W DOC AIRBUS | AMM A320F

Removal of the Right Thrust Reverser Half - Engine 1 [PW11]

TASK 78-32-02-000-802-A
Removal of the Right Thrust Reverser Half - Engine 1

WARNING: WEAR APPLICABLE PERSONAL PROTECTIVE EQUIPMENT (PPE) WHEN YOU DO THIS TASK. BEFORE YOU USE PPE, READ, UNDERSTAND AND OBEY ALL INSTRUCTIONS FOR ITS USE. THESE INSTRUCTIONS INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, YOUR EMPLOYER AND GOVERNMENT REGULATIONS. YOU CAN GET INJURED IF YOU DO NOT USE PPE. GET INSTRUCTIONS FROM YOUR EMPLOYER ON WHICH PPE IS NECESSARY.
WARNING: BE CAREFUL WHEN YOU DO WORK ON THE ENGINE AFTER SHUTDOWN. THE ENGINE CAN STAY HOT FOR A LONG TIME. IF YOU DO NOT OBEY THIS INSTRUCTION, INJURY CAN OCCUR.
WARNING: ALWAYS USE APPLICABLE GLOVES TO TOUCH HOT PARTS. HOT PARTS CAN CAUSE INJURY TO PERSONS.
WARNING: MAKE SURE THAT THE THRUST REVERSER DOOR IS SUFFICIENTLY SUPPORTED DURING REMOVAL OR INSTALLATION. THE THRUST REVERSER DOOR WEIGHS APPROXIMATELY 775 LBS (351 KG). IF IT IS NOT SUFFICIENTLY SUPPORTED, INJURY TO PERSONNEL AND/OR DAMAGE TO THE COMPONENTS CAN OCCUR.
WARNING: REMOVE OR INSTALL THE THRUST REVERSER DOOR INDOORS. IF YOU CANNOT DO IT INDOORS, YOU CAN REMOVE OR INSTALL THE THRUST REVERSER DOOR OUTDOORS BUT ONLY IF THE WIND SPEED IS LESS THAN 23 MPH (37 KM/H). IF THE WIND MOVES THE THRUST REVERSER DOOR, INJURY AND/OR DAMAGE TO EQUIPMENT CAN OCCUR.
CAUTION: YOU MUST NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT- FREE CLOTH. THE HYDRAULIC FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND SOME PARTS.
CAUTION: THIS PART IS A REMOVABLE STRUCTURAL COMPONENT (RSC), WHICH CAN BE MOVED BETWEEN AIRCRAFT. THUS IT CAN HAVE DIFFERENT OPERATION CONDITIONS AND A DIFFERENT LIFE RECORD (FLIGHT HOURS/FLIGHT CYCLES/CALENDAR) FROM THE AIRCRAFT IT IS INSTALLED ON OR REMOVED FROM. THE OPERATOR IS RESPONSIBLE FOR THE SPECIFIC TRACKING AND CONTINUED AIRWORTHINESS OF REMOVABLE STRUCTURAL COMPONENTS. INCORRECT MAINTENANCE OF THESE COMPONENTS CAN CAUSE A RISK FOR THE FLIGHT SAFETY.
