Removal of the Right TRAS Track Lock Harness [PW11]
TASK 78-31-62-000-802-A
Removal of the Right TRAS Track Lock Harness
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Work Zones and Access Panels
C. Referenced Information
3. Job Set-up
Subtask 78-31-62-941-052-A ** ON A/C NOT FOR ALL
[Rev.10 from 2021]
2026.04.01 13:12:55 UTC
Removal of the Right TRAS Track Lock Harness
WARNING:
BE CAREFUL WHEN YOU DO WORK ON THE ENGINE AFTER SHUTDOWN. THE ENGINE CAN STAY HOT FOR A LONG TIME. IF YOU DO NOT OBEY THIS INSTRUCTION, INJURY CAN OCCUR.
WARNING:
WEAR APPLICABLE PERSONAL PROTECTIVE EQUIPMENT (PPE) WHEN YOU DO THIS TASK. BEFORE YOU USE PPE, READ, UNDERSTAND AND OBEY ALL INSTRUCTIONS FOR ITS USE. THESE INSTRUCTIONS INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, YOUR EMPLOYER AND GOVERNMENT REGULATIONS. YOU CAN GET INJURED IF YOU DO NOT USE PPE. GET INSTRUCTIONS FROM YOUR EMPLOYER ON WHICH PPE IS NECESSARY.
1. Reason for the JobSelf explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | 1 | ACCESS PLATFORM 2M (6 FT) - ADJUSTABLE |
| No specific | AR | CAP - PROTECTION |
| No specific | AR | COVER - PROTECTION |
| No specific | 1 | PLIERS - CONNECTOR, JAW, SOFT |
| No specific | AR | SAFETY CLIP - CIRCUIT BREAKER |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 400 | POWER PLANT, NACELLES AND PYLONS |
| FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1) | |
| 437AL, 438AR | |
| FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2) | |
| 447AL, 448AR | |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 71-00-00-860-832-A | Procedure to Prevent Engine Motoring and to Stop the Electrical Supply to the EEC |
| TASK 71-13-00-010-802-A | Opening of the Fan Cowl Doors |
| TASK 78-30-00-040-805-A | Deactivation of the Thrust Reverser System for Ground Maintenance |
Subtask 78-31-62-941-052-A ** ON A/C NOT FOR ALL
A. Safety Precautions
(1) Do the procedure to prevent engine motoring and to stop the electrical supply to the Electronic Engine Control (EEC)
(Ref. AMM TASK 71-00-00-860-832)
Subtask 78-31-62-865-053-A ** ON A/C NOT FOR ALL (1) Do the procedure to prevent engine motoring and to stop the electrical supply to the Electronic Engine Control (EEC)
(Ref. AMM TASK 71-00-00-860-832)
B. Open, safety and tag this(these) circuit breaker(s):
Subtask 78-31-62-010-058-A ** ON A/C NOT FOR ALL | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| FOR FIN: 4020KM1 (POWER PLANTDEMOUNTABLE, ENG 1) | |||
| 121VU | ENG1/REV/LOCK | 1EG1 | N44 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | ENG1/REV/LOCK | 1EG1 | R44 |
| ** ON A/C NOT FOR ALL | |||
| FOR FIN: 4020KM2 (POWER PLANTDEMOUNTABLE, ENG 2) | |||
| 121VU | ENG2/REV/LOCK | 1EG2 | N45 |
| ** ON A/C NOT FOR ALL | |||
| 121VU | ENG2/REV/LOCK | 1EG2 | R45 |
C. Get Access
(1) Open the fan cowl doors (Ref. AMM TASK 71-13-00-010-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
437AL 438AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
447AL 448AR
(2) Put an ACCESS PLATFORM 2M (6 FT) - ADJUSTABLE in position.
Subtask 78-31-62-040-053-A ** ON A/C NOT FOR ALL (1) Open the fan cowl doors (Ref. AMM TASK 71-13-00-010-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
437AL 438AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
447AL 448AR
(2) Put an ACCESS PLATFORM 2M (6 FT) - ADJUSTABLE in position.
D. Deactivation of the Thrust Reverser for Maintenance
Subtask 78-31-62-010-059-A ** ON A/C NOT FOR ALL WARNING:
YOU MUST DEACTIVATE THE THRUST REVERSER BEFORE YOU DO WORK ON OR AROUND IT. IF YOU DO NOT, THE THRUST REVERSER CAN OPERATE ACCIDENTALLY AND CAUSE AN INJURY AND/OR DAMAGE.
