Installation of the Spoiler Servo Control

B. Preparation for Installation
   (1) Clean the component interface and/or the adjacent area with Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) .
   (2) Do an inspection of the component interfaces and the adjacent area.
   (3) Make sure that the parts retained from the removed component are clean and in the correct condition.
   (4) Make sure that the hydraulic line end-fittings are serviceable.
   (5) Extend, by hand, the piston rod of the spoiler servo control.
   (6) Install the 98D27604000000 COLLAR-SAFETY, SPOILER or 98D27604004000 COLLAR SAFETY SPOILER on the piston rod of the spoiler servo control.

C. Installation of the Spoiler Servo Control
   (1) Apply a layer of Polysulfide Sealant-Low Adhesion Brushable - (Material No.06AEA1) or Polysulfide Sealant-Low Adhesion Fillet Structure (Material No.06AEB2) to the interface of the spoiler servo control and to the heads of the bolts (61).
   (2) Remove the applicable spoiler support strut 98D27604002000 STRUT SUPPORT - SPOILER 1 or 98D27604001000 STRUT SUPPORT - SPOILER 2, 3, 4, AND 5.
   (3) Install the spoiler servo control.
   (4) Make sure that the location dowels engage correctly.
   (5) Remove the PLUG-BLANKING from each disconnected line end.
   (6) Connect the applicable hydraulic unions to the spoiler servo-control (Ref. AMM TASK 20-23-11-917-001) (Ref. AMM TASK 20-21-12-911-001):
     (a) FOR [31CE1] (SERVO CTL-SPLR1, L G), [31CE2] (SERVO CTL-SPLR1, R G)
the pipe (3) and the unions (1), (2) and (4)
     (b) FOR [31CE3] (SERVO CTL-SPLR2, L Y)
the pipes (22) and (26) and the unions (23), (24), (25) and (27)
     (c) FOR [31CE4] (SERVO CTL-SPLR2, R Y)
the pipes (6) and (9) and the unions (5), (7), (8) and (10)
     (d) FOR [31CE5] (SERVO CTL-SPLR3, L B)
the pipe (19) and the unions (17), (18), (21) and (22)
     (e) FOR [31CE6] (SERVO CTL-SPLR3, R B)
the pipe (14) and the unions (11), (12), (13), (15) and (16)
     (f) FOR [31CE7] (SERVO CTL-SPLR4, L Y)
the unions (30) and (31)
     (g) FOR [31CE8] (SERVO CTL-SPLR4, R Y)
the unions (32) and (33)
     (h) FOR [31CE9] (SERVO CTL-SPLR5, L G)
the pipe (35), the connector (39) and the unions (34), (36), (37), (38) and (40)
     (i) FOR [31CE10] (SERVO CTL-SPLR5, R G)
the pipes (44) and (49), the connector (48) and the unions (41), (42), (43), (45), (46) and (47).
   (7) Install the washers (60) and the bolts (61).
   (8) TORQUE the bolts (61) to between 3.26 and 2.95 m.daN (24.04 and 21.76 lbf.ft ) .
   (9) If applicable, turn the eye-end (63) and the piston rod together so that the greaser points down.
   (10) Apply a thin layer of Non Hardening Jointing Putty-Medium Temp. Area - - (Material No.06LCG9) to:

• The flanged bush (64)
  
• The special bolt (65)
  
• The sliding bush (66)
  
• The spoiler attachment bracket.
  

   (11) Install the flanged bush (64) and the sliding bush (66) in the spoiler attachment bracket.
   (12) Put the eye-end (63) in position in the spoiler attachment bracket and install the special bolt (65).
   (13) Make sure that the special bolt (65) engages correctly with the projection on the spoiler attachment bracket.
   (14) Measure dimension Z.
   (15) Install the washer (67) and the nut (68) on the special bolt (65), but do not tighten.
   (16) Remove the CAP-BLANKING from each electrical connector and receptacle.
   (17) Install the electrical connector (73).
   (18) Clean the electrical connector (73) with Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) .
   (19) Apply a continuous layer of Corrosion Preventive Compound-Heavy Duty Hard Film - (Material No.12ACB1) to the electrical connector (73).
   (20) Make sure that the work area is clean and clear of tools and other items.
   (21) Remove the access platform(s).

F. Aircraft Maintenance Configuration
   (1) Fully retract the flaps (Ref. AMM TASK 27-50-00-866-009).
   (2) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position at the correct zone:
     (a) FOR [31CE1] (SERVO CTL-SPLR1, L G)
Below zone 582
     (b) FOR [31CE2] (SERVO CTL-SPLR1, R G)
Below zone 682
     (c) FOR [31CE3] (SERVO CTL-SPLR2, L Y)
Below zone 583
     (d) FOR [31CE4] (SERVO CTL-SPLR2, R Y)
Below zone 683
     (e) FOR [31CE5] (SERVO CTL-SPLR3, L B)
Below zone 584
     (f) FOR [31CE6] (SERVO CTL-SPLR3, R B)
Below zone 684.
   (3) Remove the 98D27604000000 COLLAR-SAFETY, SPOILER or 98D27604004000 COLLAR SAFETY SPOILER from the applicable spoiler servo control and lower, by hand, the applicable spoiler.
   (4) Measure the distance between the applicable spoiler and the flap (Ref. AMM TASK 27-64-00-820-001).
   (5) When the clearance is correct:
     (a) TORQUE the nut (68) to between 6.5 and 5.2 m.daN (47.94 and 38.35 lbf.ft ) .
     (b) Install the locking cap (69) on the nut (68).
     (c) Safety the locking cap (69) with:
       1 FOR [31CE1] (SERVO CTL-SPLR1, L G), [31CE2] (SERVO CTL-SPLR1, R G)
The new AIPC 27-64-05-01-020 COTTER PIN (70) or AIPC 27-64-85-04-010 COTTER PIN (70)
       2 FOR [31CE3] (SERVO CTL-SPLR2, L Y), [31CE4] (SERVO CTL-SPLR2, R Y)
The new AIPC 27-64-05-02-020 COTTER PIN (70) or AIPC 27-64-85-04-010 COTTER PIN (70)
       3 FOR [31CE5] (SERVO CTL-SPLR3, L B), [31CE6] (SERVO CTL-SPLR3, R B)
The new AIPC 27-64-05-03-020 COTTER PIN (70) or AIPC 27-64-85-04-010 COTTER PIN (70)
       4 FOR [31CE7] (SERVO CTL-SPLR4, L Y), [31CE8] (SERVO CTL-SPLR4, R Y)
The new AIPC 27-64-05-04-020 COTTER PIN (70) or AIPC 27-64-85-04-010 COTTER PIN (70)
       5 FOR [31CE9] (SERVO CTL-SPLR5, L G), [31CE10] (SERVO CTL-SPLR5, R G)
The new AIPC 27-64-05-05-020 COTTER PIN (70) or AIPC 27-64-85-04-010 COTTER PIN (70).
   (6) On the spoiler servo control, turn the 98D27603002000 KEY-SPOILER MAINTENANCE or the 98D27603002001 KEY-SPOILER MAINTENANCE in the maintenance device to the 'O' position and then remove it.
   (7) Apply a layer of Corrosion Preventive Compound-Heavy Duty Soft Film - (Material No.12ACC1) to:

• The washers (60), bolts (61) and special bolt (65)
  
• The washer (67), nut (68), locking cap (69) and cotter pin (70)
  
• The bolt of the maintenance device.
  

   (8) Make sure that the work area is clean and clear of tools and other items.
   (9) Remove the access platform(s).