W DOC AIRBUS | AMM A320F

Installation of the Crew Oxygen-Storage Cylinders


TASK 35-11-41-400-802-A
Installation of the Crew Oxygen-Storage Cylinders


WARNING: DO NOT FILL OR REPLACE A CREW OXYGEN CYLINDER OR REPLACE A VALVE ASSEMBLY ON THE CREW OXYGEN SYSTEM WHEN YOU FUEL OR DEFUEL THE AIRCRAFT. KEEP ALL HYDROCARBONS (FUELS, LUBRICANTS, ETC.) AWAY FROM ALL SOURCES OF OXYGEN. OXYGEN BECOMES EXPLOSIVE WHEN IT TOUCHES HYDROCARBONS.
WARNING: CLEAN THE TOOLS AND MAKE SURE YOUR HANDS ARE CLEAN TO PREVENT CONTAMINATION OF THE OXYGEN SYSTEM.
WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
WARNING: BE CAREFUL WHEN YOU REMOVE OR INSTALL THIS EQUIPMENT. THIS EQUIPMENT IS HEAVY (MORE THAN 12 KG (26.5 lb)) AND CAN CAUSE INJURY AND/OR DAMAGE.
ZONE: 123
ZONE: 210
FIN: 5750HM1 ** ON A/C NOT FOR ALL
FIN: 5750HM2 ** ON A/C NOT FOR ALL
1. Reason for the Job
NOTE: Two persons are necessary to do this task.
2. Job Set-up Information
 A. Fixtures, Tools, Test and Support Equipment
REFERENCE
QTY
DESIGNATION
No specific
AR
ACCESS PLATFORM 2M (6 FT)
No specific
AR
WARNING NOTICE(S)
FOR [5750HM1] (OXYGEN CYLINDER)
No specific
AR
BAG - VINYL
No specific
AR
PLUG - BLANKING, APPROVED FOR USE WITH OXYGEN
No specific
AR
TIE WRAP(S)
No specific
Torque wrench: range to between 0.39 and 0.28 m.daN (34.51 and 24.78 lbf.in ) T
No specific
Torque wrench: range to between 2.7 and 1.9 m.daN (19.91 and 14.01 lbf.ft ) T
No specific
Torque wrench: range to between 8.0 and 7.0 m.daN (59.00 and 51.62 lbf.ft ) T
FOR [5750HM2] (OXYGEN CYLINDER)
No specific
AR
BAG - VINYL
No specific
AR
PLUG - BLANKING, APPROVED FOR USE WITH OXYGEN
No specific
AR
TIE WRAP(S)
No specific
Torque wrench: range to between 0.39 and 0.28 m.daN (34.51 and 24.78 lbf.in ) T
No specific
Torque wrench: range to between 2.7 and 1.9 m.daN (19.91 and 14.01 lbf.ft ) T
No specific
Torque wrench: range to between 8.0 and 7.0 m.daN (59.00 and 51.62 lbf.ft ) T
 B. Consumable Materials
REFERENCE
DESIGNATION
FOR [5750HM1] (OXYGEN CYLINDER)
(Material No.03GEE1)
Synthetic Oil base Grease-Fuel and Oxidized Environment Fluorinated -
(Material No.14CCB6)
Testing Medium-Leak Detection - Oxygen System
(Material No.14SBA1)
Textile-Lint free Cotton -
FOR [5750HM2] (OXYGEN CYLINDER)
(Material No.03GEE1)
Synthetic Oil base Grease-Fuel and Oxidized Environment Fluorinated -
(Material No.14CCB6)
Testing Medium-Leak Detection - Oxygen System
(Material No.14SBA1)
Textile-Lint free Cotton -
 C. Work Zones and Access Panels
ZONE/ACCESS
ZONE DESCRIPTION
123
NOSE GEAR WELL
210
CKPT,FWD COMPT BHD TO FLT COMPT BULKHEAD
812
 D. Expendable Parts
FIG.ITEM
DESIGNATION
IPC-CSN
FOR [5750HM1] (OXYGEN CYLINDER)
12
RING
AIPC 35-12-81-09-010
12
RING
AIPC 35-12-81-09-013
12
RING
AIPC 35-12-81-09-015
FOR [5750HM2] (OXYGEN CYLINDER)
24
RING FOR FLARED TUBE
AIPC 35-12-81-11-030
 E. Referenced Information
REFERENCE
DESIGNATION
TASK 24-41-00-861-002-A
Energize the Aircraft Electrical Circuits from the External Power
TASK 24-41-00-861-002-A-01
Energize the Aircraft Electrical Circuits from the APU
TASK 24-41-00-861-002-A-02
Energize the Aircraft Electrical Circuits from Engine 1(2)
TASK 24-41-00-862-002-A
De-energize the Aircraft Electrical Circuits Supplied from the External Power
TASK 24-41-00-862-002-A-01
De-energize the Aircraft Electrical Circuits Supplied from the APU
TASK 24-41-00-862-002-A-02
De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2)
TASK 35-00-00-860-001-A
Special Precautions When Working on a Gaseous Oxygen System
