Installation of the MLG Side-Stay - Pre-EV MLG
TASK 32-11-18-400-001-A
Installation of the MLG Side-Stay - Pre-EV MLG
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
C. Work Zones and Access Panels
D. Expendable Parts
E. Referenced Information
3. Job Set-up
Subtask 32-11-18-941-052-A
Subtask 32-11-18-420-054-A ** ON A/C NOT FOR ALL
Subtask 32-11-18-586-050-A Subtask 32-11-18-942-051-A
[Rev.10 from 2021]
2026.04.01 00:40:30 UTC
Installation of the MLG Side-Stay - Pre-EV MLG
WARNING:
PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
1. Reason for the JobSelf explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | 1 | ACCESS PLATFORM 3M (10 FT) |
| No specific | 1 | ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE |
| No specific | AR | CAP - BLANKING |
| No specific | 2 | GAGE - FEELER |
| No specific | AR | SAFETY BARRIER(S) |
| No specific | AR | WARNING NOTICE(S) |
| No specific | Torque wrench: range to between 5 and 3 m.N (44.25 and 26.55 lbf.in ) ![]() | |
| No specific | Torque wrench: range to between 9.5 and 8 m.N (84.07 and 70.80 lbf.in ) ![]() | |
| No specific | Torque wrench: range to between 30 and 25 m.N (22.12 and 18.44 lbf.ft ) ![]() | |
| No specific | Torque wrench: range to between 42 and 36 m.N (30.97 and 26.55 lbf.ft ) ![]() | |
| No specific | Torque wrench: range to between 203 and 162 m.N (149.71 and 119.47 lbf.ft ) ![]() | |
| No specific | Torque wrench: range to between 271 and 244 m.N (199.85 and 179.94 lbf.ft ) ![]() | |
| No specific | Torque wrench: range to between 0.508 and 0.34 m.daN (44.96 and 30.09 lbf.in ) ![]() | |
| No specific | Torque wrench: range to between 0.95 and 0.8 m.daN (84.07 and 70.80 lbf.in ) ![]() | |
| No specific | Torque wrench: range to between 1.1 and 0.9 m.daN (97.35 and 79.65 lbf.in ) ![]() | |
| No specific | Torque wrench: range to between 1.15 and 0.95 m.daN (101.77 and 84.07 lbf.in ) ![]() | |
| No specific | Torque wrench: range to between 2.26 and 1.5 m.daN (16.67 and 11.06 lbf.ft ) ![]() | |
| No specific | Torque wrench: range to between 3.0 and 2.5 m.daN (22.12 and 18.44 lbf.ft ) ![]() | |
| No specific | Torque wrench: range to between 4.2 and 3.6 m.daN (30.97 and 26.55 lbf.ft ) ![]() | |
| No specific | Torque wrench: range to between 17.01 and 15.39 m.daN (125.44 and 113.50 lbf.ft ) ![]() | |
| No specific | Torque wrench: range to between 36.00 and 15.39 m.daN (265.49 and 113.50 lbf.ft ) ![]() | |
| No specific | Torque wrench: range to between 20.3 and 16.2 m.daN (149.71 and 119.47 lbf.ft ) ![]() | |
| No specific | Torque wrench: range to between 27.1 and 24.4 m.daN (199.85 and 179.94 lbf.ft ) ![]() | |
| No specific | Torque wrench: range to between 42 and 38 m.daN (309.73 and 280.24 lbf.ft ) ![]() | |
| 460005812 | 1 | SPANNER - TUBE |
| 460005834 | 1 | TUBE SPANNER |
| 460006440 | 1 | EXTRACTOR |
| 460006442 | 1 | SPANNER - HOLDING |
| 460007271 | 1 | SPANNER-TUBE |
| 460007272 | 1 | SPANNER-TUBE |
| 98D32104013001 | 1 | SPLINT ASSEMBLY - SIDE STAY (A) |
| 98D32104013004 | 1 | SPLINT ASSEMBLY - SIDE STAY |
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.03GBB1) | Synthetic Oil base Grease-General Purpose Clay Thickened - |
| (Material No.03GCB1) | Synthetic Oil base Grease-Landing Gear Wheel Bearing Lithium Thickened - |
| (Material No.03HBD9) | Synthetic Ester base Grease-General Purpose Low Temp - |
| (Material No.06AAB1) | Polysulfide Sealant-General Purpose Fillet - |
| (Material No.06AAC5) | Polysulfide Sealant-General Purpose Interfay Landing Gear |
| (Material No.06LDG2) | Non Hardening Jointing Putty-High Temp. Area - Structure |
| (Material No.08BAA9) | Non Aqueous Cleaner-General - - |
| (Material No.14QFB1) | Wire-Locking Dia: 0.8 mm CRES Nickel Alloy - |
| (Material No.14SBA1) | Textile-Lint free Cotton - |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 731 | L.H MAIN GEAR |
| 741 | R.H MAIN GEAR |
| FIG.ITEM | DESIGNATION | IPC-CSN |
|---|---|---|
| 32 | SEAL | AIPC 32-11-05-02-140 |
| 32 | SEAL | AIPC 32-11-05-06-145 |
| 23 | COTTER PIN | AIPC 32-11-18-01-030 |
| 25 | COTTER PIN | AIPC 32-11-18-01-030 |
| 27 | COTTER PIN | AIPC 32-11-18-01-030 |
| 25 | COTTER PIN | AIPC 32-11-18-01-080 |
| 27 | COTTER PIN | AIPC 32-11-18-01-080 |
| 29 | COTTER PIN | AIPC 32-11-18-01-080 |
| 13 | COTTER PIN | AIPC 32-11-18-02-270 |
| 7 | COTTER PIN | AIPC 32-11-18-02-270 |
| 12 | NUT | AIPC 32-11-18-02-280 |
| 8 | NUT | AIPC 32-11-18-02-280 |
| 48 | COTTER PIN | AIPC 57-51-05-67-010 |
| 47 | COTTER PIN | AIPC 57-51-05-67-015 |
| 48 | COTTER PIN | AIPC 57-51-85-67-010 |
| 47 | COTTER PIN | AIPC 57-51-85-67-020 |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 07-11-00-581-001-A | Lifting for Aircraft Maintenance Operations |
| TASK 07-11-00-586-002-A | Lowering of the Aircraft for Maintenance Operations |
| TASK 12-22-32-640-001-A | Lubrication of Main Landing Gear and Doors |
| TASK 24-41-00-862-002-A | De-energize the Aircraft Electrical Circuits Supplied from the External Power |
| TASK 24-41-00-862-002-A-01 | De-energize the Aircraft Electrical Circuits Supplied from the APU |
| TASK 24-41-00-862-002-A-02 | De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2) |
| TASK 29-00-00-864-001-A | Put the Related Hydraulic System in the Depressurized Configuration before Maintenance Action |
| TASK 29-14-00-614-001-A | Depressurization of the Hydraulic Reservoirs |
| TASK 29-14-00-614-002-A | Pressurization of the Hydraulic Reservoirs through the Ground Connector |
| TASK 29-14-00-614-002-A-01 | Pressurization of the Hydraulic Reservoirs with the Auxiliary Power Unit (APU) |
| TASK 29-23-00-860-001-A | Disconnection of the Isolation Coupling of the Power Transfer Unit (PTU) |
| TASK 29-23-00-860-002-A | Connection of the Isolation Coupling of the Power Transfer Unit (PTU) |
| TASK 32-00-00-481-001-A | Installation of the Safety Devices on the Landing Gears |
| TASK 32-00-00-860-002-A | Ground Configuration after Flight Configuration with Electrical Power |
| TASK 32-00-00-860-002-A-01 | Ground Configuration after Flight Configuration without Electrical Power |
| TASK 32-11-00-220-003-A | Detailed Dimensional Check of the MLG Lockstay Assembly |
| TASK 32-11-19-400-001-A | Installation of the MLG Lock Springs |
| TASK 32-11-21-400-001-A | Installation of the MLG Lockstay Actuating Cylinder |
| TASK 32-11-21-400-001-A-02 | Installation of the MLG Lockstay Actuating Cylinder |
| TASK 32-31-00-720-002-A | Functional Test of the Normal Extension and Retraction of the Landing Gear |
| TASK 32-31-73-200-001-A | Inspection of the MLG Proximity Sensor and Target Clearances |
| TASK 32-33-00-720-001-A | Functional Check of Free-Fall Extension |
| SRM 572613 | (for corrective action) |
| TASK 12-22-00-00 | LUBRICATION - DESCRIPTION AND OPERATION |
Subtask 32-11-18-941-052-A
A. Safety Precautions
(1) Make sure that the SAFETY BARRIER(S) are in position.