ZONE: 400
FIN: 3410KM1 ** ON A/C NOT FOR ALL
1. Reason for the Job
Self explanatory
2. Job Set-up Information
 A. Fixtures, Tools, Test and Support Equipment
REFERENCE
QTY
DESIGNATION
No specific
1
ACCESS PLATFORM 2M (6 FT) - ADJUSTABLE
No specific
AR
CAP - PROTECTION
No specific
1
CONTAINER 5 L (1.32 USGAL)
No specific
AR
COVER - PROTECTION
No specific
AR
SAFETY CLIP - CIRCUIT BREAKER
No specific
AR
WARNING NOTICE(S)
636-3000-26GSE
1
TR VAPOR BARRIER SEAL PROTECTOR
636-3000-7GSE
1
THRUST REVERSER HANDLING SLING
636-3000-8GSE
1
THRUST REVERSER DOLLY
636-3000-9GSE
AR
TR THREADS PROTECTOR
98D57003500000
1
PROTECTION-WING LEADING EDGE
 B. Work Zones and Access Panels
ZONE/ACCESS
ZONE DESCRIPTION
400
POWER PLANT, NACELLES AND PYLONS
FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
438AR, 452DR, 452ER
 C. Referenced Information
REFERENCE
DESIGNATION
TASK 27-80-00-866-005-A
Retracting the Slats on the Ground
TASK 71-00-00-860-832-A
Procedure to Prevent Engine Motoring and to Stop the Electrical Supply to the EEC
TASK 71-13-20-000-801-A
Removal of the Right Fan Cowl Door
TASK 78-30-00-040-805-A
Deactivation of the Thrust Reverser System for Ground Maintenance
TASK 78-30-05-000-801-A
Removal of the Thrust Reverser Floating hinges
TASK 78-30-06-000-801-A
Removal of the Thrust Reverser Hinge Access Panels
TASK 78-31-50-000-801-A
Removal of the TRAS Hydraulic Tubes and Hoses
TASK 78-31-61-000-812-A
Removal of the Right TRAS Monitoring Harness
TASK 78-31-62-000-802-A
Removal of the Right TRAS Track Lock Harness
TASK 78-32-05-000-801-A
Removal of the Thrust Reverser Ground-Straps
TASK 78-36-00-010-802-A
Opening of the Thrust Reverser Cowl-Doors
TASK 78-36-02-000-801-A
Removal of the Thrust Reverser Door Opening System (DOS) Actuator
F Thrust Reverser Harness Assembly, Tubes and Hoses
F Thrust Reverser Door Opening System (DOS) Actuator
F Thrust Reverser Sling - Left Hand (LH)/Right Hand (RH)
F Thrust Reverser Installation
F Thread Protector
F Thrust Reverser Alignment Fitting and V-Blade
F Thrust Reverser Dolly
F Thrust-Reverser Vapor-Barrier Seal-Protector
FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
TASK 29-10-00-864-001-A
Depressurize the Green Hydraulic System
TASK 29-14-00-614-001-A
Depressurization of the Hydraulic Reservoirs
3. Job Set-up
Subtask 78-32-02-941-050-A ** ON A/C NOT FOR ALL
A. Safety Precautions
   (1) Do the procedure to prevent engine motoring and to stop the electrical supply to the Electronic Engine Control (EEC)
(Ref. AMM TASK 71-00-00-860-832).
   (2) Retraction of the slats:
CAUTION: DO NOT REMOVE/INSTALL THE THRUST REVERSER HALF IF THE WING LEADING EDGE SLATS ARE EXTENDED. THIS WILL CAUSE DAMAGE TO THE THRUST REVERSER, THE WING LEADING EDGE SLATS AND THE WING.
     (a) Make sure that the slats are retracted (Ref. AMM TASK 27-80-00-866-005).
     (b) Make sure that the WARNING NOTICE(S) is in position in the cockpit to tell persons not to move the slat control lever.
Subtask 78-32-02-865-050-A ** ON A/C NOT FOR ALL
B. Open, safety and tag this(these) circuit breaker(s):
PANELDESIGNATIONFINLOCATION
** ON A/C NOT FOR ALL
FOR FIN: 4020KM1 (POWER PLANTDEMOUNTABLE, ENG 1)
121VUENG1/REV/LOCK1EG1N44
121VUICU A/ENG1 PWR SUPPLY22KS1R39
** ON A/C NOT FOR ALL
121VUICU B/ENG1 PWR SUPPLY101KS1R42
** ON A/C NOT FOR ALL
121VUENG1/REV/LOCK1EG1R44
121VUICU A/ENG1 PWR SUPPLY22KS1R38
Subtask 78-32-02-480-050-A ** ON A/C NOT FOR ALL
C. Installation of the Wing Leading-Edge Protection
   (1) Put the 98D57003500000 PROTECTION-WING LEADING EDGE in position on the slats between the slats and the thrust reverser sling.
Subtask 78-32-02-010-050-A ** ON A/C NOT FOR ALL
D. Get Access
   (1) Put the ACCESS PLATFORM 2M (6 FT) - ADJUSTABLE in position.
Subtask 78-32-02-864-053-A ** ON A/C NOT FOR ALL
E. Depressurization of the Hydraulic System
   (1) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
     (a) Depressurize the Green hydraulic system (Ref. AMM TASK 29-10-00-864-001).