TASK 35-12-00-710-001-A
Functional Check of Low Pressure Switch
TASK 52-41-00-010-002-A
Open the Avionics Compartment Doors for Access
TASK 52-41-00-410-002-A
Close the Avionics Compartment Doors after Access
FOR [5750HM1] (OXYGEN CYLINDER)
TASK 20-23-22-910-001-A
Marking of the Unions after Application of Standard or Specific Tightening Torque
FOR [5750HM2] (OXYGEN CYLINDER)
TASK 20-23-22-910-001-A
Marking of the Unions after Application of Standard or Specific Tightening Torque
3. Job Set-up
Subtask 35-11-41-860-056-A ** ON A/C NOT FOR ALL
A. Aircraft Maintenance Configuration
WARNING: WHEN YOU DO WORK ON THE GASEOUS OXYGEN SYSTEM, MAKE SURE THAT YOU OBEY ALL THE APPLICABLE SAFETY PRECAUTIONS. IF YOU DO NOT OBEY THESE PRECAUTIONS, INJURY TO PERSONS AND/OR DAMAGE TO THE AIRCRAFT CAN OCCUR.
   (1) Obey the special precautions when you do work on a gaseous oxygen system (Ref. AMM TASK 35-00-00-860-001).
   (2) Make sure that the aircraft electrical circuits are energized
(Ref. AMM TASK 24-41-00-861-002).
   (3) In the cockpit, on the OXYGEN section of overhead control and indicating panel 21VU:
  • Make sure that the CREW SUPPLY pushbutton switch is released (the OFF legend is on).
  • Make sure that the WARNING NOTICE(S) is (are) in position to tell persons not to push the CREW SUPPLY pushbutton switch.
   (4) Make sure that the ACCESS PLATFORM 2M (6 FT) is in position at access door 812.
   (5) Make sure that access door 812 is open (Ref. AMM TASK 52-41-00-010-002).
Subtask 35-11-41-865-060-A ** ON A/C NOT FOR ALL
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
PANELDESIGNATIONFINLOCATION
** ON A/C NOT FOR ALL
49VUOXYGEN/CREW/OXY/SPLY1HTHA01
4. Procedure
WARNING: SUPPORT THE UNIT/ASSEMBLY. THE UNIT/ASSEMBLY IS HEAVY. IF YOU DO NOT SUPPORT IT, IT WILL FALL. THIS CAN CAUSE INJURY TO PERSONS, AND/OR DAMAGE TO EQUIPMENT.
Subtask 35-11-41-420-056-B ** ON A/C NOT FOR ALL
CAUTION: USE A SECOND WRENCH TO APPLY COUNTERTORQUE TO THE UNION WHEN YOU DISCONNECT/CONNECT EQUIPMENT FROM FLEXIBLE HOSES AND RIGID TUBING. IF YOU DO NOT USE THE SECOND WRENCH, THERE IS A RISK THAT YOU WILL CAUSE DAMAGE TO THE HOSES AND TUBES.
A. Installation of the Crew Oxygen-Storage Cylinders
F Crew Oxygen-Storage Cylinders ** ON A/C NOT FOR ALL
   (1) Clean the component interfaces and the adjacent area.
   (2) Do an inspection of the component interfaces and the adjacent area.
   (3) At the support of the crew oxygen-storage cylinder (5750HM1) (8):
     (a) Make sure that the lower pad (9) is in the correct condition.
     (b) Make sure that the clamps (3) and (6) are in the correct condition.
   (4) At the support of the crew oxygen-storage cylinder (5750HM2) (20):
     (a) Make sure that the lower pad (21) is in the correct condition.
     (b) Make sure that the clamps (15) and (18) are in the correct condition.
   (5) FOR [5750HM1] (OXYGEN CYLINDER)
     (a) Make sure that the date on the crew oxygen-storage cylinder (5750HM1) (8) is not expired and that the cylinder is serviceable.
     (b) Make sure that the protective bands (7) are in the correct condition.
     (c) Do a visual inspection of the crew oxygen-storage cylinder (5750HM1) (8) and make sure that there is no damage:
       1 Abrasion (because of wear, grinding or rubbing)
       2 Cuts
       3 Dents
       4 Delamination
       5 Heat or fire damage
       6 Structural damage
       7 Chemical damage.
     (d) Carefully put the crew oxygen-storage cylinder (5750HM1) (8) on its support.