(2) Make sure that the ground safety locks are installed on the landing gear (Ref. AMM TASK 32-00-00-481-001).
(3) On panel 400VU:
Subtask 32-11-18-860-051-A (1) Make sure that the SAFETY BARRIER(S) are in position.
(2) Make sure that the ground safety locks are installed on the landing gear (Ref. AMM TASK 32-00-00-481-001).
(3) On panel 400VU:
- Make sure that the landing-gear control-lever 6GA is in the DOWN position
- Make sure that a WARNING NOTICE(S) is in position in the cockpit to tell persons not to operate the landing gear.
- Green and Yellow Hydraulic systems.
B. Aircraft Maintenance Configuration
(1) Make sure that the aircraft is on jacks (Ref. AMM TASK 07-11-00-581-001).
(2) Make sure that the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE is below the applicable side-stay at zone 733(743).
(3) Make sure that the ACCESS PLATFORM 3M (10 FT) is in line with the trailing edge of the applicable wing, at zone 580(680).
(4) Make sure that the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE is in position below zone 571(671).
(5) Make sure that the isolation coupling of the Power Transfer Unit (PTU) is disconnected (Ref. AMM TASK 29-23-00-860-001).
(6) Make sure that the Yellow and Green hydraulic systems are depressurized (Ref. AMM TASK 29-00-00-864-001).
(7) Make sure that the applicable hydraulic reservoirs are depressurized (Ref. AMM TASK 29-14-00-614-001).
(8) Make sure that the lockstay is temporarily safetied in position.
Subtask 32-11-18-869-055-A (1) Make sure that the aircraft is on jacks (Ref. AMM TASK 07-11-00-581-001).
(2) Make sure that the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE is below the applicable side-stay at zone 733(743).
(3) Make sure that the ACCESS PLATFORM 3M (10 FT) is in line with the trailing edge of the applicable wing, at zone 580(680).
(4) Make sure that the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE is in position below zone 571(671).
(5) Make sure that the isolation coupling of the Power Transfer Unit (PTU) is disconnected (Ref. AMM TASK 29-23-00-860-001).
(6) Make sure that the Yellow and Green hydraulic systems are depressurized (Ref. AMM TASK 29-00-00-864-001).
(7) Make sure that the applicable hydraulic reservoirs are depressurized (Ref. AMM TASK 29-14-00-614-001).
(8) Make sure that the lockstay is temporarily safetied in position.
C. Flight Configuration Precautions
(1) If you did not open the LGCIU circuit breakers, make sure that the electrical circuits are de-energized (Ref. AMM TASK 24-41-00-862-002).
Subtask 32-11-18-865-051-A (1) If you did not open the LGCIU circuit breakers, make sure that the electrical circuits are de-energized (Ref. AMM TASK 24-41-00-862-002).
D. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
4. Procedure| PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C ALL | |||
| 49VU | L/G/LGCIU/SYS1/NORM | 1GA | C09 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | LGCIU/BAT SPLY/SYS2 | 59GA | R33 |
| 121VU | LGCIU/BAT SPLY/SYS1 | 58GA | R32 |
| ** ON A/C ALL | |||
| 121VU | HYDRAULIC/LGCIU/SYS2 | 2GA | Q35 |
| 121VU | HYDRAULIC/LGCIU/SYS1/GRND SPLY | 52GA | Q34 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | LGCIU/BAT SPLY/SYS2 | 59GA | R32 |
| 121VU | LGCIU/BAT SPLY/SYS1 | 58GA | R31 |
Subtask 32-11-18-420-054-A ** ON A/C NOT FOR ALL
A. Preparation for Installation
(1) If the MLG side-stay is replaced, install the 98D32104013001 SPLINT ASSEMBLY - SIDE STAY (A) on the side-stay (6) with:
(3) Clean the component interface and/or the adjacent area with Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) .
(4) Do an inspection of the component interfaces and the adjacent area.
(5) Make sure that the parts retained from the removed component are clean and in the correct condition.
(6) Examine these components for corrosion, damage and wear:
(a) If you find corrosion, damage and wear, SRM 572613 for wear dimensions (or damage) and repair procedures.
(8) Lubricate these parts with Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) or Synthetic Oil base Grease-General Purpose Clay Thickened - (Material No.03GBB1) or Synthetic Oil base Grease-Landing Gear Wheel Bearing Lithium Thickened - (Material No.03GCB1) :
Subtask 32-11-18-420-050-C ** ON A/C NOT FOR ALL (1) If the MLG side-stay is replaced, install the 98D32104013001 SPLINT ASSEMBLY - SIDE STAY (A) on the side-stay (6) with:
- The cables to the wing surface
- The strap to the wing surface
- The center joint of the side-stay (6) located in the center hole of the 98D32104013001 SPLINT ASSEMBLY - SIDE STAY (A).
(3) Clean the component interface and/or the adjacent area with Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) .
(4) Do an inspection of the component interfaces and the adjacent area.
(5) Make sure that the parts retained from the removed component are clean and in the correct condition.
(6) Examine these components for corrosion, damage and wear:
- The pins (20) and (19)
- The bores of the MLG attachment lugs.
(a) If you find corrosion, damage and wear, SRM 572613 for wear dimensions (or damage) and repair procedures.
(8) Lubricate these parts with Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) or Synthetic Oil base Grease-General Purpose Clay Thickened - (Material No.03GBB1) or Synthetic Oil base Grease-Landing Gear Wheel Bearing Lithium Thickened - (Material No.03GCB1) :
- The pins (20) and (19)
- The bushes in the side-stay bracket
- The seal (32)
- The bores of the MLG attachment lugs.
NOTE: For lubricant grease specification and lubrication requirements, refer to (Ref. AMM D/O 12-22-00-00).
B. Installation of the MLG Side-Stay
(a) Remove the bolt (13), the tab washer (14), the end caps (7) and (15), the pin (16) and the washers (28).
(2) Install the lower cardan (8) in the MLG attachment lugs.
(3) Use Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) to clean the threads of the lower cardan (8).
(4) Apply Non Hardening Jointing Putty-High Temp. Area - Structure (Material No.06LDG2) to the threads of the lower cardan (8).
(5) Install the washer (9) and the nut (10). Tighten the nut (10) with your hand.
(6) Torque the nut (10) as follows:
(a) Use the 460005834 TUBE SPANNER and TORQUE the nut (10) to between 27.1 and 24.4 m.daN (199.85 and 179.94 lbf.ft )
.
(b) Loosen the nut (10).
(c) Do steps (a) and (b) two more times.
(d) Use the 460005834 TUBE SPANNER and TORQUE the nut (10) to between 20.3 and 16.2 m.daN (149.71 and 119.47 lbf.ft )
.
(7) Use the GAGE - FEELER to measure dimensions Y and Z as follows:
(a) For in-service components:
1 Remove the nut (10), the washer (9) and the lower cardan (8).
2 Measure dimensions T and V:
CMM 321133 and/or the lower cardan sub-assembly CMM 321126 .
(d) If the total clearance measured in steps (a) and (b) is in the limit:
1 Remove the nut (10), the washer (9) and the lower cardan (8).
(8) Install the new AIPC 32-11-05-02-140 SEAL (32) in the bush (33).
(9) Lift the side-stay assembly (6) into position with the hoist and install the upper cardan (5) in the side-stay bracket.
(10) Use Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) to clean the threads of the upper cardan (5).
(11) Apply Non Hardening Jointing Putty-High Temp. Area - Structure (Material No.06LDG2) to the threads of the upper cardan (5).
(12) Install the washer (1) and the nut (2). Tighten the nut (2) with your hand.
(13) Loosen the strap (but not fully) on the 98D32104013001 SPLINT ASSEMBLY - SIDE STAY (A).
(14) Install the lower cardan (8) in the MLG attachment lugs.
(15) Use Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) to clean the threads of the lower cardan (8).
(16) Apply Non Hardening Jointing Putty-High Temp. Area - Structure (Material No.06LDG2) to the threads of the lower cardan (8).
(17) Install the washer (9) and the nut (10). Tighten the nut (10) with your hand.
(18) Put the lower cardan sub-assembly and the washers (28) in position between the lugs of the lower side-stay assembly (6).
(19) Install the pin (16).
(20) Put the end caps (7) and (15) in position. Make sure that the lugs of the pin (16) engage in the cut-outs of the end caps (7) and (15).
(21) Put the tab washer (14) on the bolt (13) and install the bolt (13).
