Inspection of the IDG Oil Charge and Scavenge Filter Elements
TASK 24-21-00-210-807-A
Inspection of the IDG Oil Charge and Scavenge Filter Elements
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Work Zones and Access Panels
C. Referenced Information
3. Job Set-up
Subtask 24-21-00-941-098-A ** ON A/C NOT FOR ALL
Subtask 24-21-00-020-089-A ** ON A/C NOT FOR ALL
Subtask 24-21-00-410-118-A ** ON A/C NOT FOR ALL
[Rev.10 from 2021]
2026.04.01 05:42:29 UTC
Inspection of the IDG Oil Charge and Scavenge Filter Elements
WARNING:
BE CAREFUL WHEN YOU DO WORK ON THE ENGINE AFTER SHUTDOWN. THE ENGINE CAN STAY HOT FOR A LONG TIME. IF YOU DO NOT OBEY THIS INSTRUCTION, INJURY CAN OCCUR.
1. Reason for the JobSelf explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | 1 | ACCESS PLATFORM 1M(3 FT) |
| No specific | 1 | LIGHT SOURCE - INSPECTION |
| No specific | 1 | MIRROR - INSPECTION |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 435 | FAN AND ACCESSORY GEARBOX |
| 445 | FAN AND ACCESSORY GEARBOX |
| FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1) | |
| 437AL, 438AR, 451AL, 452AR | |
| FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2) | |
| 447AL, 448AR, 461AL, 462AR | |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 12-32-24-281-001-B | Sampling of the Integrated Drive Generator (IDG) Oil for Analysis |
| TASK 24-21-00-612-804-A | Servicing of the Integrated Drive Generator (IDG) after Oil Chemical Contamination |
| TASK 24-21-00-612-804-A-01 | Servicing of the IDG after Oil Contamination and Extension of the Oil Filter Differential Pressure Indicator (DPI) |
| TASK 24-21-42-000-802-A | Removal of the IDG Fuel/Oil Heat-Exchanger |
| TASK 24-21-42-000-803-A | Removal of the IDG Oil/Oil Heat-Exchanger |
| TASK 24-21-42-400-802-A | Installation of the IDG Fuel/Oil Heat-Exchanger |
| TASK 24-21-42-400-803-A | Installation of the IDG Oil/Oil Heat-Exchanger |
| TASK 24-21-51-000-803-A | Removal of the Integrated Drive Generator - IDG 1(2) |
| TASK 24-21-51-000-804-A | Removal of the IDG Oil Charge and Scavenge Filter-Elements |
| TASK 24-21-51-400-803-A | Installation of the Integrated Drive Generator - IDG 1(2) |
| TASK 24-21-51-400-804-A | Installation of the IDG Oil Charge and Scavenge Filter Elements |
| TASK 24-21-55-000-802-A | Removal of the IDG Cooler Hoses |
| TASK 24-21-55-400-802-A | Installation of the Integrated Drive Generator (IDG) Cooler Hoses |
| TASK 71-00-00-860-833-A | Procedure to Prevent Engine Motoring |
| TASK 71-13-00-010-802-A | Opening of the Fan Cowl Doors |
| TASK 71-13-00-410-802-A | Closing of the Fan Cowl Doors |
| TASK 78-30-00-040-805-A | Deactivation of the Thrust Reverser System for Ground Maintenance |
| TASK 78-30-00-440-805-A | Reactivation of the Thrust Reverser System after Ground Maintenance |
| TASK 78-36-00-010-802-A | Opening of the Thrust Reverser Cowl-Doors |
| TASK 78-36-00-410-802-A | Closing of the Thrust Reverser Cowl-Doors |
| TSM 24-21-00-810-815 | The Differential Pressure Indicator (DPI) of the IDG1 Oil Filter is Extended - Alternate Procedure |
| TSM 24-21-00-810-816 | The Differential Pressure Indicator (DPI) of the IDG2 Oil Filter is Extended - Alternate Procedure |
Subtask 24-21-00-941-098-A ** ON A/C NOT FOR ALL
A. Safety Precautions
(1) Do the procedure to prevent engine motoring
(Ref. AMM TASK 71-00-00-860-833).
