Detailed Inspection of Pylon, Upper Spars, Upper Surface, from Forward of RIB 1 to RIB 10
TASK 54-51-00-200-021-A
Detailed Inspection of Pylon, Upper Spars, Upper Surface, from Forward of RIB 1 to RIB 10
Refer to the MPD TASK: 545156-01
DETAILED INSPECTION OF PYLON, UPPER SPARS, UPPER SURFACE, FROM FORWARD OF RIB 1 TO RIB 10
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
C. Work Zones and Access Panels
D. Referenced Information
3. Job Set-up
Subtask 54-51-00-941-071-A ** ON A/C NOT FOR ALL
Subtask 54-51-00-220-070-A ** ON A/C NOT FOR ALL
Subtask 54-51-00-420-059-A ** ON A/C NOT FOR ALL
[Rev.10 from 2021]
2026.04.01 01:59:40 UTC
Detailed Inspection of Pylon, Upper Spars, Upper Surface, from Forward of RIB 1 to RIB 10
WARNING:
PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
CAUTION:
DO NOT APPLY TEMPORARY PROTECTION SYSTEM (TPS) ON THE INSPECTION AREA. IF YOU APPLY TPS ON THE INSPECTION AREA, YOU CAN CAUSE DAMAGE TO THE AIRCRAFT.
1. Reason for the JobRefer to the MPD TASK: 545156-01
DETAILED INSPECTION OF PYLON, UPPER SPARS, UPPER SURFACE, FROM FORWARD OF RIB 1 TO RIB 10
NOTE: The effectivity of this task is "ALL". To know if this task is applicable to your aircraft, refer to the MPD task applicability.
The information on weight variant groups is given in the MPD and SRM introductions.
2. Job Set-up InformationThe information on weight variant groups is given in the MPD and SRM introductions.
A. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | AR | ACCESS PLATFORM 3M (10 FT) |
| No specific | AR | WARNING NOTICE(S) |
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.08BAA9) | Non Aqueous Cleaner-General - - |
| (Material No.14SBA1) | Textile-Lint free Cotton - |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 410 | ENG 1 PYLON BOX AND FORWARD FAIRING |
| 415 | LOWER PYLON |
| 420 | ENG 2 PYLON BOX AND FORWARD FAIRING |
| 425 | LOWER PYLON |
| 470 | ENGINE 1 AFT PYLON |
| 480 | ENGINE 2 AFT PYLON |
| 413CL, 423CL, 471AL, 471BL, 471CL, 481AL, 481BL | |
| 413DL, 413EL, 414CR, 414FR, 423DL, 423FL, 424CR, 424ER, 472AR, 472BR, 482AR, 482BR, 482CR | |
| 413CR, 413DT, 423CR, 423DT, 471AR, 471BR, 471CR, 471DL, 481AR, 481BR, 481CL, 481CR, 481DR |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 36-11-42-000-001-A | Removal of the Bleed-Air Precooler Exchanger |
| TASK 36-11-42-400-001-A | Installation of the Bleed-Air Precooler Exchanger |
| TASK 51-78-00-916-001-A | Application of Temporary Protection System (TPS) |
| TASK 54-52-11-000-002-A | Removal of the Access Panels |
| TASK 54-52-11-000-002-B | Removal of the Access Panels |
| TASK 54-52-11-400-002-A | Installation of the Access Panels |
| TASK 54-52-11-400-002-B | Installation of the Access Panels |
| TASK 54-53-11-000-002-A | Removal of the Pylon-to-Wing Access Panels |
| TASK 54-53-11-000-002-B | Removal of the Pylon-to-Wing Access Panels |
| TASK 54-53-11-400-002-A | Installation of the Pylon-to-Wing Access Panels |
| TASK 54-53-11-400-002-B | Installation of the Pylon-to-Wing Access Panels |
| TASK 78-30-00-040-012-A | Deactivation of the Thrust Reverser Hydraulic Control Unit (HCU) for Ground Maintenance |
| TASK 78-30-00-081-041-A | Make the Thrust Reverser Serviceable after Maintenance |
| TASK 78-30-00-081-041-B | Make the Thrust Reverser Serviceable after Maintenance |
| TASK 78-30-00-440-012-A | Re-activation of the Thrust Reverser Hydraulic Control Unit (HCU) after Ground Maintenance |
| TASK 78-30-00-481-041-A | Make the Thrust Reverser Unserviceable for Maintenance |
| TASK 78-30-00-481-041-B | Make the Thrust Reverser Unserviceable for Maintenance |
| SRM 511100 | (for corrective action) |
| SRM 512200 | (for corrective action) |
Subtask 54-51-00-941-071-A ** ON A/C NOT FOR ALL
A. Safety Precautions
(1) On the center pedestal, on ENG panel 115VU:
(a) Put a WARNING NOTICE(S) in position to tell persons not to start engine 1(2).
(2) Make sure that the engine 1(2) shutdown occurred not less than 5 minutes before you do this procedure.
(3) On overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put a WARNING NOTICE(S) in position to tell persons not to energize FADEC 1(2).
