Mechanical Cleaning of the Ignition Exciter [CFML]
TASK 74-11-05-140-801-A
Mechanical Cleaning of the Ignition Exciter
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
C. Work Zones and Access Panels
D. Referenced Information
3. Job Set-up
Subtask 74-11-05-941-053-A
Subtask 74-11-05-140-050-A
Subtask 74-11-05-410-054-A
[Rev.10 from 2021]
2026.04.01 03:08:44 UTC
Mechanical Cleaning of the Ignition Exciter
WARNING:
BE CAREFUL WHEN YOU DO WORK ON THE ENGINE PARTS AFTER THE ENGINE SHUTDOWN. USE APPLICABLE THERMAL GLOVES. THE ENGINE PARTS CAN STAY HOT FOR ONE HOUR AFTER SHUTDOWN AND CAN BURN YOU.
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
ZONE: 400
1. Reason for the JobSelf explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.CP1039) | acetone |
| (Material No.CP2011) | stoddard solvent |
| (Material No.CP2559) | ardrox 552 |
| (Material No.CP2560) | turco ind 79 |
| (Material No.CP2566) | mag-chem teksol |
| (Material No.CP2584) | degreasol 99 R |
| (Material No.CP2656) | mag-chem skysol |
| (Material No.14SBA1) | Textile-Lint free Cotton - |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 400 | POWER PLANT, NACELLES AND PYLONS |
| FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENGINE 1) | |
| 437AL, 438AR, 452AR | |
| FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENGINE 2) | |
| 447AL, 448AR, 462AR | |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 70-70-00-910-804-A | Electrical Standard Practices |
| TASK 71-13-00-010-803-A | Opening of the Fan Cowl Doors |
| TASK 71-13-00-410-803-A | Closing of the Fan Cowl Doors |
| TASK 74-00-00-710-803-A | Ignition Test (Menu Mode) |
| TASK 74-11-05-000-801-A | Removal of Ignition Exciter 1 |
| TASK 74-11-05-000-802-A | Removal of Ignition Exciter 2 |
| TASK 74-11-05-400-801-A | Installation of Ignition Exciter 1 |
| TASK 74-11-05-400-802-A | Installation of Ignition Exciter 2 |
| TASK 78-30-00-040-809-A | Deactivation of the Thrust Reverser System for Ground Maintenance |
| TASK 78-30-00-440-809-A | Reactivation of the Thrust Reverser System after Ground Maintenance |
| TASK 78-36-00-010-806-A | Opening of the Thrust Reverser Cowl Doors |
| TASK 78-36-00-410-806-A | Closing of the Thrust Reverser Cowl Doors |
Subtask 74-11-05-941-053-A
A. Safety Precautions
(1) On the center pedestal, on ENG panel 115VU:
(a) Make sure that the ENG/MODE selector switch is in the NORM position.
(b) Make sure that the ENG/MASTER 1(2) control switch was in the OFF position not less than five minutes before you do this procedure.
(c) Put WARNING NOTICE(S) in position to tell persons not to operate:
(a) Make sure that the ON legend of the FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put a WARNING NOTICE(S) in position to tell persons not to energize FADEC 1(2).
Subtask 74-11-05-865-055-A (1) On the center pedestal, on ENG panel 115VU:
(a) Make sure that the ENG/MODE selector switch is in the NORM position.
(b) Make sure that the ENG/MASTER 1(2) control switch was in the OFF position not less than five minutes before you do this procedure.
(c) Put WARNING NOTICE(S) in position to tell persons not to operate:
- The ENG/MODE selector switch
- The ENG/MASTER 1(2) control switch.
(a) Make sure that the ON legend of the FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put a WARNING NOTICE(S) in position to tell persons not to energize FADEC 1(2).
B. Open, safety and tag these circuit breakers in this sequence:
Subtask 74-11-05-010-056-A | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C ALL | |||
| 49VU | ENGINE/1 AND 2/IGN/SYS A | 1JH | A03 |
| FOR FIN: 4020KM1 (POWER PLANTDEMOUNTABLE, ENGINE 1) | |||
| 121VU | ENGINE/IGN/ENG1/SYS B | 3JH1 | P41 |
| FOR FIN: 4020KM2 (POWER PLANTDEMOUNTABLE, ENGINE 2) | |||
| 121VU | ENGINE/IGN/ENG2/SYS B | 3JH2 | P42 |
C. Get Access
(1) Open the fan cowl doors (Ref. AMM TASK 71-13-00-010-803):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENGINE 1)
437AL 438AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENGINE 2)
447AL 448AR
Subtask 74-11-05-040-053-A (1) Open the fan cowl doors (Ref. AMM TASK 71-13-00-010-803):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENGINE 1)
437AL 438AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENGINE 2)
447AL 448AR
D. Deactivation of the Thrust Reverser System for Ground Maintenance
Subtask 74-11-05-010-057-A WARNING:
YOU MUST DEACTIVATE THE THRUST REVERSER BEFORE YOU DO WORK ON OR AROUND IT. IF YOU DO NOT, THE THRUST REVERSER CAN OPERATE ACCIDENTALLY AND CAUSE AN INJURY AND/OR DAMAGE.