Subtask 24-21-00-010-122-A ** ON A/C NOT FOR ALL (1) Do the procedure to prevent engine motoring
(Ref. AMM TASK 71-00-00-860-833).
B. Get Access
(1) Open the fan cowl doors (Ref. AMM TASK 71-13-00-010-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
437AL 438AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
447AL 448AR
Subtask 24-21-00-040-066-A ** ON A/C NOT FOR ALL (1) Open the fan cowl doors (Ref. AMM TASK 71-13-00-010-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
437AL 438AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
447AL 448AR
C. Deactivation of the Thrust Reverser System for Ground Maintenance
Subtask 24-21-00-010-123-A ** ON A/C NOT FOR ALL WARNING:
YOU MUST DEACTIVATE THE THRUST REVERSER BEFORE YOU DO WORK ON OR AROUND IT. IF YOU DO NOT, THE THRUST REVERSER CAN OPERATE ACCIDENTALLY AND CAUSE AN INJURY AND/OR DAMAGE.
(1) Do the deactivation of the thrust reverser system for ground maintenance (Ref. AMM TASK 78-30-00-040-805). D. Get Access
(1) Open the thrust-reverser cowl-doors (Ref. AMM TASK 78-36-00-010-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
451AL 452AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
461AL 462AR
(2) Put an ACCESS PLATFORM 1M(3 FT) in position.
4. Procedure(1) Open the thrust-reverser cowl-doors (Ref. AMM TASK 78-36-00-010-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
451AL 452AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
461AL 462AR
(2) Put an ACCESS PLATFORM 1M(3 FT) in position.
Subtask 24-21-00-020-089-A ** ON A/C NOT FOR ALL
A. Removal of the IDG Oil Filter Elements
(1) Remove the IDG oil charge and scavenge filter elements (Ref. AMM TASK 24-21-51-000-804).
Subtask 24-21-00-210-106-A ** ON A/C NOT FOR ALL (1) Remove the IDG oil charge and scavenge filter elements (Ref. AMM TASK 24-21-51-000-804).
B. Visual Inspection of the IDG Oil Filter Elements
(2) If you smell fuel from the filter element or the filter cap, do the servicing of the IDG after oil chemical contamination (Ref. AMM TASK 24-21-00-612-804).
(3) If you think that the condition of the oil in the filter element or on the filter cover is not correct, do a sampling of the IDG oil for analysis (Ref. AMM TASK 12-32-24-281-001).
(4) If the filter element, the filter cap and the filter cavity do not show signs bright metal particles or larger, non-metallic, black colored, fiber-like pieces:
(5) If there are bright metal particles on the filter element, and:
(a) The filter element and/or the O-ring(s) is (are) damaged (there is a risk of particles in the external circuit):
1 Discard the damaged filter element or/and the O-rings.
2 Remove the AC generator oil tubes (Ref. AMM TASK 24-21-55-000-802) and clean them.
3 Remove the IDG oil/oil heat-exchanger (Ref. AMM TASK 24-21-42-000-803) and send it back to the overhaul.
4 Remove the IDG fuel/oil heat-exchanger (Ref. AMM TASK 24-21-42-000-802) and send it back to the overhaul.
5 Remove the IDG (Ref. AMM TASK 24-21-51-000-803) and send it back to the overhaul facility.
6 Install a new IDG (Ref. AMM TASK 24-21-51-400-803).
7 Install a new IDG fuel/oil heat-exchanger (Ref. AMM TASK 24-21-42-400-802).
8 Install a new IDG oil/oil heat-exchanger (Ref. AMM TASK 24-21-42-400-803).
9 Install the AC generator oil tubes (Ref. AMM TASK 24-21-55-400-802) that you cleaned.
(b) The filter element and the O-rings are not damaged, and there are:
2 Remove the IDG (Ref. AMM TASK 24-21-51-000-803),
3 Send the IDG and the filter element back to the overhaul facility.
4 Install a new IDG (Ref. AMM TASK 24-21-51-400-803).
Subtask 24-21-00-420-094-A ** ON A/C NOT FOR ALL NOTE: This procedure is the same for the two filter elements.
