).
(e) Connect the hydraulic pipe (5) to the structure with the washers (21) and bolts (20).
1 Tighten the bolts (20).
(f) Apply Polysulfide Sealant-Fuel Tank Fillet 120 degre Celsius (Material No.06ABB2) on the head of the bolts (18) and (20).
(g) Connect the hydraulic pipe (4) to the hydraulic hose (39).
(h) Hold the hydraulic hose (39) with a WRENCH - STANDARD and tighten the hydraulic pipe (4) (Ref. AMM TASK 20-21-12-911-001).
(i) Identify the tightened union nuts with a red line
(Ref. AMM TASK 20-23-22-910-001).
(j) Connect the hydraulic pipe (5) to the hydraulic pipe (36).
(k) Hold the hydraulic pipe (36) with a WRENCH - STANDARD and tighten the hydraulic pipe (5) (Ref. AMM TASK 20-21-12-911-001).
(l) Identify the tightened union nuts with a red line
(Ref. AMM TASK 20-23-22-910-001).
(m) Tighten the bolts (25).
(n) Tighten the nuts (106).
(o) Connect the hydraulic pipe (82) to the hydraulic pipe (5).
(p) Connect the hydraulic pipe (81) to the hydraulic pipe (4).
(q) Installation of the support (83):
1 Put in position the support (83).
2 Install the washers (92) and bolts (93).
3 Install the washers (91) and bolts (90).
4 Tighten the bolts (93) and (90).
5 Install the clamp (84), washers (89) and bolts (88).
6 Install the clamp (85), washers (86) and bolts (87).
7 Tighten the bolts (88) and (87).
(r) Installation of the support (98):
1 Put in position the support (98).
2 Install the washers (99) and bolts (100).
3 Install the washer (104) and bolt (103).
4 Tighten the bolts (100) and (103).
5 Install the clamp (105), washers (101) and bolts (102).
6 Tighten the bolt (102).
(8) Installation of the hydraulic pipes (2) and (6):
(a) Put the hydraulic pipes (2) and (6) in position.
(b) Install the clamp (17) on the hydraulic pipe (6).
(c) Install the clamp (17), washers (16) and bolts (15).
1 Do not tighten the bolts (15) at this time.
(d) Install the clamp (12) on the hydraulic pipe (2).
(e) Install the washers (14) and bolts (13).
1 Do not tighten the bolts (13) at this time.
(f) Install the half clamp blocks (28) and (34) on the hydraulic pipes (2), (6), (4) and (5).
1 Do not tighten the nuts (31) at this time.
(h) Install the washers (30) and the bolts (29).
1 Do not tighten the bolts (29) at this time.
(i) Install the washers (33) and the bolts (32).
1 Do not tighten the bolts (32) at this time.
(j) Attach the hydraulic pipe (6) to the structure with the washers (9) and the bolts (8).
1 Tighten the bolts (8).
(k) Attach the hydraulic pipe (2) to the structure with the washers (11) and the bolts (10).
1 Tighten the bolts (10).
(l) Connect the hydraulic pipe (6) to the pylon manifold.
(m) Install a WRENCH - CROWFOOT on the flats of the pylon manifold to hold it and tighten the hydraulic pipe (6).
(n) Connect the hydraulic pipe (2) to the hydraulic hose (37).
(o) Hold the hydraulic hose (37) with a WRENCH - STANDARD and tighten the hydraulic pipe (2) (Ref. AMM TASK 20-21-12-911-001).
(p) Identify the tightened union nuts with a red line
(Ref. AMM TASK 20-23-22-910-001).
(q) Tighten the bolts (13) and (15).
(r) Tighten the nuts (31).
(s) Tighten the bolts (29) and (32).
(9) Installation of the hydraulic pipes (1) and (7):
(a) Connect the hydraulic pipe (7) to the hydraulic pipe (2).
(b) Tighten the hydraulic pipe (7) (Ref. AMM TASK 20-21-12-911-001).
(c) Identify the tightened union nuts with a red line
(Ref. AMM TASK 20-23-22-910-001).
(d) Connect the hydraulic pipe (1) to the hydraulic pipe (6).
(e) Tighten the hydraulic pipe (1) (Ref. AMM TASK 20-21-12-911-001).