(22) Use the 460006442 SPANNER - HOLDING to hold the end cap (7) and TORQUE the bolt (13) to between 1.15 and 0.95 m.daN (101.77 and 84.07 lbf.in )
.
(23) Make sure that the assembled joint is free to move through its range.
(24) Lock the tab washer (14).
(25) Disconnect the cables from the hook.
(26) Disconnect the strap and remove the 98D32104013001 SPLINT ASSEMBLY - SIDE STAY (A).
(27) Torque the nut (2) as follows:
(a) Push the MLG as far as possible to the closed position. This will make sure that the upper cardan (5) is installed fully in the side-stay bracket.
(b) Use the 460005812 SPANNER - TUBE or the 460007271 SPANNER-TUBE and TORQUE the nut (2) to between 27.1 and 24.4 m.daN (199.85 and 179.94 lbf.ft )
.
(c) Loosen the nut (2).
(d) Do steps (a), (b) and (c) two more times.
(e) Use the 460005812 SPANNER - TUBE or the 460007271 SPANNER-TUBE and TORQUE the nut (2) to between 20.3 and 16.2 m.daN (149.71 and 119.47 lbf.ft )
.
(28) Torque the nut (10) as follows:
(a) Push the MLG as far as possible to the closed position. This will make sure that the lower cardan (8) is installed fully in the MLG leg assembly.
(b) Use the 460005834 TUBE SPANNER and TORQUE the nut (10) to between 27.1 and 24.4 m.daN (199.85 and 179.94 lbf.ft )
.
(c) Loosen the nut (10).
(d) Do steps (a), (b) and (c) two more times.
(e) Use the 460005834 TUBE SPANNER and TORQUE the nut (10) to between 20.3 and 16.2 m.daN (149.71 and 119.47 lbf.ft )
.
(29) Use the GAGE - FEELER to measure dimensions W and X as follows:
(a) For in-service components:
(33) Align the circlip (4) with the key slot of the lock washer (3) and the chamfered slot of the nut (2).
(34) Install the circlip (4) (in a counterclockwise direction) until the end of the circlip (4) engages in the key slot of the lock washer (3).
(35) Use Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) to clean the mating surfaces of:
(38) Release the lockstay and put it in position on the side-stay (6).
(39) Put the washers (17) between the attachment of the lockstay and the center joint lugs of the side-stay (6).
(40) Install the lockstay with:
.
(42) Safety the nut (26) with the new AIPC 32-11-18-01-080 COTTER PIN (25).
(43) Put the washers (21) between the lockspring link and the lockstay attachment lug.
(44) Install the pin (20), with the head of the pin aft, the washer (22) and the nut (24).
(45) TORQUE the nut (24) to between 0.508 and 0.34 m.daN (44.96 and 30.09 lbf.in )
.
(46) Safety the nut (24) with the new AIPC 32-11-18-01-030 COTTER PIN (23).
(47) Remove the CAP - BLANKING from the electrical dressings and the proximity switches.
(48) Install the lockstay actuating cylinder (Ref. AMM TASK 32-11-21-400-001).
(49) Install the lock springs (Ref. AMM TASK 32-11-19-400-001).
(50) Do the dimensional check of the proximity sensors on the side stay (Ref. AMM TASK 32-31-73-200-001).
(50) Do the detailed dimensional check of the MLG lockstay assembly (Ref. AMM TASK 32-11-00-220-003).
(51) Apply Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) to:
(52) Lubricate the side-stay (6) through the greasers (Ref. AMM TASK 12-22-32-640-001).
Subtask 32-11-18-420-054-C ** ON A/C NOT FOR ALL WARNING:
BE CAREFUL WHEN YOU REMOVE OR INSTALL THE MLG SIDE-STAY. IT WEIGHS 62.5kg (137.5lb).
WARNING:
USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
(1) Disengage the lower cardan (8) from the lower side-stay (6): (a) Remove the bolt (13), the tab washer (14), the end caps (7) and (15), the pin (16) and the washers (28).
(2) Install the lower cardan (8) in the MLG attachment lugs.
(3) Use Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) to clean the threads of the lower cardan (8).
(4) Apply Non Hardening Jointing Putty-High Temp. Area - Structure (Material No.06LDG2) to the threads of the lower cardan (8).
(5) Install the washer (9) and the nut (10). Tighten the nut (10) with your hand.
(6) Torque the nut (10) as follows:
(a) Use the 460005834 TUBE SPANNER and TORQUE the nut (10) to between 27.1 and 24.4 m.daN (199.85 and 179.94 lbf.ft )
. (b) Loosen the nut (10).
(c) Do steps (a) and (b) two more times.
(d) Use the 460005834 TUBE SPANNER and TORQUE the nut (10) to between 20.3 and 16.2 m.daN (149.71 and 119.47 lbf.ft )
. (7) Use the GAGE - FEELER to measure dimensions Y and Z as follows:
(a) For in-service components:
- The total clearance must be between 0.043 mm (0.0017 in.) and 0.5 mm (0.0197 in.).
- The total clearance must be between 0.043 mm (0.0017 in.) and 0.143 mm (0.0056 in.).
1 Remove the nut (10), the washer (9) and the lower cardan (8).
2 Measure dimensions T and V:
- Dimension T must be between 137.917 mm (5.4298 in.) and 137.957 mm (5.4314 in.)
- Dimension V must be between 138.0 mm (5.4331 in.) and 138.06 mm (5.4354 in.).
(d) If the total clearance measured in steps (a) and (b) is in the limit:
1 Remove the nut (10), the washer (9) and the lower cardan (8).
(8) Install the new AIPC 32-11-05-02-140 SEAL (32) in the bush (33).
(9) Lift the side-stay assembly (6) into position with the hoist and install the upper cardan (5) in the side-stay bracket.
(10) Use Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) to clean the threads of the upper cardan (5).
(11) Apply Non Hardening Jointing Putty-High Temp. Area - Structure (Material No.06LDG2) to the threads of the upper cardan (5).
(12) Install the washer (1) and the nut (2). Tighten the nut (2) with your hand.
(13) Loosen the strap (but not fully) on the 98D32104013001 SPLINT ASSEMBLY - SIDE STAY (A).
(14) Install the lower cardan (8) in the MLG attachment lugs.
(15) Use Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) to clean the threads of the lower cardan (8).
(16) Apply Non Hardening Jointing Putty-High Temp. Area - Structure (Material No.06LDG2) to the threads of the lower cardan (8).
(17) Install the washer (9) and the nut (10). Tighten the nut (10) with your hand.
(18) Put the lower cardan sub-assembly and the washers (28) in position between the lugs of the lower side-stay assembly (6).
(19) Install the pin (16).
(20) Put the end caps (7) and (15) in position. Make sure that the lugs of the pin (16) engage in the cut-outs of the end caps (7) and (15).
(21) Put the tab washer (14) on the bolt (13) and install the bolt (13).
(22) Use the 460006442 SPANNER - HOLDING to hold the end cap (7) and TORQUE the bolt (13) to between 1.15 and 0.95 m.daN (101.77 and 84.07 lbf.in )
. (23) Make sure that the assembled joint is free to move through its range.
(24) Lock the tab washer (14).
(25) Disconnect the cables from the hook.
(26) Disconnect the strap and remove the 98D32104013001 SPLINT ASSEMBLY - SIDE STAY (A).
(27) Torque the nut (2) as follows:
(a) Push the MLG as far as possible to the closed position. This will make sure that the upper cardan (5) is installed fully in the side-stay bracket.
(b) Use the 460005812 SPANNER - TUBE or the 460007271 SPANNER-TUBE and TORQUE the nut (2) to between 27.1 and 24.4 m.daN (199.85 and 179.94 lbf.ft )
. (c) Loosen the nut (2).
(d) Do steps (a), (b) and (c) two more times.
(e) Use the 460005812 SPANNER - TUBE or the 460007271 SPANNER-TUBE and TORQUE the nut (2) to between 20.3 and 16.2 m.daN (149.71 and 119.47 lbf.ft )
. (28) Torque the nut (10) as follows:
(a) Push the MLG as far as possible to the closed position. This will make sure that the lower cardan (8) is installed fully in the MLG leg assembly.
(b) Use the 460005834 TUBE SPANNER and TORQUE the nut (10) to between 27.1 and 24.4 m.daN (199.85 and 179.94 lbf.ft )
. (c) Loosen the nut (10).
(d) Do steps (a), (b) and (c) two more times.