     (b) Depressurize the reservoir of the Green hydraulic system (Ref. AMM TASK 29-14-00-614-001).
Subtask 78-32-02-040-050-A ** ON A/C NOT FOR ALL
F. Deactivation of the Thrust Reverser System for Ground Maintenance
WARNING: YOU MUST DEACTIVATE THE THRUST REVERSER BEFORE YOU DO WORK ON OR AROUND IT. IF YOU DO NOT, THE THRUST REVERSER CAN OPERATE ACCIDENTALLY AND CAUSE AN INJURY AND/OR DAMAGE.
   (1) Do the deactivation of the thrust reverser system for ground maintenance (Ref. AMM TASK 78-30-00-040-805).
Subtask 78-32-02-010-051-A ** ON A/C NOT FOR ALL
G. Get Access to the Thrust Reverser Cowl-Door
   (1) Remove the right fan-cowl door (Ref. AMM TASK 71-13-20-000-801):
     (a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
438AR.
4. Procedure
CAUTION: WIPE CLEAN ALL PARTS AND TOOLS AS NECESSARY TO REMOVE UNWANTED DEBRIS AND PREVENT DAMAGE TO THE ENGINE.
Subtask 78-32-02-020-051-A ** ON A/C NOT FOR ALL
A. Removal of the Right Thrust Reverser Half - Engine 1
   (1) Open the latches on the left thrust reverser (Ref. AMM TASK 78-36-00-010-802):
     (a) Do not attach the hold open rods.
     (b) Do not lift the right thrust reverser (4).
   (2) Remove the two hinge access panels (Ref. AMM TASK 78-30-06-000-801):
     (a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
452DR, 452ER.
   (3) Disconnection of the harnesses:
     (a) Disconnect the pylon Thrust Reverser Actuation System (TRAS) monitoring harness connectors (4054VC-A) and (4055VC-A) from the right TRAS monitoring harness connectors (4054VC) and (4055VC) (Ref. AMM TASK 78-31-61-000-812).
     (b) Disconnect the pylon TRAS track lock harness connector (4051VC-A) from the TRAS track lock harness connector (4051VC) (Ref. AMM TASK 78-31-62-000-802).
     (c) Loosen the bolt on the frame (5) and open the frame (5).
     (d) Remove the insert (6), the pylon TRAS monitoring harness and the pylon TRAS track lock harness from the frame (5).
     (e) Remove the pylon TRAS monitoring harness and the pylon TRAS track lock harness from the insert (6).
     (f) Put the CAP - PROTECTION on the connectors of the pylon TRAS monitoring harness, pylon TRAS track lock harness, right TRAS monitoring harness and right TRAS track lock harness.
WARNING: YOU MUST NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES OR IN YOUR MOUTH. THE HYDRAULIC FLUID IS POISONOUS AND CAN BE ABSORBED INTO YOUR BODY. IF YOU ACCIDENTALLY GET HYDRAULIC FLUID IN YOUR EYES, MOUTH OR ON YOUR SKIN, FLUSH WITH WATER AND GET MEDICAL AID.
CAUTION: COLLECT THE HYDRAULIC FLUID IN A CONTAINER OR CLOTH WHEN YOU DISCONNECT THE HYDRAULIC LINES. IMMEDIATELY CLEAN ALL SURFACES THAT HYDRAULIC FLUID FALLS ON. HYDRAULIC FLUID CAN CAUSE DAMAGE TO EQUIPMENT.
   (4) Disconnection of the hydraulic hoses:
     (a) Put the CONTAINER 5 L (1.32 USGAL) below the deploy hose (2), the stow hose (1) and the return hose (3).
     (b) Disconnect the deploy hose (2), the stow hose (1) and the return hose (3) from the pylon connections (Ref. AMM TASK 78-31-50-000-801).
     (c) Drain the hydraulic fluid from the deploy hose (2), the stow hose (1) and the return hose (3) into the CONTAINER 5 L (1.32 USGAL).
     (d) Install the CAP - PROTECTION on the fittings of the deploy hose (2), stow hose (1), return hose (3) and pylon connections.