(f) Identify the tightened union nuts with a red line
(Ref. AMM TASK 20-23-22-910-001).
(g) Connect the hydraulic pipes (1) and (7) to the pylon fuel-hydraulic plate (80).
(h) Tighten the hydraulic pipes (1) and (7) (Ref. AMM TASK 20-21-12-911-001).
(i) Identify the tightened union nuts with a red line
(Ref. AMM TASK 20-23-22-910-001).
Subtask 29-11-49-420-127-A ** ON A/C NOT FOR ALL
Forward and Middle Pressure/Suction/Case Drain/Return Piping of the Green Hydraulic System in the Engine Pylon ** ON A/C NOT FOR ALL (2) Do an inspection of the component interfaces and the adjacent area.
(3) Remove the PLUG - BLANKING from the line ends.
(4) Make sure that the hydraulic line end-fittings are serviceable.
(5) Connect the hydraulic pipe (3) to the hydraulic filter Hydraulic Control Unit (HCU) (35).
(6) Connect the hydraulic pipe (3) to the pylon manifold.
(7) Installation of the hydraulic pipes (4) and (5):
(a) Put the hydraulic pipe (4) in position.
(b) Install the clamp blocks (23) on the hydraulic pipes (4) and (5).
1 Install the clamp blocks (23), washers (24) and bolts (25).
a Do not tighten the bolts (25) at this time.
(c) Install the clamp block (107) on the hydraulic pipes (4) and (5).
1 Install the clamp block (107), washers (108), bolts (109) and nuts (106).
a Do not tighten the nuts (106) at this time.
(d) Connect the hydraulic pipe (4) to the structure with the washers (19) and bolts (18).
1 Tighten the bolts (18).
(e) Connect the hydraulic pipe (5) to the structure with the washers (21) and bolts (20).
1 Tighten the bolts (20).
(f) Apply Polysulfide Sealant-Fuel Tank Fillet 120 degre Celsius (Material No.06ABB2) on the head of the bolts (18) and (20).
(g) Connect the hydraulic pipe (4) to the hydraulic hose (39).
(h) Hold the hydraulic hose (39) with a WRENCH - STANDARD and tighten the hydraulic pipe (4) (Ref. AMM TASK 20-21-12-911-001).
(i) Identify the tightened union nuts with a red line
(Ref. AMM TASK 20-23-22-910-001).
(j) Connect the hydraulic pipe (5) to the hydraulic pipe (36).
(k) Hold the hydraulic pipe (36) with a WRENCH - STANDARD and tighten the hydraulic pipe (5) (Ref. AMM TASK 20-21-12-911-001).
(l) Identify the tightened union nuts with a red line
(Ref. AMM TASK 20-23-22-910-001).
(m) Tighten the bolts (25).
(n) Tighten the nuts (106).
(o) Connect the hydraulic pipe (82) to the hydraulic pipe (5).
(p) Connect the hydraulic pipe (81) to the hydraulic pipe (4).
(q) Installation of the support (83):
1 Put in position the support (83).
2 Install the washers (92) and bolts (93).
3 Install the washers (91) and bolts (90).
4 Tighten the bolts (93) and (90).
5 Install the clamp (84), washers (89) and bolts (88).
6 Install the clamp (85), washers (86) and bolts (87).
7 Tighten the bolts (88) and (87).
(r) Installation of the support (98):
1 Put in position the support (98).
2 Install the washers (99) and bolts (100).
3 Install the washer (104) and bolt (103).
4 Tighten the bolts (100) and (103).
5 Install the clamp (105), washers (101) and bolts (102).
6 Tighten the bolt (102).
(8) Installation of the hydraulic pipes (2) and (6):
(a) Put the hydraulic pipes (2) and (6) in position.
(b) Install the clamp (17) on the hydraulic pipe (6).
(c) Install the clamp (17), washers (16) and bolts (15).
1 Do not tighten the bolts (15) at this time.
(d) Install the clamp (12) on the hydraulic pipe (2).
(e) Install the washers (14) and bolts (13).
1 Do not tighten the bolts (13) at this time.
(f) Install the half clamp blocks (28) and (34) on the hydraulic pipes (2), (6), (4) and (5).