(e) Use the 460005834 TUBE SPANNER and TORQUE the nut (10) to between 20.3 and 16.2 m.daN (149.71 and 119.47 lbf.ft )
. (29) Use the GAGE - FEELER to measure dimensions W and X as follows:
(a) For in-service components:
- The total clearance must be between 0.05 mm (0.0020 in.) and 0.5 mm (0.0197 in.).
- The total clearance must be between 0.05 mm (0.0020 in.) and 0.2 mm (0.0079 in.).
- The upper cardan (5), the lock washer (3) and the nut (2).
- The upper cardan (5), the lock washer (3) and the nut (2).
(33) Align the circlip (4) with the key slot of the lock washer (3) and the chamfered slot of the nut (2).
(34) Install the circlip (4) (in a counterclockwise direction) until the end of the circlip (4) engages in the key slot of the lock washer (3).
(35) Use Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) to clean the mating surfaces of:
- The lower cardan (8), the lock washer (11) and the nut (10).
- The lower cardan (8), the lock washer (11) and the nut (10).
(38) Release the lockstay and put it in position on the side-stay (6).
(39) Put the washers (17) between the attachment of the lockstay and the center joint lugs of the side-stay (6).
(40) Install the lockstay with:
- The pin (19), with the head of the pin aft
- The washers (18) and (27)
- The nut (26).
. (42) Safety the nut (26) with the new AIPC 32-11-18-01-080 COTTER PIN (25).
(43) Put the washers (21) between the lockspring link and the lockstay attachment lug.
(44) Install the pin (20), with the head of the pin aft, the washer (22) and the nut (24).
(45) TORQUE the nut (24) to between 0.508 and 0.34 m.daN (44.96 and 30.09 lbf.in )
. (46) Safety the nut (24) with the new AIPC 32-11-18-01-030 COTTER PIN (23).
(47) Remove the CAP - BLANKING from the electrical dressings and the proximity switches.
(48) Install the lockstay actuating cylinder (Ref. AMM TASK 32-11-21-400-001).
(49) Install the lock springs (Ref. AMM TASK 32-11-19-400-001).
(50) Do the dimensional check of the proximity sensors on the side stay (Ref. AMM TASK 32-31-73-200-001).
(50) Do the detailed dimensional check of the MLG lockstay assembly (Ref. AMM TASK 32-11-00-220-003).
(51) Apply Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) to:
- The ends of the upper cardan (5) and the lower cardan (8)
- The ends of the pins (19) and (20)
- The nuts (2), (10), (24) and (26)
- The washers (1), (9), (18), (22) and (27)
- The locking washers (3) and (11).
(52) Lubricate the side-stay (6) through the greasers (Ref. AMM TASK 12-22-32-640-001).
C. Preparation for Installation
(1) If the MLG side-stay is replaced, install the 98D32104013004 SPLINT ASSEMBLY - SIDE STAY on the side-stay (6) with:
(3) Clean the component interface and/or the adjacent area with Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) .
(4) Do an inspection of the component interfaces and the adjacent area.
(5) Make sure that the parts retained from the removed component are clean and in the correct condition.
(6) Examine these components for corrosion, damage and wear:
(a) If you find corrosion, damage and wear, SRM 572613 for wear dimensions (or damage) and repair procedures.
(8) Lubricate these parts with Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) or Synthetic Oil base Grease-General Purpose Clay Thickened - (Material No.03GBB1) or Synthetic Oil base Grease-Landing Gear Wheel Bearing Lithium Thickened - (Material No.03GCB1) :
Subtask 32-11-18-420-050-I ** ON A/C NOT FOR ALL (1) If the MLG side-stay is replaced, install the 98D32104013004 SPLINT ASSEMBLY - SIDE STAY on the side-stay (6) with:
- The cables to the wing surface
- The strap to the wing surface
- The center joint of the side-stay (6) located in the center hole of the 98D32104013004 SPLINT ASSEMBLY - SIDE STAY.
(3) Clean the component interface and/or the adjacent area with Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) .
(4) Do an inspection of the component interfaces and the adjacent area.
(5) Make sure that the parts retained from the removed component are clean and in the correct condition.
(6) Examine these components for corrosion, damage and wear:
- The pins (21) and (22)
- The bores of the MLG attachment lugs.
(a) If you find corrosion, damage and wear, SRM 572613 for wear dimensions (or damage) and repair procedures.
(8) Lubricate these parts with Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) or Synthetic Oil base Grease-General Purpose Clay Thickened - (Material No.03GBB1) or Synthetic Oil base Grease-Landing Gear Wheel Bearing Lithium Thickened - (Material No.03GCB1) :
- The pins (21) and (22)
- The bushes in the side-stay bracket
- The seal (32)
- The bores of the MLG attachment lugs.
NOTE: For lubricant grease specification and lubrication requirements, refer to (Ref. AMM D/O 12-22-00-00).
D. Installation of the MLG Side-Stay
(a) Remove and discard the nut (12).
(b) Remove the washer (11), the bolt (7), the end caps (8) and (10), the pin (9) and the washers (30).
(2) Install the lower cardan (14) in the MLG attachment lugs.
(3) Use Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) to clean the threads of the lower cardan (14).
(4) Apply Non Hardening Jointing Putty-High Temp. Area - Structure (Material No.06LDG2) to the threads of the lower cardan (14).
(5) Install the nut (15) and tighten with your hand.
(6) Torque the nut (15) as follows:
(a) Use the 460007272 SPANNER-TUBE and TORQUE the nut (15) to between 42 and 38 m.daN (309.73 and 280.24 lbf.ft )
.
(b) Loosen the nut (15).
(c) Do steps (a) and (b) two more times.
(d) Use the 460007272 SPANNER-TUBE and TORQUE the nut (15) to between 17.01 and 15.39 m.daN (125.44 and 113.50 lbf.ft )
.
(7) Use the GAGE - FEELER to measure dimensions Y and Z as follows:
(a) For the in-service components:
1 Remove the nut (15) and the lower cardan (14).
2 Measure dimensions T and V:
CMM 321212 and/or the lower cardan sub-assembly CMM 321214 , as necessary.
(d) If the total clearance measured in steps (a) and (b) is in the limit:
1 Remove the nut (15) and the lower cardan (14).
(8) Install the new AIPC 32-11-05-06-145 SEAL (32) in the bush (33).
(9) Lift the side-stay (6) into position with the hoist and install the upper cardan (5) in the side-stay bracket.
(10) Use Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) to clean the threads of the upper cardan (5).
(11) Apply Non Hardening Jointing Putty-High Temp. Area - Structure (Material No.06LDG2) to the threads of the upper cardan (5).
(12) Install the washer (1) and the nut (2). Tighten the nut (2) with your hand.
(13) Loosen the strap (but not fully) on the 98D32104013004 SPLINT ASSEMBLY - SIDE STAY.
(14) Install the lower cardan (14) in the MLG attachment lugs.
(15) Use Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) to clean the threads of the lower cardan (14).
(16) Apply Non Hardening Jointing Putty-High Temp. Area - Structure (Material No.06LDG2) to the threads of the lower cardan (14).
(17) Install the nut (15) and tighten with your hand.
(18) Put the lower cardan sub-assembly and the washers (30) in position between the lugs of the lower side-stay (6).
(19) Install the pin (9).
(20) Install the end caps (8) and (10).
(21) Install the bolt (7), the washer (11) and the new AIPC 32-11-18-02-280 NUT (12).
(22) TORQUE the nut (12) to between 3.0 and 2.5 m.daN (22.12 and 18.44 lbf.ft )
.
(23) Safety the nut (12) with the new AIPC 32-11-18-02-270 COTTER PIN (13).
(24) Apply Polysulfide Sealant-General Purpose Interfay Landing Gear (Material No.06AAC5) to the head of the bolt (7) and the nut (12).
(25) Release the lockstay from the side-stay (6) and extend the lockstay actuator to hold the lockstay in the open position.
(26) Disconnect the cables from the hook.
(27) Disconnect the strap and remove the 98D32104013004 SPLINT ASSEMBLY - SIDE STAY.
(28) Torque the nut (2) as follows:
(a) Push the MLG as far as possible to the closed position.
.
(c) Loosen the nut (2).
(d) Do steps (a), (b) and (c) two more times.
(e) Use the 460005812 SPANNER - TUBE or the 460007271 SPANNER-TUBE and TORQUE the nut (2) to between 17.01 and 15.39 m.daN (125.44 and 113.50 lbf.ft )
.
(29) Torque the nut (15) as follows:
(a) Push the MLG as far as possible to the closed position.
.
(c) Loosen the nut (15).
(d) Do steps (a), (b) and (c) two more times.
