Installation of the Pneumatic Sense Lines in the Pylon
TASK 36-11-49-400-018-A
Installation of the Pneumatic Sense Lines in the Pylon
This task gives the installation procedures of the sense lines installed between:
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
C. Work Zones and Access Panels
D. Referenced Information
3. Job Set-up
Subtask 36-11-49-860-115-A ** ON A/C NOT FOR ALL
Subtask 36-11-49-420-120-B ** ON A/C NOT FOR ALL
Subtask 36-11-49-410-171-A ** ON A/C NOT FOR ALL
[Rev.10 from 2021]
2026.04.01 12:37:48 UTC
Installation of the Pneumatic Sense Lines in the Pylon
WARNING:
MAKE SURE THAT THE PNEUMATIC SYSTEM IS DEPRESSURIZED BEFORE YOU START WORK. PRESSURIZED AIR CAN CAUSE INJURY TO PERSONNEL.
WARNING:
BE CAREFUL WHEN YOU DO WORK ON THE ENGINE PARTS AFTER THE ENGINE SHUTDOWN. USE APPLICABLE THERMAL GLOVES. THE ENGINE PARTS CAN STAY HOT FOR ONE HOUR AFTER SHUTDOWN AND CAN BURN YOU.
1. Reason for the JobThis task gives the installation procedures of the sense lines installed between:
- The bleed-pressure regulator-valve control-solenoid and the pylon interface
- The fan-air valve control-thermostat and the fan air valve
- The bleed transferred pressure-transducer, the bleed-pressure regulator-valve control-solenoid and the pylon interface
- The bleed regulated pressure-transducer and the duct assy.
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.V10-031) | anti-galling compound |
| (Material No.03PBB1) | Lubricant-Anti Seize High Temp. - |
| (Material No.03QBC1) | Dry lubricant-General Assembly Molybdenum Disulfide & Silicone - |
| (Material No.14QEB1) | Wire-Locking Dia: 0.6 mm CRES Nickel Alloy - |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 453 | HOT SECTION |
| 463 | HOT SECTION |
| FOR [1000EM1] (ENGINE-1) | |
| 413CL, 413CR, 413DT, 415AL, 415AR, 437AL, 438AR, 451AL, 452AR | |
| FOR [1000EM2] (ENGINE-2) | |
| 423CL, 423CR, 423DT, 425AL, 425AR, 447AL, 448AR, 461AL, 462AR | |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 20-21-12-911-001-A | Tightening Torques for Pipe Unions (not for OXYGEN Unions) |
| TASK 24-41-00-861-002-A | Energize the Aircraft Electrical Circuits from the External Power |
| TASK 24-41-00-861-002-A-01 | Energize the Aircraft Electrical Circuits from the APU |
| TASK 24-41-00-862-002-A | De-energize the Aircraft Electrical Circuits Supplied from the External Power |
| TASK 24-41-00-862-002-A-01 | De-energize the Aircraft Electrical Circuits Supplied from the APU |
| TASK 36-12-00-860-001-A | Pressurization of the Bleed System with the APU |
| TASK 36-12-00-860-002-A | Pressurization of the Bleed System through the HP Ground Connector |
| TASK 49-00-00-860-009-A | APU Shutdown by External Power (131-9(A)) |
| TASK 49-00-00-860-009-A-01 | APU Shutdown by Batteries (131-9(A)) |
| TASK 71-13-00-010-010-A | Opening of the Fan Cowls 437AL(447AL),438AR(448AR) |
| TASK 71-13-00-410-010-A | Closing of the Fan Cowls 437AL(447AL),438AR(448AR) |
| TASK 78-30-00-040-012-A | Deactivation of the Thrust Reverser Hydraulic Control Unit (HCU) for Ground Maintenance |
| TASK 78-30-00-440-012-A | Re-activation of the Thrust Reverser Hydraulic Control Unit (HCU) after Ground Maintenance |
| TASK 78-32-00-010-010-A | Opening of the Thrust Reverser Halves |
| TASK 78-32-00-410-010-A | Closing of the Thrust Reverser Halves |
Subtask 36-11-49-860-115-A ** ON A/C NOT FOR ALL
A. Aircraft Maintenance Configuration
(1) Make sure that the aircraft electrical circuits are energized (Ref. AMM TASK 24-41-00-861-002) or (Ref. AMM TASK 24-41-00-861-002).
(2) Make sure that engine 1(2) shutdown occurred for a minimum of 5 minutes before you do this procedure.