NOTE: Make sure that all bushes are correctly installed in the half-clamp blocks (28) and (34).
(g) Install the washers (27), bolts (26) and nuts (31). 1 Do not tighten the nuts (31) at this time.
(h) Install the washers (30) and the bolts (29).
1 Do not tighten the bolts (29) at this time.
(i) Install the washers (33) and the bolts (32).
1 Do not tighten the bolts (32) at this time.
(j) Attach the hydraulic pipe (6) to the structure with the washers (9) and the bolts (8).
1 Tighten the bolts (8).
(k) Attach the hydraulic pipe (2) to the structure with the washers (11) and the bolts (10).
1 Tighten the bolts (10).
(l) Connect the hydraulic pipe (6) to the pylon manifold.
(m) Install a WRENCH - CROWFOOT on the flats of the pylon manifold to hold it and tighten the hydraulic pipe (6).
(n) Connect the hydraulic pipe (2) to the hydraulic hose (37).
(o) Hold the hydraulic hose (37) with a WRENCH - STANDARD and tighten the hydraulic pipe (2) (Ref. AMM TASK 20-21-12-911-001).
(p) Identify the tightened union nuts with a red line
(Ref. AMM TASK 20-23-22-910-001).
(q) Tighten the bolts (13) and (15).
(r) Tighten the nuts (31).
(s) Tighten the bolts (29) and (32).
(9) Installation of the hydraulic pipes (1) and (7):
(a) Connect the hydraulic pipe (7) to the hydraulic pipe (2).
(b) Tighten the hydraulic pipe (7) (Ref. AMM TASK 20-21-12-911-001).
(c) Identify the tightened union nuts with a red line
(Ref. AMM TASK 20-23-22-910-001).
(d) Connect the hydraulic pipe (1) to the hydraulic pipe (6).
(e) Tighten the hydraulic pipe (1) (Ref. AMM TASK 20-21-12-911-001).
(f) Identify the tightened union nuts with a red line
(Ref. AMM TASK 20-23-22-910-001).
(g) Connect the hydraulic pipes (1) and (7) to the pylon fuel-hydraulic plate (80).
(h) Tighten the hydraulic pipes (1) and (7) (Ref. AMM TASK 20-21-12-911-001).
(i) Identify the tightened union nuts with a red line
(Ref. AMM TASK 20-23-22-910-001).
B. Installation of the Aft Pressure/Suction/Case Drain/Return Piping of the Green Hydraulic System in the Engine Pylon
Aft Pressure/Suction/Case Drain/Return Piping of the Green Hydraulic System in the Engine Pylon ** ON A/C NOT FOR ALL
(2) Clean the component interfaces and the adjacent area.
(3) Do an inspection of the component interfaces and the adjacent area.
(4) Remove the PLUG - BLANKING from the line ends.
(5) Make sure that the hydraulic line end-fittings are serviceable.
(6) Installation of the hydraulic hose (37):
(a) Put the hydraulic hose (37) in position.
(b) Connect the hydraulic hose (37) to the pylon/wing interface.
(c) Tighten the hydraulic hose (37) (Ref. AMM TASK 20-21-12-911-001).
(d) Make sure that clearance J1 between the bracket and the hydraulic hose (37) is a minimum of 10 mm (0.39 in.).
(e) Identify the tightened union nuts with a red line
(Ref. AMM TASK 20-23-22-910-001).
(7) Install the support (96) on the structure with TIE WRAP(S).
(8) Installation of the hydraulic pipe (38):
(a) Remove the CAP - BLANKING from the pylon manifold.
(b) Put the hydraulic pipe (38) in position.
(c) Install the clamp (43) on the hydraulic pipe (38).
(d) Install the washers (44) and bolts (45).
1 Do not tighten the bolts (45) at this time.
(e) Connect the hydraulic pipe (38) to the pylon/wing interface.
(f) Tighten the hydraulic pipe (38) (Ref. AMM TASK 20-21-12-911-001).
(g) Identify the tightened union nuts with a red line
(Ref. AMM TASK 20-23-22-910-001).
(h) Connect the hydraulic pipe (38) to the pylon manifold.
(i) Install a WRENCH - CROWFOOT on the flats of the pylon manifold to hold it and tighten the hydraulic pipe (38).