(1) Do the deactivation of the thrust reverser system for maintenance (Ref. AMM TASK 78-30-00-040-805). E. Get Access
(1) Get access to the TRAS track-lock harness on the forward frame of the thrust reverser cowl door.
4. Procedure(1) Get access to the TRAS track-lock harness on the forward frame of the thrust reverser cowl door.
CAUTION:
USE PLIERS THAT HAVE TEFLON JAWS TO TIGHTEN THE ELECTRICAL CONNECTORS. DO NOT USE PLIERS THAT HAVE METAL JAWS. METAL JAWS CAN CAUSE DAMAGE TO THE ELECTRICAL CONNECTORS.
Subtask 78-31-62-020-052-A ** ON A/C NOT FOR ALL A. Removal of the Right TRAS Track Lock Harness (3)
(1) Disconnect the pylon track lock harness (4051VC-A) from the right TRAS track lock harness (3) (4051VC) with PLIERS - CONNECTOR, JAW, SOFT.
(2) Remove the four screws (2) and the four washers (1) that attach the right TRAS track lock harness (3) to the torque box disconnect panel.
(3) Remove the right TRAS track lock harness (3) from the torque box disconnect panel.
(4) Remove the bolt (4) and the washer (5) that attach the clamp (6), the right TRAS track lock harness (3), the right TRAS monitoring harness clamp and right TRAS monitoring harness to the torque box.
(5) Install the bolt (4) and washer (5) again to the right TRAS monitoring harness clamp fingertight.
(7) Remove the two bolts (9) and the two washers (8) that attach the two clamps (7), the right TRAS track lock harness (3), the two right TRAS monitoring harness clamps and the right TRAS monitoring harness to the torque box.
(8) Install the two bolts (9) and two washers (8) to the right TRAS monitoring harness clamps fingertight.
(10) Remove the five bolts (12) and the five washers (11) that attach the five clamps (10), the right TRAS track lock harness (3), the five right TRAS monitoring harness clamps and the right TRAS monitoring harness to the torque box.
(11) Install the five bolts (9) and five washers (8) to the right TRAS monitoring harness clamps fingertight.
(13) Remove the four nuts (13) and the eight washers (14) that attach the four clamps (15), the right TRAS track lock harness (3), the four right TRAS monitoring harness clamps, the right TRAS monitoring harness and the four supports to the torque box.
(16) Remove the bolt (16) and the washer (17) that attach the clamp (18), the right TRAS track lock harness (3), the right TRAS monitoring harness clamp and the right TRAS monitoring harness to the torque box.
(17) Install the bolt (16) and washer (17) to the right TRAS monitoring harness clamp fingertight.
(19) Remove the bolt (21) and the washer (20) that attach the clamp (19), the right TRAS track lock harness (3), the right TRAS monitoring harness clamp and the right TRAS monitoring harness to the torque box.
(20) Install the bolt (21) and washer (20) to the right TRAS monitoring harness clamp fingertight.
(22) Remove the bolt (23) and the washer (24) that attach the clamp (22), the right TRAS track lock harness (3), the right TRAS monitoring harness clamp and the right TRAS monitoring harness to the torque box.
(23) Install the bolt (23) and washer (24) again to the right TRAS monitoring harness clamp fingertight.
(25) Remove the bolt (27) and the washer (26) that attach the clamp (25), the right TRAS track lock harness (3), the right TRAS monitoring harness clamp and the right TRAS monitoring harness to the torque box.
(26) Install the bolt (27) and washer (26) to the right TRAS monitoring harness clamp fingertight.
(28) Remove the bolt (30) and washers (29) and (28) that attach the right TRAS track lock harness (3) terminal lug to the torque box.
(29) Disconnect the right TRAS track lock harness (3) (4142KS-A) from the track lock valve with PLIERS - CONNECTOR, JAW, SOFT.
(30) Remove the right TRAS track lock harness (3) from the torque box.
(31) Installation of the protection covers
(1) Disconnect the pylon track lock harness (4051VC-A) from the right TRAS track lock harness (3) (4051VC) with PLIERS - CONNECTOR, JAW, SOFT.
(2) Remove the four screws (2) and the four washers (1) that attach the right TRAS track lock harness (3) to the torque box disconnect panel.
(3) Remove the right TRAS track lock harness (3) from the torque box disconnect panel.