(3) On AIR COND panel 30VU:
Subtask 36-11-49-010-203-A ** ON A/C NOT FOR ALL (1) Make sure that the aircraft electrical circuits are energized (Ref. AMM TASK 24-41-00-861-002) or (Ref. AMM TASK 24-41-00-861-002).
(2) Make sure that engine 1(2) shutdown occurred for a minimum of 5 minutes before you do this procedure.
(3) On AIR COND panel 30VU:
- Make sure that the ENG 1(2) BLEED pushbutton switch is released (the OFF legend is on).
- Make sure that the APU BLEED pushbutton switch is released (the ON legend is off).
- Make sure that the WARNING NOTICE(S) is in position to tell persons not to operate the pneumatic system.
- Make sure that the WARNING NOTICE(S) is in position to tell persons not to start engine 1(2).
- Make sure that the WARNING NOTICE(S) is in position to tell persons not to pressurize the pneumatic system.
- Make sure that the ON legend of the ENG/FADEC GND PWR 1(2) pushbutton switch is off.
- Make sure that the WARNING NOTICE(S) is in position to tell persons not to energize FADEC 1(2).
B. Get Access
(1) Make sure that the fan cowls are open (Ref. AMM TASK 71-13-00-010-010):
(a) FOR [1000EM1] (ENGINE-1)
437AL 438AR
(b) FOR [1000EM2] (ENGINE-2)
447AL 448AR.
(2) Make sure that the thrust reverser halves are open (Ref. AMM TASK 78-32-00-010-010):
(a) FOR [1000EM1] (ENGINE-1)
451AL 452AR
(b) FOR [1000EM2] (ENGINE-2)
461AL 462AR.
Subtask 36-11-49-040-146-A ** ON A/C NOT FOR ALL (1) Make sure that the fan cowls are open (Ref. AMM TASK 71-13-00-010-010):
(a) FOR [1000EM1] (ENGINE-1)
437AL 438AR
(b) FOR [1000EM2] (ENGINE-2)
447AL 448AR.
(2) Make sure that the thrust reverser halves are open (Ref. AMM TASK 78-32-00-010-010):
(a) FOR [1000EM1] (ENGINE-1)
451AL 452AR
(b) FOR [1000EM2] (ENGINE-2)
461AL 462AR.
C. Make sure that the Hydraulic Control Unit (HCU) of the Thrust Reverser is Deactivated (Ref. AMM TASK 78-30-00-040-012).
Subtask 36-11-49-865-176-A ** ON A/C NOT FOR ALL D. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
Subtask 36-11-49-010-205-B ** ON A/C NOT FOR ALL | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 49VU | AIR BLEED/ENG 1/CTL | 3HA1 | D12 |
| 49VU | AIR BLEED/ENG 1/MONG | 2HA1 | D11 |
| 122VU | AIR BLEED/ENG 2/CTL | 3HA2 | Z23 |
| 122VU | AIR BLEED/ENG 2/MONG | 2HA2 | Z22 |
E. Get Access
(1) Make sure that an ACCESS PLATFORM 4M (13 FT)-ADJUSTABLE is in position at the pylon.
(2) Make sure that the access panels are removed:
(a) FOR [1000EM1] (ENGINE-1)
413CL 413CR 413DT 415AL 415AR
(b) FOR [1000EM2] (ENGINE-2)
423CL 423CR 423DT 425AL 425AR.
4. Procedure(1) Make sure that an ACCESS PLATFORM 4M (13 FT)-ADJUSTABLE is in position at the pylon.
(2) Make sure that the access panels are removed:
(a) FOR [1000EM1] (ENGINE-1)
413CL 413CR 413DT 415AL 415AR
(b) FOR [1000EM2] (ENGINE-2)
423CL 423CR 423DT 425AL 425AR.
Subtask 36-11-49-420-120-B ** ON A/C NOT FOR ALL
A. Installation of the Sense Lines Between the Bleed-Pressure Regulator-Valve Control-Solenoid and the Pylon Interface
Sense Lines Installed Between the Bleed-Pressure Regulator-Valve Control- Solenoid and the Pylon Interface ** ON A/C NOT FOR ALL
(a) Make sure that the pressure and the temperature of the bleed-air duct system are in ambient conditions.
(4) Make sure that the parts retained from the removed component are clean and in the correct condition.
(5) Install the sense line (9) as follows:
(a) Put the sense line (9) in position at the pylon interface (19) and at the upper front-spar datum.
(b) Install the washers (18) and the screws (17) on the pylon interface (19).