(j) Tighten the bolt (45).
(k) Installation of the supports (96) and (97):
1 Remove the TIE WRAP(S) from the support (96).
2 Put the support (97) in position.
3 Install the washers (95) and bolts (94).
4 Tighten the bolts (94).
(9) Installation of the hydraulic hose (39):
(a) Put the hydraulic hose (39) in position.
(b) Install the clamp (57) on the hydraulic hose (39).
(c) Install the clamp (57), washer (58) and bolt (59).
1 Do not tighten the bolt (59) at this time.
(d) Connect the hydraulic hose (39) to the pylon/wing interface.
(e) Tighten the hydraulic hose (39) (Ref. AMM TASK 20-21-12-911-001).
(f) Identify the tightened union nuts with a red line
(Ref. AMM TASK 20-23-22-910-001).
(g) Tighten the bolt (59).
(10) Installation of the hydraulic pipe (36):
(a) Put the hydraulic pipe (36) in position.
(b) Install the clamp (46) on the hydraulic pipe (36).
(c) Install the washers (47) and bolts (48).
1 Do not tighten the bolts (48) at this time.
(d) Install the clamp (41) on the hydraulic pipe (36).
(e) Install the washers (42) and bolts (40).
1 Do not tighten the bolts (40) at this time.
(f) Connect the hydraulic pipe (36) to the pylon/wing interface.
(g) Tighten the hydraulic pipe (36) (Ref. AMM TASK 20-21-12-911-001).
(h) Identify the tightened union nuts with a red line
(Ref. AMM TASK 20-23-22-910-001).
(i) Tighten the bolts (48) and (40).
(11) Installation of the clamps of the hydraulic pipes (3) and (36):
(a) Install the clamp (52) on the hydraulic pipe (3).
(b) Install the clamp (51) on the hydraulic pipe (36).
(c) Install the bolt (49), the washer (56), the spacers (55) and (54) and the clamps (50), (51) and (52).
1 Make sure that you install the spacers (54) and (55) in the correct position. See the sheet 2 of the figure
Aft Pressure/Suction/Case Drain/Return Piping of the Green Hydraulic System in the Engine Pylon ** ON A/C NOT FOR ALL
(d) Install the nut (53).
(e) Tighten the nut (53).
Subtask 29-11-49-420-129-A ** ON A/C NOT FOR ALL
Aft Pressure/Suction/Case Drain/Return Piping of the Green Hydraulic System in the Engine Pylon ** ON A/C NOT FOR ALL CAUTION:
USE TWO WRENCHES TO REMOVE OR INSTALL THE TUBE COUPLING NUTS:
(1) Make sure that the CONTAINER 5 L (1.32 USGAL) is in position below the hydraulic lines. - ONE WRENCH TO HOLD THE UNION, AND
- ONE TO LOOSEN OR TIGHTEN THE COUPLING NUT.
(2) Clean the component interfaces and the adjacent area.
(3) Do an inspection of the component interfaces and the adjacent area.
(4) Remove the PLUG - BLANKING from the line ends.
(5) Make sure that the hydraulic line end-fittings are serviceable.
(6) Installation of the hydraulic hose (37):
(a) Put the hydraulic hose (37) in position.
(b) Connect the hydraulic hose (37) to the pylon/wing interface.
(c) Tighten the hydraulic hose (37) (Ref. AMM TASK 20-21-12-911-001).
(d) Make sure that clearance J1 between the bracket and the hydraulic hose (37) is a minimum of 10 mm (0.39 in.).
(e) Identify the tightened union nuts with a red line
(Ref. AMM TASK 20-23-22-910-001).
(7) Install the support (96) on the structure with TIE WRAP(S).
(8) Installation of the hydraulic pipe (38):
(a) Remove the CAP - BLANKING from the pylon manifold.
(b) Put the hydraulic pipe (38) in position.
(c) Install the clamp (43) on the hydraulic pipe (38).
(d) Install the washers (44) and bolts (45).
1 Do not tighten the bolts (45) at this time.
(e) Connect the hydraulic pipe (38) to the pylon/wing interface.
(f) Tighten the hydraulic pipe (38) (Ref. AMM TASK 20-21-12-911-001).