     (e) Turn the crew oxygen-storage cylinder (5750HM1) (8) in the correct position.
     (f) Make sure that the position of the protective bands (7) agrees with the position of the clamps (3) and (6).
     (g) Engage the two pins (4) in the hooks of their clamps (3).
     (h) TORQUE the nuts (5) to between 0.39 and 0.28 m.daN (34.51 and 24.78 lbf.in ) T.
     (i) Put a red paint mark on the nuts (5) (
Ref. AMM TASK 20-23-22-910-001).
     (j) Remove the stowage cap (30) from the oxygen supply outlet (31).
     (k) Put the stowage cap (30) in the bag (29).
     (l) Remove the end of the overboard discharge hose (10) from the BAG - VINYL.
     (m) Remove the PLUG - BLANKING, APPROVED FOR USE WITH OXYGEN from the union (11).
     (n) Put a new AIPC 35-12-81-09-010 RING (12) or AIPC 35-12-81-09-013 RING (12) or AIPC 35-12-81-09-015 RING (12) in position on the overboard discharge connector (27).
     (o) Connect the union (11) on the overboard discharge connector (27) but only on the first thread.
     (p) Apply a thin layer of Synthetic Oil base Grease-Fuel and Oxidized Environment Fluorinated - (Material No.
03GEE1) on the three next threads of the overboard discharge connector (27).
     (q) Tighten the union (11) with your hand.
     (r) TORQUE the union (11) to between 2.7 and 1.9 m.daN (19.91 and 14.01 lbf.ft ) T.
     (s) Put a red paint mark on the connection between the overboard discharge connector (27) and the union (11) (
Ref. AMM TASK 20-23-22-910-001).
     (t) Remove the TIE WRAP(S) from the oxygen pressure-regulator transmitter (1).
     (u) Remove the oxygen pressure-regulator transmitter (1) from the BAG - VINYL.
     (v) Remove the PLUG - BLANKING, APPROVED FOR USE WITH OXYGEN from the oxygen pressure-regulator transmitter (1).
     (w) Put the oxygen pressure-regulator transmitter (1) in position on the oxygen supply outlet (31) of the valve assy (28).
     (x) Connect the union (2) to the oxygen supply outlet (31) but only on the first thread.
     (y) Apply a thin layer of Synthetic Oil base Grease-Fuel and Oxidized Environment Fluorinated - (Material No.03GEE1) on the three next threads of the oxygen supply outlet (31).
     (z) Tighten the union (2) with your hand.
     (aa) TORQUE the nut (2) to between 8.0 and 7.0 m.daN (59.00 and 51.62 lbf.ft ) T.
     (ab) Put a red paint mark on the connection between the oxygen supply outlet (31) and the nut (2) (
Ref. AMM TASK 20-23-22-910-001).
   (6) FOR [5750HM2] (OXYGEN CYLINDER)
     (a) Make sure that the date on the crew oxygen-storage cylinder (5750HM2) (20) is not expired and that the cylinder is serviceable.
     (b) Make sure that the protective bands (19) are in the correct condition.
     (c) Do a visual inspection of the crew oxygen-storage cylinder (5750HM2) (20) and make sure that there is no damage:
       1 Abrasion (because of wear, grinding or rubbing)
       2 Cuts
       3 Dents
       4 Delamination
       5 Heat or fire damage
       6 Structural damage
       7 Chemical damage.
     (d) Carefully put the crew oxygen-storage cylinder (5750HM2) (20) on its support.
     (e) Turn the crew oxygen-storage cylinder (5750HM2) (20) in the correct position.
     (f) Make sure that the position of the protective bands (19) agrees with the position of the clamps (15) and (18).
     (g) Engage the two pins (17) in the hooks of their clamps (15).
     (h) TORQUE the nuts (16) to between 0.39 and 0.28 m.daN (34.51 and 24.78 lbf.in ) T.
     (i) Put a red paint mark on the nuts (16) (
Ref. AMM TASK 20-23-22-910-001).
     (j) Remove the stowage cap (30) from the oxygen supply outlet (31).
     (k) Put the stowage cap (30) in the bag (29).
     (l) Remove the end of the overboard discharge hose (23) from the BAG - VINYL.
     (m) Remove the PLUG - BLANKING, APPROVED FOR USE WITH OXYGEN from the union (22).
     (n) Put a new AIPC 35-12-81-11-030 RING FOR FLARED TUBE (24) in position on the overboard discharge connector (27).
     (o) Connect the union (22) on the overboard discharge connector (27) but only on the first thread.
     (p) Apply a thin layer of Synthetic Oil base Grease-Fuel and Oxidized Environment Fluorinated - (Material No.