(c) Install the washers (10) and the screws (11) on the sense line (9) at the upper front-spar datum.
(d) To install the clamps that attach the sense line (9), do the steps that follow:
1 Install the bushing (12), clamp (13), washer (15) and screw (14).
2 Install the half clamps (6) and (7), cover (5), screw (4) and nut (8).
3 Tighten the screws (4) and (14).
(e) Tighten the screws (11) and (17).
(f) Connect the sense line (16) to the sense line (9) at the pylon interface (19).
(Ref. AMM TASK 20-21-12-911-001).
(6) Install the sense line (1) as follows:
(b) Connect the sense line (1) to the union of the bleed-pressure regulator-valve control-solenoid (3) and the sense line (9).
(c) To install the clamps that attach the sense line (1), do the steps that follow:
1 Install the half clamps (6) and (7), covers (5), screws (4) and nuts (8).
2 Tighten the screws (4).
(Ref. AMM TASK 20-21-12-911-001).
14QEB1 Wire-Locking Dia: 0.6 mm CRES Nickel Alloy - .
Subtask 36-11-49-420-121-B ** ON A/C NOT FOR ALL
Sense Lines Installed Between the Bleed-Pressure Regulator-Valve Control- Solenoid and the Pylon Interface ** ON A/C NOT FOR ALL NOTE: The sense line (1) is installed between the bleed-pressure regulator-valve control-solenoid and the upper front-spar datum. The sense line (9) is installed between the upper front-spar datum and the pylon interface.
(1) If you use the APU to energize the electrical circuits, stop the APU:- For GTCP 36-300 APU (Ref. AMM D/O 49-00-00-86)
- For APS 3200 APU (Ref. AMM D/O 49-00-00-86)
- For 131-9(A) APU (Ref. AMM TASK 49-00-00-860-009).
(a) Make sure that the pressure and the temperature of the bleed-air duct system are in ambient conditions.
WARNING:
MAKE SURE THAT THE PNEUMATIC SYSTEM IS DEPRESSURIZED BEFORE YOU START WORK. PRESSURIZED AIR CAN CAUSE INJURY TO PERSONNEL.
WARNING:
DO NOT TOUCH THE UNIT UNTIL IT IS SUFFICIENTLY COOL TO PREVENT BURNS WHEN YOU DO THE MAINTENANCE TASK(S).
(3) Remove the PLUG-BLANKING from each disconnected line end.(4) Make sure that the parts retained from the removed component are clean and in the correct condition.
(5) Install the sense line (9) as follows:
(a) Put the sense line (9) in position at the pylon interface (19) and at the upper front-spar datum.
(b) Install the washers (18) and the screws (17) on the pylon interface (19).
(c) Install the washers (10) and the screws (11) on the sense line (9) at the upper front-spar datum.
(d) To install the clamps that attach the sense line (9), do the steps that follow:
1 Install the bushing (12), clamp (13), washer (15) and screw (14).
2 Install the half clamps (6) and (7), cover (5), screw (4) and nut (8).
3 Tighten the screws (4) and (14).
(e) Tighten the screws (11) and (17).
(f) Connect the sense line (16) to the sense line (9) at the pylon interface (19).
CAUTION:
USE A SECOND WRENCH TO APPLY COUNTERTORQUE TO THE UNION WHEN YOU DISCONNECT/CONNECT THE PNEUMATIC LINES ON UNIONS.
(g) TORQUE the union of the sense line (16) to between 2.3 and 2.0 m.daN (16.96 and 14.75 lbf.ft )
(Ref. AMM TASK 20-21-12-911-001). (6) Install the sense line (1) as follows:
CAUTION:
APPLY ONLY A THIN LAYER OF GREASE TO THE THREADS OF THE HOSE-ASSEMBLY COUPLING NUTS, AND REMOVE THE UNWANTED GREASE TO PREVENT CONTAMINATION OF THE HOSE ASSEMBLY. IF YOU USE TOO MUCH GREASE, IT CAN CAUSE CLOGGING OF THE HOSE ASSEMBLY OR DAMAGE TO THE RELATED COMPONENTS.
(a) Clean and apply a thin layer of Dry lubricant-General Assembly Molybdenum Disulfide & Silicone - (Material No.03QBC1) or Lubricant-Anti Seize High Temp. - (Material No.03PBB1) to the threads of the union of the bleed-pressure regulator-valve control-solenoid (3). (b) Connect the sense line (1) to the union of the bleed-pressure regulator-valve control-solenoid (3) and the sense line (9).