(e) Use the 460007272 SPANNER-TUBE and TORQUE the nut (15) to between 17.01 and 15.39 m.daN (125.44 and 113.50 lbf.ft )
.
(30) Use the GAGE - FEELER to measure dimensions W and X as follows:
(a) For the in-service components:
(33) Align the key slot of the lock washer (3) with the chamfered slot on the nut (2). If necessary, use the 460005812 SPANNER - TUBE or the 460007271 SPANNER-TUBE and TORQUE the nut (2) to between 36.00 and 15.39 m.daN (265.49 and 113.50 lbf.ft )
.
(34) Install the lock washer (3). Make sure that the space between the lock washer (3) and the nut (2) is full of Non Hardening Jointing Putty-High Temp. Area - Structure (Material No.06LDG2) .
(35) Align the circlip (4) with the key slot of the lock washer (3) and the chamfered slot of the nut (2).
(36) Install the circlip (4) (in a counterclockwise direction) until the end of the circlip (4) engages in the key slot of the lock washer (3).
(37) Use Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) to clean the mating surfaces of:
(39) Align the key slot of the lock washer (16) with the chamfered slot on the nut (15) and install the lock washer (16). Make sure that the space between the lock washer (16) and the nut (15) is full of Non Hardening Jointing Putty-High Temp. Area - Structure (Material No.06LDG2) .
(40) Install the washers (17) and the bolts (18). TORQUE the bolts (18) to between 1.1 and 0.9 m.daN (97.35 and 79.65 lbf.in )
.
(41) Safety the bolts (18) with14QFB1 Wire-Locking Dia: 0.8 mm CRES Nickel Alloy - .
(42) Release the lockstay and put it in position on the side-stay (6).
(43) Put the washers (19) between the attachment of the lockstay and the center joint lugs of the side-stay (6).
(44) Install the lockstay with:
.
(46) Safety the nut (28) with the new AIPC 32-11-18-01-080 COTTER PIN (27).
(47) Put the washers (23) between the lockspring link and the lockstay attachment lug.
(48) Install the pin (22), with the head of the pin aft, the washer (24) and the nut (26).
(49) TORQUE the nut (26) to between 0.95 and 0.8 m.daN (84.07 and 70.80 lbf.in )
.
(50) Safety the nut (26) with the new AIPC 32-11-18-01-030 COTTER PIN (25).
(50) Remove the CAP-BLANKING from each electrical connector and receptacle.
(51) Install the lockstay actuating cylinder (Ref. AMM TASK 32-11-21-400-001).
(52) Install the lock springs (Ref. AMM TASK 32-11-19-400-001).
(53) Do the dimensional check of the proximity sensors on the side-stay (6) (Ref. AMM TASK 32-31-73-200-001).
(54) Do the detailed dimensional check of the MLG lockstay assembly (Ref. AMM TASK 32-11-00-220-003).
(55) Apply Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) to:
(56) Lubricate the side-stay (6) through the greasers (Ref. AMM TASK 12-22-32-640-001).
Subtask 32-11-18-420-054-F ** ON A/C NOT FOR ALL WARNING:
BE CAREFUL WHEN YOU REMOVE OR INSTALL THE MLG SIDE-STAY. IT WEIGHS 62.5kg (137.5lb).
WARNING:
USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
WARNING:
USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
(1) Disengage the lower cardan (14) from the lower side-stay (6) as follows: (a) Remove and discard the nut (12).
(b) Remove the washer (11), the bolt (7), the end caps (8) and (10), the pin (9) and the washers (30).
(2) Install the lower cardan (14) in the MLG attachment lugs.
(3) Use Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) to clean the threads of the lower cardan (14).
(4) Apply Non Hardening Jointing Putty-High Temp. Area - Structure (Material No.06LDG2) to the threads of the lower cardan (14).
(5) Install the nut (15) and tighten with your hand.
(6) Torque the nut (15) as follows:
(a) Use the 460007272 SPANNER-TUBE and TORQUE the nut (15) to between 42 and 38 m.daN (309.73 and 280.24 lbf.ft )
. (b) Loosen the nut (15).
(c) Do steps (a) and (b) two more times.
(d) Use the 460007272 SPANNER-TUBE and TORQUE the nut (15) to between 17.01 and 15.39 m.daN (125.44 and 113.50 lbf.ft )
. (7) Use the GAGE - FEELER to measure dimensions Y and Z as follows:
(a) For the in-service components:
- Make sure that the total clearance is between 0.043 mm (0.0017 in.) and 0.5 mm (0.0197 in.).
- Make sure that the total clearance is between 0.043 mm (0.0017 in.) and 0.143 mm (0.0056 in.).
1 Remove the nut (15) and the lower cardan (14).
2 Measure dimensions T and V:
- Make sure that dimension T is between 137.917 mm (5.4298 in.) and 137.957 mm (5.4314 in.)
- Make sure that dimension V is between 169.95 mm (6.6909 in.) and 170.05 mm (6.6949 in.).
(d) If the total clearance measured in steps (a) and (b) is in the limit:
1 Remove the nut (15) and the lower cardan (14).
(8) Install the new AIPC 32-11-05-06-145 SEAL (32) in the bush (33).
(9) Lift the side-stay (6) into position with the hoist and install the upper cardan (5) in the side-stay bracket.
(10) Use Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) to clean the threads of the upper cardan (5).
(11) Apply Non Hardening Jointing Putty-High Temp. Area - Structure (Material No.06LDG2) to the threads of the upper cardan (5).
(12) Install the washer (1) and the nut (2). Tighten the nut (2) with your hand.
(13) Loosen the strap (but not fully) on the 98D32104013004 SPLINT ASSEMBLY - SIDE STAY.
(14) Install the lower cardan (14) in the MLG attachment lugs.
(15) Use Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) to clean the threads of the lower cardan (14).
(16) Apply Non Hardening Jointing Putty-High Temp. Area - Structure (Material No.06LDG2) to the threads of the lower cardan (14).
(17) Install the nut (15) and tighten with your hand.
(18) Put the lower cardan sub-assembly and the washers (30) in position between the lugs of the lower side-stay (6).
(19) Install the pin (9).
(20) Install the end caps (8) and (10).
(21) Install the bolt (7), the washer (11) and the new AIPC 32-11-18-02-280 NUT (12).
(22) TORQUE the nut (12) to between 3.0 and 2.5 m.daN (22.12 and 18.44 lbf.ft )
. (23) Safety the nut (12) with the new AIPC 32-11-18-02-270 COTTER PIN (13).
(24) Apply Polysulfide Sealant-General Purpose Interfay Landing Gear (Material No.06AAC5) to the head of the bolt (7) and the nut (12).
(25) Release the lockstay from the side-stay (6) and extend the lockstay actuator to hold the lockstay in the open position.
(26) Disconnect the cables from the hook.
(27) Disconnect the strap and remove the 98D32104013004 SPLINT ASSEMBLY - SIDE STAY.
(28) Torque the nut (2) as follows:
(a) Push the MLG as far as possible to the closed position.
NOTE: This will make sure that the upper cardan (5) is installed fully in the side-stay bracket.
(b) Use the 460005812 SPANNER - TUBE or the 460007271 SPANNER-TUBE and TORQUE the nut (2) to between 42 and 38 m.daN (309.73 and 280.24 lbf.ft )
. (c) Loosen the nut (2).
(d) Do steps (a), (b) and (c) two more times.
(e) Use the 460005812 SPANNER - TUBE or the 460007271 SPANNER-TUBE and TORQUE the nut (2) to between 17.01 and 15.39 m.daN (125.44 and 113.50 lbf.ft )
. (29) Torque the nut (15) as follows:
(a) Push the MLG as far as possible to the closed position.
NOTE: This will make sure that the lower cardan (14) is installed fully in the MLG leg assembly.
(b) Use the 460007272 SPANNER-TUBE and TORQUE the nut (15) to between 42 and 38 m.daN (309.73 and 280.24 lbf.ft )
. (c) Loosen the nut (15).
(d) Do steps (a), (b) and (c) two more times.
(e) Use the 460007272 SPANNER-TUBE and TORQUE the nut (15) to between 17.01 and 15.39 m.daN (125.44 and 113.50 lbf.ft )
. (30) Use the GAGE - FEELER to measure dimensions W and X as follows:
(a) For the in-service components:
- Make sure that the total clearance is between 0.05 mm (0.0020 in.) and 0.5 mm (0.0197 in.).
- Make sure that the total clearance is between 0.05 mm (0.0020 in.) and 0.2 mm (0.0079 in.).