(g) Identify the tightened union nuts with a red line
(Ref. AMM TASK 20-23-22-910-001).
(h) Connect the hydraulic pipe (38) to the pylon manifold.
(i) Install a WRENCH - CROWFOOT on the flats of the pylon manifold to hold it and tighten the hydraulic pipe (38).
(j) Tighten the bolt (45).
(k) Installation of the supports (96) and (97):
1 Remove the TIE WRAP(S) from the support (96).
2 Put the support (97) in position.
3 Install the washers (95) and bolts (94).
4 Tighten the bolts (94).
(9) Installation of the hydraulic hose (39):
(a) Put the hydraulic hose (39) in position.
(b) Install the clamp (57) on the hydraulic hose (39).
(c) Install the clamp (57), washer (58) and bolt (59).
1 Do not tighten the bolt (59) at this time.
(d) Connect the hydraulic hose (39) to the pylon/wing interface.
(e) Tighten the hydraulic hose (39) (Ref. AMM TASK 20-21-12-911-001).
(f) Identify the tightened union nuts with a red line
(Ref. AMM TASK 20-23-22-910-001).
(g) Tighten the bolt (59).
(10) Installation of the hydraulic pipe (36):
(a) Put the hydraulic pipe (36) in position.
(b) Install the clamp (46) on the hydraulic pipe (36).
(c) Install the washers (47) and bolts (48).
1 Do not tighten the bolts (48) at this time.
(d) Install the clamp (41) on the hydraulic pipe (36).
(e) Install the washers (42) and bolts (40).
1 Do not tighten the bolts (40) at this time.
(f) Connect the hydraulic pipe (36) to the pylon/wing interface.
(g) Tighten the hydraulic pipe (36) (Ref. AMM TASK 20-21-12-911-001).
(h) Identify the tightened union nuts with a red line
(Ref. AMM TASK 20-23-22-910-001).
(i) Tighten the bolts (48) and (40).
(11) Installation of the clamps of the hydraulic pipes (3) and (36):
(a) Install the clamp (52) on the hydraulic pipe (3).
(b) Install the clamp (51) on the hydraulic pipe (36).
(c) Install the bolt (49), the washer (56), the spacers (55) and (54) and the clamps (50), (51) and (52).
1 Make sure that you install the spacers (54) and (55) in the correct position. See the sheet 2 of the figure
Aft Pressure/Suction/Case Drain/Return Piping of the Green Hydraulic System in the Engine Pylon ** ON A/C NOT FOR ALL (e) Tighten the nut (53).
C. Installation of Components
(1) Install the fire extinguisher bottles (Ref. AMM TASK 26-21-41-400-001).
(2) Install the engine fire-extinguishing pipe (Ref. AMM TASK 26-21-49-400-803).
Subtask 29-11-49-440-068-A ** ON A/C NOT FOR ALL (1) Install the fire extinguisher bottles (Ref. AMM TASK 26-21-41-400-001).
(2) Install the engine fire-extinguishing pipe (Ref. AMM TASK 26-21-49-400-803).
D. Do the reactivation of the thrust reverser system after maintenance (Ref. AMM TASK 78-30-00-440-805).
Subtask 29-11-49-865-111-A ** ON A/C NOT FOR ALL E. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
Subtask 29-11-49-860-155-A ** ON A/C NOT FOR ALL | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| FOR FIN: 6WE2 (BOTTLE 1FIRE EXTING, ENG 2) FOR FIN: 6WE1 (BOTTLE 1FIRE EXTING, ENG 1) | |||
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL2/SQUIB/B | 2WE1 | Q44 |
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL1/SQUIB/A | 1WE1 | Q43 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL2/SQUIB/B | 2WE1 | Q43 |
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL1/SQUIB/A | 1WE1 | Q42 |
| ** ON A/C NOT FOR ALL | |||
| FOR FIN: 8WE2 (BOTTLE 2FIRE EXTING, ENG 2) FOR FIN: 8WE1 (BOTTLE 2FIRE EXTING, ENG 1) | |||
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL1/SQUIB/B | 2WE2 | Q42 |
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL2/SQUIB/A | 1WE2 | Q41 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL1/SQUIB/B | 2WE2 | Q41 |
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL2/SQUIB/A | 1WE2 | Q40 |
F. Put the aircraft back to its initial configuration.
(1) On the ECAM control panel, push the HYD key:
Subtask 29-11-49-710-086-A ** ON A/C NOT FOR ALL (1) On the ECAM control panel, push the HYD key:
- On the lower ECAM DU, the HYD page comes into view.