(4) Remove the bolt (4) and the washer (5) that attach the clamp (6), the right TRAS track lock harness (3), the right TRAS monitoring harness clamp and right TRAS monitoring harness to the torque box.
(5) Install the bolt (4) and washer (5) again to the right TRAS monitoring harness clamp fingertight.
NOTE: Do not remove the clamp from the right TRAS monitoring harness.
(6) Remove the clamp (6) from the right TRAS track lock harness (3). (7) Remove the two bolts (9) and the two washers (8) that attach the two clamps (7), the right TRAS track lock harness (3), the two right TRAS monitoring harness clamps and the right TRAS monitoring harness to the torque box.
(8) Install the two bolts (9) and two washers (8) to the right TRAS monitoring harness clamps fingertight.
NOTE: Do not remove the clamps from the right TRAS monitoring harness.
(9) Remove the two clamps (7) from the right TRAS track lock harness (3). (10) Remove the five bolts (12) and the five washers (11) that attach the five clamps (10), the right TRAS track lock harness (3), the five right TRAS monitoring harness clamps and the right TRAS monitoring harness to the torque box.
(11) Install the five bolts (9) and five washers (8) to the right TRAS monitoring harness clamps fingertight.
NOTE: Do not remove the clamps from the right TRAS monitoring harness.
(12) Remove the five clamps (10) from the right TRAS track lock harness (3). (13) Remove the four nuts (13) and the eight washers (14) that attach the four clamps (15), the right TRAS track lock harness (3), the four right TRAS monitoring harness clamps, the right TRAS monitoring harness and the four supports to the torque box.
NOTE: Do not remove the clamps from the right TRAS monitoring harness.
NOTE: Do not remove the supports from the torque box.
(14) Attach the four clamps, the right TRAS monitoring harness and the four supports back on the torque box. Use the four nuts (13) and the eight washers (14). NOTE: Do not torque the nuts (13) at this time.
(15) Remove the four clamps (15) from the right TRAS track lock harness (3). (16) Remove the bolt (16) and the washer (17) that attach the clamp (18), the right TRAS track lock harness (3), the right TRAS monitoring harness clamp and the right TRAS monitoring harness to the torque box.
(17) Install the bolt (16) and washer (17) to the right TRAS monitoring harness clamp fingertight.
NOTE: Do not remove the clamp from the right TRAS monitoring harness.
(18) Remove the clamp (18) from the right TRAS track lock harness (3). (19) Remove the bolt (21) and the washer (20) that attach the clamp (19), the right TRAS track lock harness (3), the right TRAS monitoring harness clamp and the right TRAS monitoring harness to the torque box.
(20) Install the bolt (21) and washer (20) to the right TRAS monitoring harness clamp fingertight.
NOTE: Do not remove the clamp from the right TRAS monitoring harness.
(21) Remove the clamp (19) from the right TRAS track lock harness (3). (22) Remove the bolt (23) and the washer (24) that attach the clamp (22), the right TRAS track lock harness (3), the right TRAS monitoring harness clamp and the right TRAS monitoring harness to the torque box.
(23) Install the bolt (23) and washer (24) again to the right TRAS monitoring harness clamp fingertight.
NOTE: Do not remove the clamp from the right TRAS monitoring harness.
(24) Remove the clamp (22) from the right TRAS track lock harness (3). (25) Remove the bolt (27) and the washer (26) that attach the clamp (25), the right TRAS track lock harness (3), the right TRAS monitoring harness clamp and the right TRAS monitoring harness to the torque box.
(26) Install the bolt (27) and washer (26) to the right TRAS monitoring harness clamp fingertight.
NOTE: Do not remove the clamp from the right TRAS monitoring harness.
(27) Remove the clamp (25) from the right TRAS track lock harness (3). (28) Remove the bolt (30) and washers (29) and (28) that attach the right TRAS track lock harness (3) terminal lug to the torque box.
(29) Disconnect the right TRAS track lock harness (3) (4142KS-A) from the track lock valve with PLIERS - CONNECTOR, JAW, SOFT.
(30) Remove the right TRAS track lock harness (3) from the torque box.
(31) Installation of the protection covers
CAUTION:
INSTALL PROTECTION COVERS ON ALL THE OPENINGS IMMEDIATELY TO PREVENT DAMAGE TO THE ENGINE.
(a) Make sure that you install COVER - PROTECTION and CAP - PROTECTION as necessary to prevent damage to the engine.
Right TRAS Track Lock Harness