- The upper cardan (5), the lock washer (3) and the nut (2).
(33) Align the key slot of the lock washer (3) with the chamfered slot on the nut (2). If necessary, use the 460005812 SPANNER - TUBE or the 460007271 SPANNER-TUBE and TORQUE the nut (2) to between 36.00 and 15.39 m.daN (265.49 and 113.50 lbf.ft )
. (34) Install the lock washer (3). Make sure that the space between the lock washer (3) and the nut (2) is full of Non Hardening Jointing Putty-High Temp. Area - Structure (Material No.06LDG2) .
(35) Align the circlip (4) with the key slot of the lock washer (3) and the chamfered slot of the nut (2).
(36) Install the circlip (4) (in a counterclockwise direction) until the end of the circlip (4) engages in the key slot of the lock washer (3).
(37) Use Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) to clean the mating surfaces of:
- The lower cardan (14), the lock washer (16) and the nut (15).
(39) Align the key slot of the lock washer (16) with the chamfered slot on the nut (15) and install the lock washer (16). Make sure that the space between the lock washer (16) and the nut (15) is full of Non Hardening Jointing Putty-High Temp. Area - Structure (Material No.06LDG2) .
(40) Install the washers (17) and the bolts (18). TORQUE the bolts (18) to between 1.1 and 0.9 m.daN (97.35 and 79.65 lbf.in )
. (41) Safety the bolts (18) with
(42) Release the lockstay and put it in position on the side-stay (6).
(43) Put the washers (19) between the attachment of the lockstay and the center joint lugs of the side-stay (6).
(44) Install the lockstay with:
- The pin (21), with the head of the pin aft
- The washers (20) and (29)
- The nut (28).
. (46) Safety the nut (28) with the new AIPC 32-11-18-01-080 COTTER PIN (27).
(47) Put the washers (23) between the lockspring link and the lockstay attachment lug.
(48) Install the pin (22), with the head of the pin aft, the washer (24) and the nut (26).
(49) TORQUE the nut (26) to between 0.95 and 0.8 m.daN (84.07 and 70.80 lbf.in )
. (50) Safety the nut (26) with the new AIPC 32-11-18-01-030 COTTER PIN (25).
(50) Remove the CAP-BLANKING from each electrical connector and receptacle.
(51) Install the lockstay actuating cylinder (Ref. AMM TASK 32-11-21-400-001).
(52) Install the lock springs (Ref. AMM TASK 32-11-19-400-001).
(53) Do the dimensional check of the proximity sensors on the side-stay (6) (Ref. AMM TASK 32-31-73-200-001).
(54) Do the detailed dimensional check of the MLG lockstay assembly (Ref. AMM TASK 32-11-00-220-003).
(55) Apply Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) to:
- The ends of the upper cardan (5) and the lower cardan (14)
- The ends of the pins (21) and (22)
- The ends of the bolts (18)
- The nuts (2), (15), (26) and (28)
- The washers (1), (17), (20), (24) and (29)
- The lock washers (3) and (16).
(56) Lubricate the side-stay (6) through the greasers (Ref. AMM TASK 12-22-32-640-001).
E. Preparation for Installation
(1) If the MLG side-stay is replaced, install the 98D32104013001 SPLINT ASSEMBLY - SIDE STAY (A) on the side-stay (6) with:
(3) Clean the component interface and/or the adjacent area with Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) .
(4) Do an inspection of the component interfaces and the adjacent area.
(5) Make sure that the parts retained from the removed component are clean and in the correct condition.
(6) Examine these components for corrosion, damage and wear:
(a) If you find corrosion, damage and wear, SRM 572613 for wear dimensions (or damage) and repair procedures.
(8) Lubricate these parts with Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) or Synthetic Oil base Grease-General Purpose Clay Thickened - (Material No.03GBB1) or Synthetic Oil base Grease-Landing Gear Wheel Bearing Lithium Thickened - (Material No.03GCB1) :
Subtask 32-11-18-420-050-O ** ON A/C NOT FOR ALL (1) If the MLG side-stay is replaced, install the 98D32104013001 SPLINT ASSEMBLY - SIDE STAY (A) on the side-stay (6) with:
- The cables to the wing surface
- The strap to the wing surface
- The center joint of the side-stay (6) located in the center hole of the 98D32104013001 SPLINT ASSEMBLY - SIDE STAY (A).
(3) Clean the component interface and/or the adjacent area with Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) .
(4) Do an inspection of the component interfaces and the adjacent area.
(5) Make sure that the parts retained from the removed component are clean and in the correct condition.
(6) Examine these components for corrosion, damage and wear:
- The pins (22) and (23)
- The bores of the MLG attachment lugs.
(a) If you find corrosion, damage and wear, SRM 572613 for wear dimensions (or damage) and repair procedures.
(8) Lubricate these parts with Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) or Synthetic Oil base Grease-General Purpose Clay Thickened - (Material No.03GBB1) or Synthetic Oil base Grease-Landing Gear Wheel Bearing Lithium Thickened - (Material No.03GCB1) :
- The pins (22) and (23)
- The bushes in the side-stay bracket
- The seal (32)
- The bores of the MLG attachment lugs.
NOTE: For lubricant grease specification and lubrication requirements, refer to (Ref. AMM D/O 12-22-00-00).
F. Installation of the MLG Side-Stay
(a) Remove and discard the nut (8).
(b) Remove the washer (9) from the bolt (17).
(c) Remove the bolt (17).
(d) Remove the end caps (10) and (18).
(e) Use the 460006440 EXTRACTOR to remove the pin (19).
(f) Remove the lower cardan (12) from the lower side-stay (6).
(g) Remove the washers (11).
(2) Install the lower cardan (12) in the MLG attachment lugs.
(3) Use the Textile-Lint free Cotton - (Material No.14SBA1) made moist with the Non Aqueous Cleaner-General - - (Material No.08BAA9) to clean the threads of the lower cardan (12).
(4) Apply the Non Hardening Jointing Putty-High Temp. Area - Structure (Material No.06LDG2) to the threads of the lower cardan (12).
(5) Install the washer (13) and the nut (14). Tighten the nut (14) with your hand.
(6) Torque the nut (14) as follows:
(a) Use the 460005834 TUBE SPANNER and TORQUE the nut (14) to between 271 and 244 m.N (199.85 and 179.94 lbf.ft )
.
(b) Loosen the nut (14).
(c) Do steps (a) and (b) two more times.
(d) Use the 460005834 TUBE SPANNER and TORQUE the nut (14) to between 203 and 162 m.N (149.71 and 119.47 lbf.ft )
.
(7) Use the GAGE - FEELER to measure dimensions Y and Z as follows:
(a) For in-service components:
1 Remove the nut (14), the washer (13) and the lower cardan (12).
2 Measure dimensions T and V:
CMM 321133 and/or the lower cardan sub-assembly CMM 321126 , as necessary.
(d) If the total clearance measured in steps (a) and (b) is in the limit:
1 Re0move the nut (14), the washer (13) and the lower cardan (12).
(8) Install the new AIPC 32-11-05-02-140 SEAL (32) in the bush (33).
(9) Lift the side-stay assembly (6) into position with the hoist and install the upper cardan (5) in the side-stay bracket.
(10) Use the Textile-Lint free Cotton - (Material No.14SBA1) made moist with the Non Aqueous Cleaner-General - - (Material No.08BAA9) to clean the threads of the upper cardan (5).
(11) Apply the Non Hardening Jointing Putty-High Temp. Area - Structure (Material No.06LDG2) to the threads of the upper cardan (5).
(12) Install the washer (1) and the nut (2). Tighten the nut (2) with your hand.
(13) Loosen the strap (but not fully) on the 98D32104013001 SPLINT ASSEMBLY - SIDE STAY (A).
(14) Install the lower cardan (12) in the MLG attachment lugs.
(15) Use the Textile-Lint free Cotton - (Material No.14SBA1) made moist with the Non Aqueous Cleaner-General - - (Material No.08BAA9) to clean the threads of the lower cardan (12).
(16) Apply the Non Hardening Jointing Putty-High Temp. Area - Structure (Material No.06LDG2) to the threads of the lower cardan (12).
(17) Install the washer (13) and the nut (14). Tighten the nut (14) with your hand.
(18) Put the lower cardan sub-assembly and the washers (11) in position between the lugs of the lower side-stay assembly (6).
(19) Engage the lower cardan (12) from the lower side-stay (6) as follows:
(a) Install the pin (19).
(b) Install the end caps (10) and (18).
(c) Install the bolt (17), the washer (9) and the new AIPC 32-11-18-02-280 NUT (8).