Subtask 54-51-00-040-066-A ** ON A/C NOT FOR ALL (1) On the center pedestal, on ENG panel 115VU:
(a) Put a WARNING NOTICE(S) in position to tell persons not to start engine 1(2).
(2) Make sure that the engine 1(2) shutdown occurred not less than 5 minutes before you do this procedure.
(3) On overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put a WARNING NOTICE(S) in position to tell persons not to energize FADEC 1(2).
B. Deactivation of the Thrust Reverser
Subtask 54-51-00-040-066-B ** ON A/C NOT FOR ALL WARNING:
MAKE SURE THAT THE THRUST REVERSER IS LOCKED. IF NOT, THE THRUST REVERSER CAN OPERATE ACCIDENTALLY AND CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO THE REVERSER.
(1) Make the thrust reverser unserviceable for maintenance (Ref. AMM TASK 78-30-00-481-041). B. Deactivation of the Thrust Reverser
Subtask 54-51-00-010-067-A ** ON A/C NOT FOR ALL WARNING:
MAKE SURE THAT THE THRUST REVERSER IS LOCKED. IF NOT, THE THRUST REVERSER CAN OPERATE ACCIDENTALLY AND CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO THE REVERSER.
(1) Make the thrust reverser unserviceable for maintenance (Ref. AMM TASK 78-30-00-040-012). C. Get Access
(1) Put an ACCESS PLATFORM 3M (10 FT) in position:
(a) For the left pylon, in zones 410 and 470
(b) For the right pylon, in zones 420 and 480.
(2) Remove the pylon-to-wing access panels (Ref. AMM TASK 54-53-11-000-002):
(a) For the left pylon: 414FR 471AL 471BL 471CL 472AR 472BR
(b) For the right pylon: 423FL, 481AL 481BL 482AR 482BR 482CR.
(3) Remove the access panels (Ref. AMM TASK 54-52-11-000-002):
(a) For the left pylon: 413CL 413DL 413EL 414CR
(b) For the right pylon: 423CL 423DL 424CR 424ER.
Subtask 54-51-00-010-067-C ** ON A/C NOT FOR ALL (1) Put an ACCESS PLATFORM 3M (10 FT) in position:
(a) For the left pylon, in zones 410 and 470
(b) For the right pylon, in zones 420 and 480.
(2) Remove the pylon-to-wing access panels (Ref. AMM TASK 54-53-11-000-002):
(a) For the left pylon: 414FR 471AL 471BL 471CL 472AR 472BR
(b) For the right pylon: 423FL, 481AL 481BL 482AR 482BR 482CR.
(3) Remove the access panels (Ref. AMM TASK 54-52-11-000-002):
(a) For the left pylon: 413CL 413DL 413EL 414CR
(b) For the right pylon: 423CL 423DL 424CR 424ER.
C. Get Access
(1) Put an ACCESS PLATFORM 3M (10 FT) in position:
(a) For the left pylon, in zones 410 and 470
(b) For the right pylon, in zones 420 and 480.
(2) Remove the pylon-to-wing access panels (Ref. AMM TASK 54-53-11-000-002):
(a) For the left pylon: 471AL 471AR 471BL 471BR 471CL 471CR 471DL
(b) For the right pylon: 481AL 481AR 481BL 481BR 481CL 481CR 481DR.
(3) Remove the access panels (Ref. AMM TASK 54-52-11-000-002):
(a) For the left pylon: 413CL 413CR 413DT
(b) For the right pylon: 423CL 423CR 423DT.
Subtask 54-51-00-020-058-A ** ON A/C NOT FOR ALL Subtask 54-51-00-110-072-A ** ON A/C NOT FOR ALL (1) Put an ACCESS PLATFORM 3M (10 FT) in position:
(a) For the left pylon, in zones 410 and 470
(b) For the right pylon, in zones 420 and 480.
(2) Remove the pylon-to-wing access panels (Ref. AMM TASK 54-53-11-000-002):
(a) For the left pylon: 471AL 471AR 471BL 471BR 471CL 471CR 471DL
(b) For the right pylon: 481AL 481AR 481BL 481BR 481CL 481CR 481DR.
(3) Remove the access panels (Ref. AMM TASK 54-52-11-000-002):
(a) For the left pylon: 413CL 413CR 413DT
(b) For the right pylon: 423CL 423CR 423DT.
E. Preparation of the Inspection Area
(1) Make sure that the inspection area is sufficiently clean to do a satisfactory inspection of the area.
(2) If it is not sufficiently clean, clean the inspection area with Non Aqueous Cleaner-General - - (Material No.08BAA9) and Textile-Lint free Cotton - (Material No.14SBA1) .
(3) Make sure that there is no Temporary Protection System (TPS) layer and if there is a TPS layer, remove it (Ref. AMM TASK 51-78-00-916-001).
4. Procedure(1) Make sure that the inspection area is sufficiently clean to do a satisfactory inspection of the area.
(2) If it is not sufficiently clean, clean the inspection area with Non Aqueous Cleaner-General - - (Material No.08BAA9) and Textile-Lint free Cotton - (Material No.14SBA1) .