(1) Do the deactivation of the thrust reverser system for ground maintenance (Ref. AMM TASK 78-30-00-040-809). E. Get Access
(1) Open the right thrust reverser cowl-doors (Ref. AMM TASK 78-36-00-010-806):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENGINE 1)
452AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENGINE 2)
462AR
Subtask 74-11-05-020-055-A (1) Open the right thrust reverser cowl-doors (Ref. AMM TASK 78-36-00-010-806):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENGINE 1)
452AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENGINE 2)
462AR
F. Remove the exciter box shroud lid (Ref. AMM TASK 74-11-05-000-801) and (Ref. AMM TASK 74-11-05-000-802).
(1) Remove the four bolts that attach the exciter box shroud lid to the exciter shroud box.
Subtask 74-11-05-020-056-A (1) Remove the four bolts that attach the exciter box shroud lid to the exciter shroud box.
G. Disconnect the power supply electrical harness connector and the ignition lead (Ref. AMM TASK 74-11-05-000-801) and (Ref. AMM TASK 74-11-05-000-802).
(1) Disconnect the power supply electrical harness connector from the electrical input connector on the forward side of the ignition exciter.
(2) Disconnect the ignition lead from the ignition lead connector on the aft side of the ignition exciter.
4. Procedure(1) Disconnect the power supply electrical harness connector from the electrical input connector on the forward side of the ignition exciter.
(2) Disconnect the ignition lead from the ignition lead connector on the aft side of the ignition exciter.
Subtask 74-11-05-140-050-A
A. Clean the Electrical Connector
(1) Clean the electrical connector with a BRUSH - BRISTLED, FIBER, SOFT and stoddard solvent (Material No.CP2011) or acetone (Material No.CP1039) or ardrox 552 (Material No.CP2559) or turco ind 79 (Material No.CP2560) or mag-chem teksol (Material No.CP2566) or degreasol 99 R (Material No.CP2584) or mag-chem skysol (Material No.CP2656) .
(2) Remove deposits with a Textile-Lint free Cotton - (Material No.14SBA1) .
Subtask 74-11-05-420-055-A (1) Clean the electrical connector with a BRUSH - BRISTLED, FIBER, SOFT and stoddard solvent (Material No.CP2011) or acetone (Material No.CP1039) or ardrox 552 (Material No.CP2559) or turco ind 79 (Material No.CP2560) or mag-chem teksol (Material No.CP2566) or degreasol 99 R (Material No.CP2584) or mag-chem skysol (Material No.CP2656) .
(2) Remove deposits with a Textile-Lint free Cotton - (Material No.14SBA1) .
B. Connect the Power Supply and the Ignition Lead
(1) Connect the ignition lead to the electrical input connector on the aft side of the exciter.
(a) TORQUE the connector nut to between 162 and 138 lbf.in (1.83 and 1.56 m.daN )
.
(2) Connect the power supply electrical harness connector to the electrical input connector on the forward side of the exciter (Ref. AMM TASK 70-70-00-910-804).
Subtask 74-11-05-420-056-A (1) Connect the ignition lead to the electrical input connector on the aft side of the exciter.
(a) TORQUE the connector nut to between 162 and 138 lbf.in (1.83 and 1.56 m.daN )
. (2) Connect the power supply electrical harness connector to the electrical input connector on the forward side of the exciter (Ref. AMM TASK 70-70-00-910-804).
C. Install the exciter box shroud lid (Ref. AMM TASK 74-11-05-400-801) and (Ref. AMM TASK 74-11-05-400-802).
(1) Install the four bolts that attach the exciter box shroud lid to the exciter shroud box.
(2) TORQUE the four bolts to between 59 and 51 lbf.in (0.67 and 0.58 m.daN )
.
Subtask 74-11-05-865-056-A (1) Install the four bolts that attach the exciter box shroud lid to the exciter shroud box.
(2) TORQUE the four bolts to between 59 and 51 lbf.in (0.67 and 0.58 m.daN )
. D. Remove the safety clips and tags and close these circuit breakers in this sequence:
5. Close-up| PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C ALL | |||
| 49VU | ENGINE/1 AND 2/IGN/SYS A | 1JH | A03 |
| FOR FIN: 4020KM1 (POWER PLANTDEMOUNTABLE, ENGINE 1) | |||
| 121VU | ENGINE/IGN/ENG1/SYS B | 3JH1 | P41 |
| FOR FIN: 4020KM2 (POWER PLANTDEMOUNTABLE, ENGINE 2) | |||
| 121VU | ENGINE/IGN/ENG2/SYS B | 3JH2 | P42 |
Subtask 74-11-05-410-054-A
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the right thrust reverser cowl-doors (Ref. AMM TASK 78-36-00-410-806):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENGINE 1)
452AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENGINE 2)
462AR
Subtask 74-11-05-440-052-A (1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the right thrust reverser cowl-doors (Ref. AMM TASK 78-36-00-410-806):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENGINE 1)
452AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENGINE 2)
462AR
B. Do the reactivation of the thrust reverser system after ground maintenance (Ref. AMM TASK 78-30-00-440-809).
Subtask 74-11-05-410-055-A C. Close Access
(1) Close the fan cowl doors (Ref. AMM TASK 71-13-00-410-803):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENGINE 1)
437AL 438AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENGINE 2)
447AL 448AR
(2) Remove the WARNING NOTICE(S).
Subtask 74-11-05-710-051-A (1) Close the fan cowl doors (Ref. AMM TASK 71-13-00-410-803):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENGINE 1)
437AL 438AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENGINE 2)
447AL 448AR
(2) Remove the WARNING NOTICE(S).