(d) TORQUE the bolt (17) to between 30 and 25 m.N (22.12 and 18.44 lbf.ft )
.
(e) Make sure that the assembled joint is free to move through its range.
(f) Safety the bolt (17) and the nut (8) with the new AIPC 32-11-18-02-270 COTTER PIN (7).
(20) Disconnect the cables from the hook.
(21) Disconnect the strap and remove the 98D32104013001 SPLINT ASSEMBLY - SIDE STAY (A).
(22) Torque the nut (2) as follows:
(a) Push the MLG as far as possible to the closed position. This will make sure that the upper cardan (5) is installed fully in the side-stay bracket.
(b) Use the 460005812 SPANNER - TUBE or the 460007271 SPANNER-TUBE and TORQUE the nut (2) to between 271 and 244 m.N (199.85 and 179.94 lbf.ft )
.
(c) Loosen the nut (2).
(d) Do steps (a), (b) and (c) two more times.
(e) Use the 460005812 SPANNER - TUBE or the 460007271 SPANNER-TUBE and TORQUE the nut (2) to between 203 and 162 m.N (149.71 and 119.47 lbf.ft )
.
(23) Torque the nut (14) as follows:
(a) Push the MLG as far as possible to the closed position. This will make sure that the lower cardan (12) is installed fully in the MLG leg assembly.
(b) Use the 460005834 TUBE SPANNER and TORQUE the nut (14) to between 271 and 244 m.N (199.85 and 179.94 lbf.ft )
.
(c) Loosen the nut (14).
(d) Do steps (a), (b) and (c) two more times.
(e) Use the 460005834 TUBE SPANNER and TORQUE the nut (14) to between 203 and 162 m.N (149.71 and 119.47 lbf.ft )
.
(24) Use the GAGE - FEELER to measure dimensions W and X as follows:
(a) For in-service components:
(28) Install the lock washer (3). Make sure that the space between the lock washer (3) and the nut (2) is full of Non Hardening Jointing Putty-High Temp. Area - Structure (Material No.06LDG2) .
(29) Align the circlip (4) with the key slot of the lock washer (3) and the chamfered slot of the nut (2).
(30) Install the circlip (4) (in a counterclockwise direction) until the end of the circlip (4) engages in the key slot of the lock washer (3).
(31) Use the Textile-Lint free Cotton - (Material No.14SBA1) made moist with the Non Aqueous Cleaner-General - - (Material No.08BAA9) to clean the mating surfaces of:
(34) Release the lockstay and put it in position on the side-stay (6).
(35) Put the washers (20) between the attachment of the lockstay and the center joint lugs of the side-stay (6).
(36) Install the lockstay with:
.
(38) Safety the nut (28) with the new AIPC 32-11-18-01-080 COTTER PIN (29).
(39) Put the washers (24) between the lockspring link and the lockstay attachment lug.
(40) Install the pin (23), with the head of the pin aft, the washer (25) and the nut (26).
(41) TORQUE the nut (26) to between 9.5 and 8 m.N (84.07 and 70.80 lbf.in )
.
(42) Safety the nut (26) with the new AIPC 32-11-18-01-030 COTTER PIN (27).
(43) Remove the CAP - BLANKING from the electrical dressings and the proximity switches.
(44) Install the lockstay actuating cylinder (Ref. AMM TASK 32-11-21-400-001).
(45) Install the lock springs (Ref. AMM TASK 32-11-19-400-001).
(46) Do the dimensional check of the proximity sensors on the side stay (Ref. AMM TASK 32-31-73-200-001).
(47) Do the detailed dimensional check of the MLG lockstay assembly (Ref. AMM TASK 32-11-00-220-003).
(48) Apply the Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) to:
(49) Lubricate the side-stay (6) through the greasers (Ref. AMM TASK 12-22-32-640-001).
Subtask 32-11-18-410-051-B WARNING:
BE CAREFUL WHEN YOU REMOVE OR INSTALL THE MLG SIDE-STAY. IT WEIGHS 62.5kg (137.5lb).
WARNING:
USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
(1) Disengage the lower cardan (12) from the lower side-stay (6) as follows: (a) Remove and discard the nut (8).
(b) Remove the washer (9) from the bolt (17).
(c) Remove the bolt (17).
(d) Remove the end caps (10) and (18).
(e) Use the 460006440 EXTRACTOR to remove the pin (19).
(f) Remove the lower cardan (12) from the lower side-stay (6).
(g) Remove the washers (11).
(2) Install the lower cardan (12) in the MLG attachment lugs.
(3) Use the Textile-Lint free Cotton - (Material No.14SBA1) made moist with the Non Aqueous Cleaner-General - - (Material No.08BAA9) to clean the threads of the lower cardan (12).
(4) Apply the Non Hardening Jointing Putty-High Temp. Area - Structure (Material No.06LDG2) to the threads of the lower cardan (12).
(5) Install the washer (13) and the nut (14). Tighten the nut (14) with your hand.
(6) Torque the nut (14) as follows:
(a) Use the 460005834 TUBE SPANNER and TORQUE the nut (14) to between 271 and 244 m.N (199.85 and 179.94 lbf.ft )
. (b) Loosen the nut (14).
(c) Do steps (a) and (b) two more times.
(d) Use the 460005834 TUBE SPANNER and TORQUE the nut (14) to between 203 and 162 m.N (149.71 and 119.47 lbf.ft )
. (7) Use the GAGE - FEELER to measure dimensions Y and Z as follows:
(a) For in-service components:
- The total clearance must be between 0.043 mm (0.0017 in.) and 0.5 mm (0.0197 in.).
- The total clearance must be between 0.043 mm (0.0017 in.) and 0.143 mm (0.0056 in.).
1 Remove the nut (14), the washer (13) and the lower cardan (12).
2 Measure dimensions T and V:
- Dimension T must be between 137.917 mm (5.4298 in.) and 137.957 mm (5.4314 in.)
- Dimension V must be between 138.0 mm (5.4331 in.) and 138.06 mm (5.4354 in.).
(d) If the total clearance measured in steps (a) and (b) is in the limit:
1 Re0move the nut (14), the washer (13) and the lower cardan (12).
(8) Install the new AIPC 32-11-05-02-140 SEAL (32) in the bush (33).
(9) Lift the side-stay assembly (6) into position with the hoist and install the upper cardan (5) in the side-stay bracket.
(10) Use the Textile-Lint free Cotton - (Material No.14SBA1) made moist with the Non Aqueous Cleaner-General - - (Material No.08BAA9) to clean the threads of the upper cardan (5).
(11) Apply the Non Hardening Jointing Putty-High Temp. Area - Structure (Material No.06LDG2) to the threads of the upper cardan (5).
(12) Install the washer (1) and the nut (2). Tighten the nut (2) with your hand.
(13) Loosen the strap (but not fully) on the 98D32104013001 SPLINT ASSEMBLY - SIDE STAY (A).
(14) Install the lower cardan (12) in the MLG attachment lugs.
(15) Use the Textile-Lint free Cotton - (Material No.14SBA1) made moist with the Non Aqueous Cleaner-General - - (Material No.08BAA9) to clean the threads of the lower cardan (12).
(16) Apply the Non Hardening Jointing Putty-High Temp. Area - Structure (Material No.06LDG2) to the threads of the lower cardan (12).
(17) Install the washer (13) and the nut (14). Tighten the nut (14) with your hand.
(18) Put the lower cardan sub-assembly and the washers (11) in position between the lugs of the lower side-stay assembly (6).
(19) Engage the lower cardan (12) from the lower side-stay (6) as follows:
(a) Install the pin (19).
(b) Install the end caps (10) and (18).
(c) Install the bolt (17), the washer (9) and the new AIPC 32-11-18-02-280 NUT (8).
(d) TORQUE the bolt (17) to between 30 and 25 m.N (22.12 and 18.44 lbf.ft )
. (e) Make sure that the assembled joint is free to move through its range.
(f) Safety the bolt (17) and the nut (8) with the new AIPC 32-11-18-02-270 COTTER PIN (7).
(20) Disconnect the cables from the hook.
(21) Disconnect the strap and remove the 98D32104013001 SPLINT ASSEMBLY - SIDE STAY (A).
(22) Torque the nut (2) as follows:
(a) Push the MLG as far as possible to the closed position. This will make sure that the upper cardan (5) is installed fully in the side-stay bracket.
(b) Use the 460005812 SPANNER - TUBE or the 460007271 SPANNER-TUBE and TORQUE the nut (2) to between 271 and 244 m.N (199.85 and 179.94 lbf.ft )
. (c) Loosen the nut (2).