03GEE1) on the three next threads of the overboard discharge connector (27).
     (q) Tighten the union (22) with your hand.
     (r) TORQUE the union (22) to between 2.7 and 1.9 m.daN (19.91 and 14.01 lbf.ft ) T.
     (s) Put a red paint mark on the connection between the overboard discharge connector (27) and the union (22) (
Ref. AMM TASK 20-23-22-910-001).
     (t) Remove the TIE WRAP(S) from the oxygen pressure-regulator transmitter (13).
     (u) Remove the oxygen pressure-regulator transmitter (13) from the BAG - VINYL.
     (v) Remove the PLUG - BLANKING, APPROVED FOR USE WITH OXYGEN from the oxygen pressure-regulator transmitter (13).
     (w) Put the oxygen pressure-regulator transmitter (13) in position on the oxygen supply outlet (31) of the valve assy (28).
     (x) Connect the union (14) to the oxygen supply outlet (31) but only on the first thread.
     (y) Apply a thin layer of Synthetic Oil base Grease-Fuel and Oxidized Environment Fluorinated - (Material No.03GEE1) on the three next threads of the oxygen supply outlet (31).
     (z) Tighten the union (14) with your hand.
     (aa) TORQUE the nut (14) to between 8.0 and 7.0 m.daN (59.00 and 51.62 lbf.ft ) T.
     (ab) Put a red paint mark on the connection between the oxygen supply outlet (31) and the nut (14) (
Ref. AMM TASK 20-23-22-910-001).
Subtask 35-11-41-790-053-B ** ON A/C NOT FOR ALL
B. Leak Test
F Crew Oxygen-Storage Cylinders ** ON A/C NOT FOR ALL
   (1) FOR [5750HM1] (OXYGEN CYLINDER)
     (a) Turn the manual shutoff valve (25) of the crew oxygen-storage cylinder (5750HM1) (8) very slowly until it is fully open.
     (b) Apply the solution Testing Medium-Leak Detection - Oxygen System (Material No.14CCB6) to the mechanical connections.
     (c) Examine each connection to make sure that there are no leaks.
     (d) Remove the solution Testing Medium-Leak Detection - Oxygen System (Material No.14CCB6) with a lint-free cotton cloth Textile-Lint free Cotton - (Material No.14SBA1) .
   (2) FOR [5750HM2] (OXYGEN CYLINDER)
     (a) Turn the manual shutoff valve (25) of the crew oxygen-storage cylinder (5750HM2) (20) very slowly until it is fully open.
     (b) Apply the solution Testing Medium-Leak Detection - Oxygen System (Material No.14CCB6) to the mechanical connections.
     (c) Examine each connection to make sure that there are no leaks.
     (d) Remove the solution Testing Medium-Leak Detection - Oxygen System (Material No.14CCB6) with a lint-free cotton cloth Textile-Lint free Cotton - (Material No.14SBA1) .
Subtask 35-11-41-865-059-A ** ON A/C NOT FOR ALL
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
PANELDESIGNATIONFINLOCATION
** ON A/C NOT FOR ALL
49VUOXYGEN/CREW/OXY/SPLY1HTHA01
Subtask 35-11-41-710-052-A ** ON A/C NOT FOR ALL
D. Test
   (1) Do the operational test of the crew oxygen distribution (Ref. AMM TASK 35-12-00-710-001).
5. Close-up
Subtask 35-11-41-860-057-B ** ON A/C NOT FOR ALL
A. Put the aircraft back to its initial configuration.
   (1) Check of the position of the manual shutoff valves
CAUTION: TURN THE HANDVALVES ON ALL OXYGEN BOTTLES UNTIL THEY ARE FULLY OPEN. IF THE HANDVALVES ARE NOT FULLY OPEN BEFORE FLIGHT, IT IS POSSIBLE THAT THE OXYGEN PRESSURE DATA ON THE ECAM DOOR/OXY PAGE WILL NOT BE CORRECT.
     (a) Make sure that the two manual shutoff valves (25) are fully open.
   (2) Make sure that the work area is clean and clear of tools and other items.
   (3) In the avionics compartment, on the two manual shutoff valves (25):
  • Remove the WARNING NOTICE(S).
   (4) In the cockpit, on the CREW SUPPLY pushbutton switch:
  • Remove the WARNING NOTICE(S).
   (5) De-energize the aircraft electrical circuits (Ref. AMM TASK 24-41-00-862-002).
Subtask 35-11-41-410-053-A ** ON A/C NOT FOR ALL
B. Close Access
   (1) Close access door 812 (Ref. AMM TASK 52-41-00-410-002).
   (2) Remove the access platform(s).
[Rev.10 from 2021] 2026.04.01 04:42:45 UTC