     (e) Safety the deploy hose (2), the stow hose (1) and the return hose (3) to the right thrust reverser (4) with ties or equivalent to prevent movement and damage during removal.
   (5) Remove the Door Opening System (DOS) actuator (7) (Ref. AMM TASK 78-36-02-000-801).
   (6) Installation of the 636-3000-7GSE THRUST REVERSER HANDLING SLING:
CAUTION: MAKE SURE THAT YOU INSTALL THE PROTECTION (SHIELD MAT) BEFORE YOU ATTACH THE STRAP ASSEMBLY TO THE HAND CHAIN HOIST ON THE THRUST REVERSER SLING. IF YOU DO NOT, THE HOIST AND CHAIN CAN HIT THE THRUST REVERSER COWL AND CAUSE DAMAGE TO IT. REFER TO THE INSTRUCTIONS OF THE MANUFACTURER OF THE SLING.
     (a) Install the protection shield mat of the 636-3000-7GSE THRUST REVERSER HANDLING SLING on the right thrust reverser (4). Refer to the instructions of the manufacturer.
     (b) Attach the 636-3000-7GSE THRUST REVERSER HANDLING SLING to the right thrust reverser (4). Refer to the instructions of the manufacturer.
   (7) Attach the 636-3000-26GSE TR VAPOR BARRIER SEAL PROTECTOR to the right thrust reverser (4). Refer to the instructions of the manufacturer.
   (8) Disconnection of the thrust reverser hinges:
     (a) Lift the right thrust reverser (4) with the 636-3000-7GSE THRUST REVERSER HANDLING SLING to remove the thrust reverser weight from the hinge beams.
     (b) Disconnect the bonding strap on the pylon from the right thrust reverser (4) (Ref. AMM TASK 78-32-05-000-801).
     (c) Remove the two nuts (9), two washers (10), techtrom washer (12) and techtrom washer (14) from the two hinge pins (13) at the R1 and R2 positions.
     (d) Remove the two nuts (9) and the two washers (10) from the two hinge pins (11) at the R3 and R4 positions.
     (e) Install the 636-3000-9GSE TR THREADS PROTECTOR on the two hinge pins (11) and the two hinge pins (13).
     (f) Remove the hinge pin (13) from the R1 hinge position.
     (g) Remove the hinge pin (13) and the techtrom washer (12) from the R2 hinge position.
     (h) Remove the R1 and R2 floating hinge assemblies, if the left thrust reverser is not attached to the engine (Ref. AMM TASK 78-30-05-000-801).
     (i) Remove the two hinge pins (11) from the R3 and R4 hinge positions.
     (j) Remove the 636-3000-9GSE TR THREADS PROTECTOR from the hinge pins (11) and (13).
   (9) Removal of the right thrust reverser (4):
CAUTION: HAVE AT LEAST TWO PEOPLE HOLD THE RIGHT THRUST REVERSER DOOR AS YOU MOVE IT WITH THE SLING SO THAT IT DOES NOT HIT THE ENGINE OR ADJACENT COMPONENTS. IF THE THRUST REVERSER DOOR HITS THE ENGINE, DAMAGE TO THE DOOR AND THE ENGINE CAN OCCUR.
     (a) Move the right thrust reverser (4) carefully away from the engine and put it on the 636-3000-8GSE THRUST REVERSER DOLLY. To install the right thrust reverser (4) on the 636-3000-8GSE THRUST REVERSER DOLLY, refer to the instructions of the manufacturer.
     (b) Disconnect the 636-3000-7GSE THRUST REVERSER HANDLING SLING from the right thrust reverser (4). Refer to the instructions of the manufacturer.
   (10) Remove the 636-3000-26GSE TR VAPOR BARRIER SEAL PROTECTOR from the right thrust reverser (4). Refer to the instructions of the manufacturer.
   (11) Installation of the protection covers:
CAUTION: INSTALL PROTECTION COVERS ON ALL THE OPENINGS IMMEDIATELY TO PREVENT DAMAGE TO THE ENGINE.
     (a) Make sure that you install the COVER - PROTECTION as necessary to prevent damage to the engine.
[Rev.10 from 2021] 2026.04.01 12:49:24 UTC
"Aviabrain" 2025