(d) Do steps (a), (b) and (c) two more times.
(e) Use the 460005812 SPANNER - TUBE or the 460007271 SPANNER-TUBE and TORQUE the nut (2) to between 203 and 162 m.N (149.71 and 119.47 lbf.ft )
. (23) Torque the nut (14) as follows:
(a) Push the MLG as far as possible to the closed position. This will make sure that the lower cardan (12) is installed fully in the MLG leg assembly.
(b) Use the 460005834 TUBE SPANNER and TORQUE the nut (14) to between 271 and 244 m.N (199.85 and 179.94 lbf.ft )
. (c) Loosen the nut (14).
(d) Do steps (a), (b) and (c) two more times.
(e) Use the 460005834 TUBE SPANNER and TORQUE the nut (14) to between 203 and 162 m.N (149.71 and 119.47 lbf.ft )
. (24) Use the GAGE - FEELER to measure dimensions W and X as follows:
(a) For in-service components:
- The total clearance must be between 0.05 mm (0.0020 in.) and 0.5 mm (0.0197 in.).
- The total clearance must be between 0.05 mm (0.0020 in.) and 0.2 mm (0.0079 in.).
- The upper cardan (5), the lock washer (3) and the nut (2).
- The upper cardan (5), the lock washer (3) and the nut (2).
(28) Install the lock washer (3). Make sure that the space between the lock washer (3) and the nut (2) is full of Non Hardening Jointing Putty-High Temp. Area - Structure (Material No.06LDG2) .
(29) Align the circlip (4) with the key slot of the lock washer (3) and the chamfered slot of the nut (2).
(30) Install the circlip (4) (in a counterclockwise direction) until the end of the circlip (4) engages in the key slot of the lock washer (3).
(31) Use the Textile-Lint free Cotton - (Material No.14SBA1) made moist with the Non Aqueous Cleaner-General - - (Material No.08BAA9) to clean the mating surfaces of:
- The lower cardan (12), the lock washer (15) and the nut (14).
- The lower cardan (12), the lock washer (15) and the nut (14).
(34) Release the lockstay and put it in position on the side-stay (6).
(35) Put the washers (20) between the attachment of the lockstay and the center joint lugs of the side-stay (6).
(36) Install the lockstay with:
- The pin (22), with the head of the pin aft
- The washers (21) and (30)
- The nut (28).
. (38) Safety the nut (28) with the new AIPC 32-11-18-01-080 COTTER PIN (29).
(39) Put the washers (24) between the lockspring link and the lockstay attachment lug.
(40) Install the pin (23), with the head of the pin aft, the washer (25) and the nut (26).
(41) TORQUE the nut (26) to between 9.5 and 8 m.N (84.07 and 70.80 lbf.in )
. (42) Safety the nut (26) with the new AIPC 32-11-18-01-030 COTTER PIN (27).
(43) Remove the CAP - BLANKING from the electrical dressings and the proximity switches.
(44) Install the lockstay actuating cylinder (Ref. AMM TASK 32-11-21-400-001).
(45) Install the lock springs (Ref. AMM TASK 32-11-19-400-001).
(46) Do the dimensional check of the proximity sensors on the side stay (Ref. AMM TASK 32-31-73-200-001).
(47) Do the detailed dimensional check of the MLG lockstay assembly (Ref. AMM TASK 32-11-00-220-003).
(48) Apply the Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) to:
- The ends of the upper cardan (5) and the lower cardan (12)
- The ends of the pins (22) and (23)
- The nuts (2), (14), (26) and (28)
- The washers (1), (13), (21), (25) and (30)
- The lock washers (3) and (15).
(49) Lubricate the side-stay (6) through the greasers (Ref. AMM TASK 12-22-32-640-001).
G. Close Access
(a) Put the cover plates (41) and (42) in position and install the bridge plates (43) and (44) and the nuts (45) and (46).
(b) Torque the nuts (45) and (46) as follows:
1 TORQUE the nuts (45) and (46) to between 5 and 3 m.N (44.25 and 26.55 lbf.in )
.
2 If necessary, loosen the nuts (45) and (46) until you can align the holes for the cotter pins (47) and (48).
3 To make sure that the nuts (45) and (46) are sufficiently tight:
(d) Safety the nut (46) with the new AIPC 57-51-05-67-010 COTTER PIN (48) or AIPC 57-51-85-67-010 COTTER PIN (48).
(2) Make sure that the work area is clean and clear of tools and other items.
(3) Remove the access platform(s).
Subtask 32-11-18-865-052-A WARNING:
USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
(1) Install the cover plates (41) and (42) as follows:(a) Put the cover plates (41) and (42) in position and install the bridge plates (43) and (44) and the nuts (45) and (46).
(b) Torque the nuts (45) and (46) as follows:
1 TORQUE the nuts (45) and (46) to between 5 and 3 m.N (44.25 and 26.55 lbf.in )
.2 If necessary, loosen the nuts (45) and (46) until you can align the holes for the cotter pins (47) and (48).
3 To make sure that the nuts (45) and (46) are sufficiently tight:
- Use the 0.05 MM (0.0020 IN.) GAGE - FEELER and make sure that it does not go in the space between the nuts (45) and (46) and the bridge plates (43) and (44).
(d) Safety the nut (46) with the new AIPC 57-51-05-67-010 COTTER PIN (48) or AIPC 57-51-85-67-010 COTTER PIN (48).
(2) Make sure that the work area is clean and clear of tools and other items.
(3) Remove the access platform(s).
H. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
Subtask 32-11-18-860-052-A | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C ALL | |||
| 49VU | L/G/LGCIU/SYS1/NORM | 1GA | C09 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | LGCIU/BAT SPLY/SYS2 | 59GA | R33 |
| 121VU | LGCIU/BAT SPLY/SYS1 | 58GA | R32 |
| ** ON A/C ALL | |||
| 121VU | HYDRAULIC/LGCIU/SYS2 | 2GA | Q35 |
| 121VU | HYDRAULIC/LGCIU/SYS1/GRND SPLY | 52GA | Q34 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | LGCIU/BAT SPLY/SYS2 | 59GA | R32 |
| 121VU | LGCIU/BAT SPLY/SYS1 | 58GA | R31 |
I. Aircraft Maintenance Configuration
(1) If you did not de-energize the aircraft electrical circuits, put the aircraft back to the ground configuration (Ref. AMM TASK 32-00-00-860-002) (Ref. AMM TASK 32-00-00-860-002).
(2) Connect the isolation coupling of the PTU (Ref. AMM TASK 29-23-00-860-002).
(3) Pressurize the applicable hydraulic reservoirs (Ref. AMM TASK 29-14-00-614-002) (Ref. AMM TASK 29-14-00-614-002).
Subtask 32-11-18-720-050-A (1) If you did not de-energize the aircraft electrical circuits, put the aircraft back to the ground configuration (Ref. AMM TASK 32-00-00-860-002) (Ref. AMM TASK 32-00-00-860-002).
(2) Connect the isolation coupling of the PTU (Ref. AMM TASK 29-23-00-860-002).
(3) Pressurize the applicable hydraulic reservoirs (Ref. AMM TASK 29-14-00-614-002) (Ref. AMM TASK 29-14-00-614-002).
J. Test
(1) Do a functional test of the Normal Extension and Retraction of the L/G (Ref. AMM TASK 32-31-00-720-002).
(2) Do a functional test of the Free-Fall Extension system (Ref. AMM TASK 32-33-00-720-001).
Subtask 32-11-18-790-050-A (1) Do a functional test of the Normal Extension and Retraction of the L/G (Ref. AMM TASK 32-31-00-720-002).
(2) Do a functional test of the Free-Fall Extension system (Ref. AMM TASK 32-33-00-720-001).
K. Check the Hydraulic System for Leaks
(1) Make sure that all the connections that you have moved are tightened, and that there are no hydraulic leaks.
5. Close-up(1) Make sure that all the connections that you have moved are tightened, and that there are no hydraulic leaks.
Subtask 32-11-18-586-050-A Subtask 32-11-18-942-051-A
B. Removal of Equipment
(1) Remove the SAFETY BARRIER(S).
(2) Remove the WARNING NOTICE(S).
(3) Remove the ground support and maintenance equipment, the special and standard tools and all other items.
(1) Remove the SAFETY BARRIER(S).
(2) Remove the WARNING NOTICE(S).
(3) Remove the ground support and maintenance equipment, the special and standard tools and all other items.
MLG Side-Stay - Support Equipment