(c) To install the clamps that attach the sense line (1), do the steps that follow:
1 Install the half clamps (6) and (7), covers (5), screws (4) and nuts (8).
2 Tighten the screws (4).
CAUTION:
USE A SECOND WRENCH TO APPLY COUNTERTORQUE TO THE UNION WHEN YOU DISCONNECT/CONNECT THE PNEUMATIC LINES ON UNIONS.
(d) TORQUE the unions of the sense line (1) to between 1.7 and 1.5 m.daN (12.54 and 11.06 lbf.ft )
(Ref. AMM TASK 20-21-12-911-001). WARNING:
USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
(e) Safety the unions of the sense line (1) to the unions of the sense line (2) with the lockwire B. Installation of the Sense Lines Between the Fan-Air Valve Control-Thermostat and the Fan Air Valve
Sense Lines Installed Between the Fan-Air Valve Control-Thermostat and the Fan Air Valve ** ON A/C NOT FOR ALL
(2) Make sure that the parts retained from the removed component are clean and in the correct condition.
(4) Install the sense line (7) as follows:
(a) Put the sense line (7) in position between the fan air valve (16) and the upper front-spar datum.
(b) Connect the sense line (7) to the union of the fan air valve (16).
(c) Install the washers (14) and the screws (15) to the sense line (7) at the upper front-spar datum.
(d) To install the clamp that attaches the sense line (7), do the steps that follow:
1 Install the bushing (9), clamp (8), washer (10) and screw (11).
2 Tighten the screws (11) and (15).
(Ref. AMM TASK 20-21-12-911-001).
14QEB1 Wire-Locking Dia: 0.6 mm CRES Nickel Alloy - .
(5) Install the sense line (4) as follows:
(a) Connect the sense line (4) to the union of the fan-air valve control-thermostat (12) and the sense line (7).
(b) To install the clamps that attach the sense line (4), do the steps that follow:
1 Install the half clamps (3) and (6), covers (2), screws (1) and nuts (5).
2 Tighten the screws (1).
(Ref. AMM TASK 20-21-12-911-001).
14QEB1 Wire-Locking Dia: 0.6 mm CRES Nickel Alloy - .
Subtask 36-11-49-420-122-D ** ON A/C NOT FOR ALL
Sense Lines Installed Between the Fan-Air Valve Control-Thermostat and the Fan Air Valve ** ON A/C NOT FOR ALL NOTE: The sense line (4) is installed between the fan-air valve control-thermostat and the upper front-spar datum. The sense line (7) is installed between the upper front-spar datum and the fan air valve (16).
(1) Remove the PLUG-BLANKING from each disconnected line end.(2) Make sure that the parts retained from the removed component are clean and in the correct condition.
CAUTION:
APPLY ONLY A THIN LAYER OF GREASE TO THE THREADS OF THE HOSE-ASSEMBLY COUPLING NUTS, AND REMOVE THE UNWANTED GREASE TO PREVENT CONTAMINATION OF THE HOSE ASSEMBLY. IF YOU USE TOO MUCH GREASE, IT CAN CAUSE CLOGGING OF THE HOSE ASSEMBLY OR DAMAGE TO THE RELATED COMPONENTS.
(3) Clean and apply a thin layer of Dry lubricant-General Assembly Molybdenum Disulfide & Silicone - (Material No.03QBC1) or Lubricant-Anti Seize High Temp. - (Material No.03PBB1) to the threads of the unions of the fan air valve (16) and the fan-air valve control-thermostat (12). (4) Install the sense line (7) as follows:
(a) Put the sense line (7) in position between the fan air valve (16) and the upper front-spar datum.
(b) Connect the sense line (7) to the union of the fan air valve (16).
(c) Install the washers (14) and the screws (15) to the sense line (7) at the upper front-spar datum.
(d) To install the clamp that attaches the sense line (7), do the steps that follow:
1 Install the bushing (9), clamp (8), washer (10) and screw (11).
2 Tighten the screws (11) and (15).
CAUTION:
USE A SECOND WRENCH TO APPLY COUNTERTORQUE TO THE UNION WHEN YOU DISCONNECT/CONNECT THE PNEUMATIC LINES ON UNIONS.
(e) TORQUE the union of the sense line (7) to the union of the fan air valve (16) to between 1.7 and 1.5 m.daN (12.54 and 11.06 lbf.ft )
(Ref. AMM TASK 20-21-12-911-001). WARNING:
USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
(f) Safety the union of the sense line (7) to the fan air valve (16) with the lockwire (5) Install the sense line (4) as follows:
(a) Connect the sense line (4) to the union of the fan-air valve control-thermostat (12) and the sense line (7).
