Installation of the Starter Motor Clutch (APS 3200)

TASK 49-42-52-400-002-A
Installation of the Starter Motor Clutch (APS 3200)

WARNING: DO NOT TOUCH THE APU UNTIL IT IS SUFFICIENTLY COOL TO PREVENT BURNS WHEN YOU DO THE MAINTENANCE TASK(S).

WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.

1. Reason for the Job
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment

REFERENCE	QTY	DESIGNATION
No specific	Torque wrench: range to between 51 and 46 lbf.in (0.58 and 0.52 m.daN )

B. Consumable Materials

REFERENCE	DESIGNATION
(Material No.03ABA1)	Synthetic base Lubricating Oil-Turbine Engine - -
(Material No.03ABB1)	Synthetic base Lubricating Oil-Turbine Engine Low Temp. -
(Material No.03FAB1)	Mineral Oil base Grease-- Vaseline or Petrolatum -

C. Work Zones and Access Panels

ZONE/ACCESS	ZONE DESCRIPTION
315AL, 316AR

D. Expendable Parts

FIG.ITEM	DESIGNATION	IPC-CSN
4	PACKING	AIPC 49-42-04-50-080

E. Referenced Information

REFERENCE	DESIGNATION
TASK 24-41-00-861-002-A	Energize the Aircraft Electrical Circuits from the External Power
TASK 24-41-00-861-002-A-01	Energize the Aircraft Electrical Circuits from the APU
TASK 24-41-00-861-002-A-02	Energize the Aircraft Electrical Circuits from Engine 1(2)
TASK 24-41-00-862-002-A	De-energize the Aircraft Electrical Circuits Supplied from the External Power
TASK 24-41-00-862-002-A-01	De-energize the Aircraft Electrical Circuits Supplied from the APU
TASK 24-41-00-862-002-A-02	De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2)
TASK 29-00-00-864-001-A	Put the Related Hydraulic System in the Depressurized Configuration before Maintenance Action
TASK 49-42-51-400-007-A	Installation of the Starter Motor (APS 3200)
TASK 52-41-00-010-001-A	Open the APU Doors for Access
TASK 52-41-00-410-001-A	Close the APU Doors after Access
Starter Motor Clutch

3. Job Set-up
Subtask 49-42-52-860-051-A ** ON A/C NOT FOR ALL

A. Aircraft Maintenance Configuration
(1) Make sure that the aircraft electrical circuits are energized (Ref. AMM TASK 24-41-00-861-002).
(2) On the panel 25VU, make sure that the APU MASTER SW pushbutton switch is off.
(3) Make sure that there is a warning notice in the cockpit to tell persons not to start the APU.
(4) Make sure that the hydraulic systems are depressurized
(Ref. AMM TASK 29-00-00-864-001).
(5) Make sure that the access platform is in position below the APU compartment.
(6) Make sure that the APU access doors are open (Ref. AMM TASK 52-41-00-010-001).
(7) Make sure that the LIGHT control switch 11LJ is set to the on position.

Subtask 49-42-52-865-054-A ** ON A/C NOT FOR ALL

B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

PANEL	DESIGNATION	FIN	LOCATION
** ON A/C NOT FOR ALL
121VU	APU/APU/CTL	2KD	L42
121VU	APU/ECB/SPLY	1KD	L41

4. Procedure
Subtask 49-42-52-910-054-A ** ON A/C NOT FOR ALL

A. Preparation for Installation
(1) Make sure that the parts retained from the removed component are clean and in the correct condition.
(2) Do an inspection of the component interfaces and the adjacent area.
(3) Apply Mineral Oil base Grease-- Vaseline or Petrolatum - (Material No.03FAB1) to the new AIPC 49-42-04-50-080 PACKING (4).
(4) Install the new packing (4) on the bearing support assembly (3).
(5) Apply Synthetic base Lubricating Oil-Turbine Engine - - (Material No.03ABA1) or Synthetic base Lubricating Oil-Turbine Engine Low Temp. - (Material No.03ABB1) to the bolts (1) and to the location pin (5).

Subtask 49-42-52-420-052-A ** ON A/C NOT FOR ALL

CAUTION: -YOU MUST NOT INCREASE THE TIGHTENING TORQUE MORE THAN THE MAXIMUM VALUE.

APPLY ALL TIGHTENING TORQUES WITH A TORQUE WRENCH OR A CALIBRATED SCREWDRIVER.

B. Installation of the Starter Motor Clutch

Starter Motor Clutch ** ON A/C NOT FOR ALL

(1) Push the starter motor clutch (6) into the gearbox.
(2) Put the bearing support assembly (3) in position on the gearbox and align it with the location pin (5).
(3) Attach the bearing support assembly (3) on the gearbox with the bolts (1) and the washers (2).
(4) TORQUE the bolts (1) by steps in the sequence shown to between 51 and 46 lbf.in (0.58 and 0.52 m.daN )

.
(5) Install the starter motor (Ref. AMM TASK 49-42-51-400-007).

5. Close-up
Subtask 49-42-52-410-053-A ** ON A/C NOT FOR ALL

A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Set the LIGHT control switch 11LJ to the off position.
(3) Close the APU access doors 316AR 315AL (Ref. AMM TASK 52-41-00-410-001).
(4) Remove the access platform(s).
(5) Remove the WARNING NOTICE(S).

Subtask 49-42-52-865-055-A ** ON A/C NOT FOR ALL

B. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

PANEL	DESIGNATION	FIN	LOCATION
** ON A/C NOT FOR ALL
121VU	APU/APU/CTL	2KD	L42
121VU	APU/ECB/SPLY	1KD	L41

Subtask 49-42-52-860-052-A ** ON A/C NOT FOR ALL

C. Aircraft Maintenance Configuration
(1) De-energize the aircraft electrical circuits
(Ref. AMM TASK 24-41-00-862-002).

[Rev.10 from 2021] 2026.04.01 01:30:39 UTC