(3) Make sure that there is no Temporary Protection System (TPS) layer and if there is a TPS layer, remove it (Ref. AMM TASK 51-78-00-916-001).
Subtask 54-51-00-220-070-A ** ON A/C NOT FOR ALL
A. Inspection
Upper Surface from Forward of RIB1 to RIB10 ** ON A/C NOT FOR ALL
Upper Surface from Forward of RIB1 to RIB10 ** ON A/C NOT FOR ALL
Upper Surface from Forward of RIB1 to RIB10 ** ON A/C NOT FOR ALL
(1) Do a detailed inspection of the upper surface of the upper spars of the pylon for damage or discontinuities. This inspection includes the area from forward of RIB1 to RIB10.
(2) Make sure that there is no:
(a) Corrosion damage:
5. Close-up
Upper Surface from Forward of RIB1 to RIB10 ** ON A/C NOT FOR ALL
Upper Surface from Forward of RIB1 to RIB10 ** ON A/C NOT FOR ALL
Upper Surface from Forward of RIB1 to RIB10 ** ON A/C NOT FOR ALL (2) Make sure that there is no:
(a) Corrosion damage:
- If you find corrosion, refer to the Structural Repair Manual ( SRM 512200) for the corrosion types, inspection, removal and subsequent corrosion protection.
- if you find this type of damage, refer to the Structural Repair Manual ( SRM 511100) for the damage types, classification and corrective action.
Subtask 54-51-00-420-059-A ** ON A/C NOT FOR ALL
A. Installation of the Component
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Install the precooler (Ref. AMM TASK 36-11-42-400-001).
Subtask 54-51-00-410-071-A ** ON A/C NOT FOR ALL (1) Make sure that the work area is clean and clear of tools and other items.
(2) Install the precooler (Ref. AMM TASK 36-11-42-400-001).
B. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Install the access panels (Ref. AMM TASK 54-52-11-400-002):
(a) For the left pylon: 413CL 413DL 413EL 414CR
(b) For the right pylon: 423CL 423DL 424CR 424ER.
(3) Install the pylon-to-wing access panels (Ref. AMM TASK 54-53-11-400-002):
(a) For the left pylon: 414FR 471AL 471BL 471CL 472AR 472BR
(b) For the right pylon: 423FL, 481AL 481BL 482AR 482BR 482CR.
Subtask 54-51-00-410-071-C ** ON A/C NOT FOR ALL (1) Make sure that the work area is clean and clear of tools and other items.
(2) Install the access panels (Ref. AMM TASK 54-52-11-400-002):
(a) For the left pylon: 413CL 413DL 413EL 414CR
(b) For the right pylon: 423CL 423DL 424CR 424ER.
(3) Install the pylon-to-wing access panels (Ref. AMM TASK 54-53-11-400-002):
(a) For the left pylon: 414FR 471AL 471BL 471CL 472AR 472BR
(b) For the right pylon: 423FL, 481AL 481BL 482AR 482BR 482CR.
B. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Install the access panels (Ref. AMM TASK 54-52-11-400-002):
(a) For the left pylon: 413CL 413CR 413DT
(b) For the right pylon: 423CL 423CR 423DT.
(3) Install the pylon-to-wing access panels (Ref. AMM TASK 54-53-11-400-002):
(a) For the left pylon: 471AL 471AR 471BL 471BR 471CL 471CR 471DL
(b) For the right pylon: 481AL 481AR 481BL 481BR 481CL 481CR 481DR.
Subtask 54-51-00-440-066-A ** ON A/C NOT FOR ALL (1) Make sure that the work area is clean and clear of tools and other items.
(2) Install the access panels (Ref. AMM TASK 54-52-11-400-002):
(a) For the left pylon: 413CL 413CR 413DT
(b) For the right pylon: 423CL 423CR 423DT.
(3) Install the pylon-to-wing access panels (Ref. AMM TASK 54-53-11-400-002):
(a) For the left pylon: 471AL 471AR 471BL 471BR 471CL 471CR 471DL
(b) For the right pylon: 481AL 481AR 481BL 481BR 481CL 481CR 481DR.
C. Reactivation of the Thrust Reverser
(1) Make the thrust reverser serviceable after maintenance (Ref. AMM TASK 78-30-00-081-041).
Subtask 54-51-00-440-066-B ** ON A/C NOT FOR ALL (1) Make the thrust reverser serviceable after maintenance (Ref. AMM TASK 78-30-00-081-041).
C. Reactivation of the Thrust Reverser
(1) Make the thrust reverser serviceable after maintenance (Ref. AMM TASK 78-30-00-440-012).
Subtask 54-51-00-942-091-A ** ON A/C NOT FOR ALL (1) Make the thrust reverser serviceable after maintenance (Ref. AMM TASK 78-30-00-440-012).
D. Aircraft Maintenance Configuration
(1) Remove the access platform(s).
(2) Remove the WARNING NOTICE(S).
(1) Remove the access platform(s).
(2) Remove the WARNING NOTICE(S).