(b) To install the clamps that attach the sense line (4), do the steps that follow:
1 Install the half clamps (3) and (6), covers (2), screws (1) and nuts (5).
2 Tighten the screws (1).
CAUTION:
USE A SECOND WRENCH TO APPLY COUNTERTORQUE TO THE UNION WHEN YOU DISCONNECT/CONNECT THE PNEUMATIC LINES ON UNIONS.
(c) TORQUE the unions of the sense line (4) to the unions of the fan-air valve control-thermostat (12) and the sense line (7) to between 1.7 and 1.5 m.daN (12.54 and 11.06 lbf.ft )
(Ref. AMM TASK 20-21-12-911-001). WARNING:
USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
(d) Safety the unions of the sense line (4) to the union of the fan-air valve control-thermostat (12) and the sense line (13) with the lockwire C. Installation of the Sense Lines Between the Bleed Transferred Pressure- Transducer, the Bleed-Pressure Regulator-Valve Control-Solenoid and the Pylon Interface
Sense Lines Installed Between the Bleed Transferred Pressure-Transducer, the Bleed-Pressure Regulator-Valve Control-Solenoid and the Pylon Interface ** ON A/C NOT FOR ALL
(2) Make sure that the parts retained from the removed component are clean and in the correct condition.
(3) To clean and apply lubricant, do the steps that follows:
(b) Clean and apply a thin layer of anti-galling compound (Material No.V10-031) to the threads of the union of the bleed transferred pressure-transducer (7).
(4) Install the sense line (6) as follows:
(a) Put the sense line (6) in position at the upper front-spar datum and at rib 1.
(b) Connect the sense line (6) to the union of the bleed transferred pressure-transducer (7).
(c) Install the washers (5) and the screws (4) at the upper front-spar datum.
(d) Install the washers (11) and the screws (12) at rib 1.
(e) Tighten the screws (4) and (12).
(f) To install the clamps that attach the sense line (6), do the steps that follow:
1 Install the half clamps (9), the screw (10) and the nut (8).
2 Tighten the screw (10).
(Ref. AMM TASK 20-21-12-911-001).
(5) Install the sense line (13) as follows:
(a) Put the sense line (13) in position between the pylon interface (22) and the sense line (6).
(b) Install the washers (23) and the screws (24) on the pylon interface (22).
(c) Tighten the screws (24).
(d) Connect the sense line (13) to the sense line (6).
(e) To install the clamps that attach the sense line (13), do the steps that follow:
1 Install the bushing (15), clamp (14), washer (16) and screw (17).
2 Tighten the screw (17).
3 Install the half clamps (20), covers (19), screws (18) and nuts (21).
4 Tighten the screws (18).
(Ref. AMM TASK 20-21-12-911-001).
14QEB1 Wire-Locking Dia: 0.6 mm CRES Nickel Alloy - .
(h) Connect the sense line (25) to the sense line (13).
(Ref. AMM TASK 20-21-12-911-001).
(6) Install the sense line (2) as follows:
(a) Connect the unions of the sense line (2) to the union of the sense line (6) and the bleed-pressure regulator-valve control-solenoid (3).
(Ref. AMM TASK 20-21-12-911-001).
14QEB1 Wire-Locking Dia: 0.6 mm CRES Nickel Alloy - .
14QEB1 Wire-Locking Dia: 0.6 mm CRES Nickel Alloy - .
Subtask 36-11-49-420-123-B ** ON A/C NOT FOR ALL
Sense Lines Installed Between the Bleed Transferred Pressure-Transducer, the Bleed-Pressure Regulator-Valve Control-Solenoid and the Pylon Interface ** ON A/C NOT FOR ALL NOTE: The sense line (2) is installed between the bleed-pressure regulator-valve control-solenoid and the upper front-spar datum. The sense line (6) is installed between the upper front-spar datum, the bleed transferred pressure-transducer and rib 1. The sense line (13) is installed between rib 1 and the pylon interface.
(1) Remove the PLUG-BLANKING from each disconnected line end.(2) Make sure that the parts retained from the removed component are clean and in the correct condition.