- Push the ENG1/FIRE pushbutton switch.
- Make sure that the fire shutoff valve (1046GK) is open.
G. Operational Test
(1) Do the operational test of the Green hydraulic system (Ref. AMM TASK 29-11-00-710-001).
(2) After the dry-motoring, make sure that there are no leaks on the hydraulic connections.
(3) Make sure that the level of the hydraulic fluid in the Green reservoir is correct. If necessary, fill the reservoir (Ref. AMM TASK 12-12-29-611-001).
(4) Do the bleeding procedure of the Green hydraulic system downstream of the engine pump (after maintenance) (Ref. AMM TASK 29-00-00-870-003).
(5) Do the operational test of the thrust reverser with MCDU (Ref. AMM TASK 78-31-00-710-805).
(6) Do the EIS stop procedure (Ref. AMM TASK 31-60-00-860-002).
5. Close-up(1) Do the operational test of the Green hydraulic system (Ref. AMM TASK 29-11-00-710-001).
(2) After the dry-motoring, make sure that there are no leaks on the hydraulic connections.
(3) Make sure that the level of the hydraulic fluid in the Green reservoir is correct. If necessary, fill the reservoir (Ref. AMM TASK 12-12-29-611-001).
(4) Do the bleeding procedure of the Green hydraulic system downstream of the engine pump (after maintenance) (Ref. AMM TASK 29-00-00-870-003).
(5) Do the operational test of the thrust reverser with MCDU (Ref. AMM TASK 78-31-00-710-805).
(6) Do the EIS stop procedure (Ref. AMM TASK 31-60-00-860-002).
Subtask 29-11-49-040-087-A ** ON A/C NOT FOR ALL
A. Deactivation of the thrust reverser for maintenance
Subtask 29-11-49-410-116-A ** ON A/C NOT FOR ALL WARNING:
YOU MUST DEACTIVATE THE THRUST REVERSER BEFORE YOU DO WORK ON OR AROUND IT. IF YOU DO NOT, THE THRUST REVERSER CAN OPERATE ACCIDENTALLY AND CAUSE AN INJURY AND/OR DAMAGE.
(1) Do the deactivation of the thrust reverser system for maintenance (Ref. AMM TASK 78-30-00-040-805). B. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Install these access panels (Ref. AMM TASK 54-53-11-400-804):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
(3) Install the rear pylon fairing (RPF) (Ref. AMM TASK 54-54-00-400-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
(4) Remove the CONTAINER 5 L (1.32 USGAL) below the hydraulic lines.
Subtask 29-11-49-440-070-A ** ON A/C NOT FOR ALL (1) Make sure that the work area is clean and clear of tools and other items.
(2) Install these access panels (Ref. AMM TASK 54-53-11-400-804):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
(3) Install the rear pylon fairing (RPF) (Ref. AMM TASK 54-54-00-400-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
(4) Remove the CONTAINER 5 L (1.32 USGAL) below the hydraulic lines.
C. Do the reactivation of the thrust reverser system after maintenance (Ref. AMM TASK 78-30-00-440-805).
Subtask 29-11-49-410-119-A ** ON A/C NOT FOR ALL D. Close Access
(1) Close the fan cowl doors (Ref. AMM TASK 71-13-00-410-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
437AL 438AR
(2) Remove the access platform(s).
(3) Remove the 98D27803000000 LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the flap/slat control lever (Ref. AMM TASK 27-00-00-080-002).
(4) Remove the WARNING NOTICE(S).
Subtask 29-11-49-862-061-A ** ON A/C NOT FOR ALL (1) Close the fan cowl doors (Ref. AMM TASK 71-13-00-410-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
437AL 438AR
(2) Remove the access platform(s).
(3) Remove the 98D27803000000 LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the flap/slat control lever (Ref. AMM TASK 27-00-00-080-002).
(4) Remove the WARNING NOTICE(S).