(1) Use an LIGHT SOURCE - INSPECTION to do a visual inspection of the filter cavity. (2) If you smell fuel from the filter element or the filter cap, do the servicing of the IDG after oil chemical contamination (Ref. AMM TASK 24-21-00-612-804).
(3) If you think that the condition of the oil in the filter element or on the filter cover is not correct, do a sampling of the IDG oil for analysis (Ref. AMM TASK 12-32-24-281-001).
(4) If the filter element, the filter cap and the filter cavity do not show signs bright metal particles or larger, non-metallic, black colored, fiber-like pieces:
NOTE: A moderate number of isolated, small metal flakes (bronze- or silver-color metal) or non-metal debris (for example, flakes of generator insulation, black epoxy and debris of tie wrap) are permitted. They are the usual results of operation.
- Do a visual check of the oil-filter Differential-Pressure Indicator (DPI):
- Use an LIGHT SOURCE - INSPECTION and an MIRROR - INSPECTION, if necessary.
- Install the filter element you removed (Ref. AMM TASK 24-21-51-400-804).
(5) If there are bright metal particles on the filter element, and:
(a) The filter element and/or the O-ring(s) is (are) damaged (there is a risk of particles in the external circuit):
1 Discard the damaged filter element or/and the O-rings.
2 Remove the AC generator oil tubes (Ref. AMM TASK 24-21-55-000-802) and clean them.
3 Remove the IDG oil/oil heat-exchanger (Ref. AMM TASK 24-21-42-000-803) and send it back to the overhaul.
4 Remove the IDG fuel/oil heat-exchanger (Ref. AMM TASK 24-21-42-000-802) and send it back to the overhaul.
5 Remove the IDG (Ref. AMM TASK 24-21-51-000-803) and send it back to the overhaul facility.
6 Install a new IDG (Ref. AMM TASK 24-21-51-400-803).
7 Install a new IDG fuel/oil heat-exchanger (Ref. AMM TASK 24-21-42-400-802).
8 Install a new IDG oil/oil heat-exchanger (Ref. AMM TASK 24-21-42-400-803).
9 Install the AC generator oil tubes (Ref. AMM TASK 24-21-55-400-802) that you cleaned.
(b) The filter element and the O-rings are not damaged, and there are:
- Bright metal deposits that are chunks or pieces which are the result of a breakage, (not non magnetic flakes or slivers from normal wear),or
- If there are large quantities of bright metal deposits, or non-metallic, black colored, fiber-like pieces, in the filter cavity or in the oil drained from the IDG.
2 Remove the IDG (Ref. AMM TASK 24-21-51-000-803),
3 Send the IDG and the filter element back to the overhaul facility.
4 Install a new IDG (Ref. AMM TASK 24-21-51-400-803).
C. Installation of the IDG Oil Filter Elements
(1) Install the IDG oil charge and scavenge filter elements (Ref. AMM TASK 24-21-51-400-804).
5. Close-up(1) Install the IDG oil charge and scavenge filter elements (Ref. AMM TASK 24-21-51-400-804).
Subtask 24-21-00-410-118-A ** ON A/C NOT FOR ALL
A. Put the aircraft back to its initial configuration.
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the thrust-reverser cowl-doors (Ref. AMM TASK 78-36-00-410-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
451AL 452AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
461AL 462AR
Subtask 24-21-00-440-063-A ** ON A/C NOT FOR ALL (1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the thrust-reverser cowl-doors (Ref. AMM TASK 78-36-00-410-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
451AL 452AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
461AL 462AR
B. Reactivation of the Thrust Reverser System after Ground Maintenance
(1) Do the reactivation of the thrust reverser system after ground maintenance (Ref. AMM TASK 78-30-00-440-805).
Subtask 24-21-00-410-119-A ** ON A/C NOT FOR ALL (1) Do the reactivation of the thrust reverser system after ground maintenance (Ref. AMM TASK 78-30-00-440-805).
IDG Oil Level and Oil Filter DPI