(3) To clean and apply lubricant, do the steps that follows:
CAUTION:
APPLY ONLY A THIN LAYER OF GREASE TO THE THREADS OF THE HOSE-ASSEMBLY COUPLING NUTS, AND REMOVE THE UNWANTED GREASE TO PREVENT CONTAMINATION OF THE HOSE ASSEMBLY. IF YOU USE TOO MUCH GREASE, IT CAN CAUSE CLOGGING OF THE HOSE ASSEMBLY OR DAMAGE TO THE RELATED COMPONENTS.
(a) Clean and apply a thin layer of Dry lubricant-General Assembly Molybdenum Disulfide & Silicone - (Material No.03QBC1) or Lubricant-Anti Seize High Temp. - (Material No.03PBB1) to the threads of the union of the bleed-pressure regulator-valve control-solenoid (3). (b) Clean and apply a thin layer of anti-galling compound (Material No.V10-031) to the threads of the union of the bleed transferred pressure-transducer (7).
(4) Install the sense line (6) as follows:
(a) Put the sense line (6) in position at the upper front-spar datum and at rib 1.
(b) Connect the sense line (6) to the union of the bleed transferred pressure-transducer (7).
(c) Install the washers (5) and the screws (4) at the upper front-spar datum.
(d) Install the washers (11) and the screws (12) at rib 1.
(e) Tighten the screws (4) and (12).
(f) To install the clamps that attach the sense line (6), do the steps that follow:
1 Install the half clamps (9), the screw (10) and the nut (8).
2 Tighten the screw (10).
CAUTION:
USE A SECOND WRENCH TO APPLY COUNTERTORQUE TO THE UNION WHEN YOU DISCONNECT/CONNECT THE PNEUMATIC LINES ON UNIONS.
(g) TORQUE the union of the sense line (6) to the union of the bleed transferred pressure-transducer (7) to between 1.76 and 1.44 m.daN (12.98 and 10.62 lbf.ft )
(Ref. AMM TASK 20-21-12-911-001). (5) Install the sense line (13) as follows:
(a) Put the sense line (13) in position between the pylon interface (22) and the sense line (6).
(b) Install the washers (23) and the screws (24) on the pylon interface (22).
(c) Tighten the screws (24).
(d) Connect the sense line (13) to the sense line (6).
(e) To install the clamps that attach the sense line (13), do the steps that follow:
1 Install the bushing (15), clamp (14), washer (16) and screw (17).
2 Tighten the screw (17).
3 Install the half clamps (20), covers (19), screws (18) and nuts (21).
4 Tighten the screws (18).
CAUTION:
USE A SECOND WRENCH TO APPLY COUNTERTORQUE TO THE UNION WHEN YOU DISCONNECT/CONNECT THE PNEUMATIC LINES ON UNIONS.
(f) TORQUE the union of the sense line (13) on the union of the sense line (6) to between 1.7 and 1.5 m.daN (12.54 and 11.06 lbf.ft )
(Ref. AMM TASK 20-21-12-911-001). WARNING:
USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
(g) Safety the union of the sense line (13) to the screw (12) with the lockwire (h) Connect the sense line (25) to the sense line (13).
CAUTION:
USE A SECOND WRENCH TO APPLY COUNTERTORQUE TO THE UNION WHEN YOU DISCONNECT/CONNECT THE PNEUMATIC LINES ON UNIONS.
(i) TORQUE the union of the sense line (25) to between 1.7 and 1.5 m.daN (12.54 and 11.06 lbf.ft )
(Ref. AMM TASK 20-21-12-911-001). (6) Install the sense line (2) as follows:
(a) Connect the unions of the sense line (2) to the union of the sense line (6) and the bleed-pressure regulator-valve control-solenoid (3).
CAUTION:
USE A SECOND WRENCH TO APPLY COUNTERTORQUE TO THE UNION WHEN YOU DISCONNECT/CONNECT THE PNEUMATIC LINES ON UNIONS.
(b) TORQUE the unions of the sense line (2) to the union of the bleed-pressure regulator-valve control-solenoid (3) and the sense line (6) to between 1.7 and 1.5 m.daN (12.54 and 11.06 lbf.ft )
(Ref. AMM TASK 20-21-12-911-001). WARNING:
USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
(c) Safety the unions of the sense line (2) to the bleed-pressure regulator-valve control-solenoid (3) and to the screw (4) with the lockwire WARNING:
USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
(7) Safety the unions of the sense line (2) to the unions of the sense line (1) with the lockwire D. Installation of the Sense Lines Between the Bleed Regulated Pressure-Transducer and the Duct Assembly
Sense Lines Installed Between the Bleed Regulated Pressure-Transducer and the Duct Assembly ** ON A/C NOT FOR ALL
(2) Make sure that the parts retained from the removed component are clean and in the correct condition.
(4) Install the sense line (3) as follows:
(a) Put the sense line (3) in position at rib 1 and connect it to the union of the bleed regulated pressure-transducer (10).
(b) Install the washers (11) and the screws (12) on the sense line (3) at rib 1.
(c) Tighten the screws (12).
(d) To install the clamp that attaches the sense line (3), do the steps that follow:
1 Install the half clamps (2), the screw (1) and the nut (4).
2 Tighten the screw (1).
(Ref. AMM TASK 20-21-12-911-001).
14QEB1 Wire-Locking Dia: 0.6 mm CRES Nickel Alloy - .
(5) Install the sense line (5) as follows:
(a) Connect the sense line (5) to the sense line (3) at rib 1.
(c) Connect the sense line (5) to the union of the duct assembly (13).
(d) To install the clamp that attaches the sense line (5), do the steps that follow:
1 Install the bushing (6), clamp (7), washer (8) and screw (9).
2 Tighten the screw (9).
(e) TORQUE the unions of the sense line (5) to between 1.7 and 1.5 m.daN (12.54 and 11.06 lbf.ft )
(Ref. AMM TASK 20-21-12-911-001).
14QEB1 Wire-Locking Dia: 0.6 mm CRES Nickel Alloy - .
Subtask 36-11-49-480-079-A ** ON A/C NOT FOR ALL
Sense Lines Installed Between the Bleed Regulated Pressure-Transducer and the Duct Assembly ** ON A/C NOT FOR ALL NOTE: The sense line (3) is installed between the bleed regulated pressure-transducer and rib 1. The sense line (5) is installed between rib 1 and the duct assembly.
(1) Remove the PLUG-BLANKING from each disconnected line end.(2) Make sure that the parts retained from the removed component are clean and in the correct condition.
CAUTION:
APPLY ONLY A THIN LAYER OF GREASE TO THE THREADS OF THE HOSE-ASSEMBLY COUPLING NUTS, AND REMOVE THE UNWANTED GREASE TO PREVENT CONTAMINATION OF THE HOSE ASSEMBLY. IF YOU USE TOO MUCH GREASE, IT CAN CAUSE CLOGGING OF THE HOSE ASSEMBLY OR DAMAGE TO THE RELATED COMPONENTS.
(3) Clean and apply a thin layer of anti-galling compound (Material No.V10-031) to the threads of the union of the bleed regulated pressure-transducer (10). (4) Install the sense line (3) as follows:
(a) Put the sense line (3) in position at rib 1 and connect it to the union of the bleed regulated pressure-transducer (10).
(b) Install the washers (11) and the screws (12) on the sense line (3) at rib 1.
(c) Tighten the screws (12).
(d) To install the clamp that attaches the sense line (3), do the steps that follow:
1 Install the half clamps (2), the screw (1) and the nut (4).
2 Tighten the screw (1).
CAUTION:
USE A SECOND WRENCH TO APPLY COUNTERTORQUE TO THE UNION WHEN YOU DISCONNECT/CONNECT THE PNEUMATIC LINES ON UNIONS.
(e) TORQUE the union of the sense line (3) to the union of the bleed regulated pressure-transducer (10) to between 1.76 and 1.44 m.daN (12.98 and 10.62 lbf.ft )
(Ref. AMM TASK 20-21-12-911-001). WARNING:
USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
(f) Safety the union of the sense line (3) to the bleed regulated pressure- transducer (10) with lockwire (5) Install the sense line (5) as follows:
(a) Connect the sense line (5) to the sense line (3) at rib 1.
CAUTION:
APPLY ONLY A THIN LAYER OF GREASE TO THE THREADS OF THE HOSE-ASSEMBLY COUPLING NUTS, AND REMOVE THE UNWANTED GREASE TO PREVENT CONTAMINATION OF THE HOSE ASSEMBLY. IF YOU USE TOO MUCH GREASE, IT CAN CAUSE CLOGGING OF THE HOSE ASSEMBLY OR DAMAGE TO THE RELATED COMPONENTS.
(b) Clean and apply a thin layer of Dry lubricant-General Assembly Molybdenum Disulfide & Silicone - (Material No.03QBC1) or Lubricant-Anti Seize High Temp. - (Material No.03PBB1) to the threads of the union of the duct assy (13). (c) Connect the sense line (5) to the union of the duct assembly (13).
(d) To install the clamp that attaches the sense line (5), do the steps that follow:
1 Install the bushing (6), clamp (7), washer (8) and screw (9).
2 Tighten the screw (9).
(e) TORQUE the unions of the sense line (5) to between 1.7 and 1.5 m.daN (12.54 and 11.06 lbf.ft )
(Ref. AMM TASK 20-21-12-911-001). WARNING:
USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
(f) Safety the union of the sense line (5) to a screw (12) at rib 1 with lockwire E. Prepare for the Leak Test
(1) Do the steps that follow to install FOIL - ALUMINUM on the sense line connections:
Subtask 36-11-49-790-054-A ** ON A/C NOT FOR ALL (1) Do the steps that follow to install FOIL - ALUMINUM on the sense line connections:
- Wind the foil wrap around the joint one time.
- Twist the seam of the foil wrap tight.
- Make the foil wrap as tight as possible on the tube but do not cause damage to the wrap.
- Attach the foil wrap at the two sides of the pneumatic joint with lockwire
.14QEB1 Wire-Locking Dia: 0.6 mm CRES Nickel Alloy -
F. Leak Test
(1) Pressurize the bleed system through the HP ground connector (Ref. AMM TASK 36-12-00-860-002) or with the APU (Ref. AMM TASK 36-12-00-860-001).
(a) Make sure that there are no leaks at the sense line connections.
5. Close-up(1) Pressurize the bleed system through the HP ground connector (Ref. AMM TASK 36-12-00-860-002) or with the APU (Ref. AMM TASK 36-12-00-860-001).
(a) Make sure that there are no leaks at the sense line connections.
NOTE: There is a leak when the foil installed on the pneumatic connection breaks or when it is too hot.
(2) Remove the materials used to do the leak test. Subtask 36-11-49-410-171-A ** ON A/C NOT FOR ALL
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the thrust reverser halves (Ref. AMM TASK 78-32-00-410-010):
(a) FOR [1000EM1] (ENGINE-1)
451AL 452AR
(b) FOR [1000EM2] (ENGINE-2)
461AL 462AR.
Subtask 36-11-49-440-108-A ** ON A/C NOT FOR ALL (1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the thrust reverser halves (Ref. AMM TASK 78-32-00-410-010):
(a) FOR [1000EM1] (ENGINE-1)
451AL 452AR
(b) FOR [1000EM2] (ENGINE-2)
461AL 462AR.
B. Do the Activation of the Hydraulic Control Unit (HCU) of the Thrust Reverser (Ref. AMM TASK 78-30-00-440-012).
Subtask 36-11-49-865-177-A ** ON A/C NOT FOR ALL C. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
Subtask 36-11-49-410-172-B ** ON A/C NOT FOR ALL | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 49VU | AIR BLEED/ENG 1/CTL | 3HA1 | D12 |
| 49VU | AIR BLEED/ENG 1/MONG | 2HA1 | D11 |
| 122VU | AIR BLEED/ENG 2/CTL | 3HA2 | Z23 |
| 122VU | AIR BLEED/ENG 2/MONG | 2HA2 | Z22 |
D. Close Access
(1) Close the fan cowls (Ref. AMM TASK 71-13-00-410-010):
(a) FOR [1000EM1] (ENGINE-1)
437AL 438AR
(b) FOR [1000EM2] (ENGINE-2)
447AL 448AR.
(2) Install the access panels:
(a) FOR [1000EM1] (ENGINE-1)
413CL 413CR 413DT 415AL 415AR
(b) FOR [1000EM2] (ENGINE-2)
423CL 423CR 423DT 425AL 425AR.
(3) Remove the WARNING NOTICE(S).
(4) Remove the access platform(s).
Subtask 36-11-49-862-104-A ** ON A/C NOT FOR ALL (1) Close the fan cowls (Ref. AMM TASK 71-13-00-410-010):
(a) FOR [1000EM1] (ENGINE-1)
437AL 438AR
(b) FOR [1000EM2] (ENGINE-2)
447AL 448AR.
(2) Install the access panels:
(a) FOR [1000EM1] (ENGINE-1)
413CL 413CR 413DT 415AL 415AR
(b) FOR [1000EM2] (ENGINE-2)
423CL 423CR 423DT 425AL 425AR.
(3) Remove the WARNING NOTICE(S).
(4) Remove the access platform(s).
E. De-energize the aircraft electrical circuits
(Ref. AMM TASK 24-41-00-862-002) or (Ref. AMM TASK 24-41-00-862-002).
(Ref. AMM TASK 24-41-00-862-002) or (Ref. AMM TASK 24-41-00-862-002).