DOC AIRBUS | AMM A320FInstallation of the Release Mechanism of the Emergency Escape Slide of the FWD Passenger/Crew Door
TASK 52-11-22-400-001-A
Installation of the Release Mechanism of the Emergency Escape Slide of the FWD Passenger/Crew Door
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
C. Work Zones and Access Panels
D. Expendable Parts
E. Referenced Information
3. Job Set-up
Subtask 52-11-22-860-051-A
Subtask 52-11-22-420-050-A
Subtask 52-11-22-820-053-A
[Rev.10 from 2021]
2026.04.01 12:43:59 UTC
Installation of the Release Mechanism of the Emergency Escape Slide of the FWD Passenger/Crew Door
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
1. Reason for the JobSelf explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | 1 | GUN - GREASE |
| No specific | Torque wrench: range to between 0.35 and 0.3 m.daN (30.97 and 26.55 lbf.in )  | |
| No specific | Torque wrench: range to between 0.45 and 0.35 m.daN (39.82 and 30.97 lbf.in ) | |
| No specific | Torque wrench: range to between 0.7 and 0.6 m.daN (61.95 and 53.10 lbf.in ) | |
| No specific | Torque wrench: range to between 1.2 and 1 m.daN (106.19 and 88.50 lbf.in ) | |
| No specific | Torque wrench: range to between 1.32 and 1.08 m.daN (116.81 and 95.58 lbf.in ) | |
| 98DNSA20206060 | 1 | RIGGING PIN |
| OR | OR | |
| 98DNSA20206120 | 1 | RIGGING PIN |
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.03HBD9) | Synthetic Ester base Grease-General Purpose Low Temp - |
| (Material No.03JBA1) | Silicone base Grease-General Purpose - - |
| (Material No.04EAC2) | Primer Polyurethane Paint_- Corrosion Inhibiting Structure |
| (Material No.04JME4) | Top Coat Polyurethane_- Grey Internal Structure |
| (Material No.06AEB2) | Polysulfide Sealant-Low Adhesion Fillet Structure |
| (Material No.06LCG9) | Non Hardening Jointing Putty-Medium Temp. Area - - |
| (Material No.08BAA9) | Non Aqueous Cleaner-General - - |
| (Material No.12ABE2) | Corrosion Preventive Compound-Water Displacing Oily Film System |
| (Material No.12ACC1) | Corrosion Preventive Compound-Heavy Duty Soft Film - |
| (Material No.14SBA1) | Textile-Lint free Cotton - |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 831AZ, 831BZ, 831CZ, 831DZ, 831EZ, 831FZ, 831GZ |
| FIG.ITEM | DESIGNATION | IPC-CSN |
|---|---|---|
| 190 | COTTER PIN | AIPC 52-11-11-10-010 |
| 193 | COTTER PIN | AIPC 52-11-11-10-010 |
| 195 | COTTER PIN | AIPC 52-11-11-10-010 |
| 149 | COTTER PIN | AIPC 52-11-22-01-010 |
| 166 | COTTER PIN | AIPC 52-11-22-01-010 |
| 173 | COTTER PIN | AIPC 52-11-22-01-010 |
| 85 | COTTER PIN | AIPC 52-11-22-01-010 |
| 95 | COTTER PIN | AIPC 52-11-22-01-010 |
| 169 | COTTER PIN | AIPC 52-11-22-01-360 |
| 15 | COTTER PIN | AIPC 52-11-22-02-010 |
| 16 | COTTER PIN | AIPC 52-11-22-02-010 |
| 25 | COTTER PIN | AIPC 52-11-22-02-010 |
| 3 | COTTER PIN | AIPC 52-11-22-02-010 |
| 7 | COTTER PIN | AIPC 52-11-22-02-010 |
| 52 | COTTER PIN | AIPC 52-11-22-03-010 |
| 58 | COTTER PIN | AIPC 52-11-22-03-010 |
| 195 | COTTER PIN | AIPC 52-11-81-12-010 |
| 149 | COTTER PIN | AIPC 52-11-81-30-010 |
| 166 | COTTER PIN | AIPC 52-11-81-30-010 |
| 173 | COTTER PIN | AIPC 52-11-81-30-010 |
| 85 | COTTER PIN | AIPC 52-11-81-30-010 |
| 95 | COTTER PIN | AIPC 52-11-81-30-010 |
| 169 | COTTER PIN | AIPC 52-11-81-30-360 |
| 52 | COTTER PIN | AIPC 52-11-81-32-010 |
| 58 | COTTER PIN | AIPC 52-11-81-32-010 |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 25-23-46-400-001-A | Installation of the Door Linings on the Forward Passenger/Crew Doors |
| TASK 25-62-44-400-006-A | Installation of the Left Escape-Slide Pack-Assembly |
| TASK 25-62-44-400-007-A | Installation of the Left-Hand Escape-Slide-Raft Pack-Assembly |
| TASK 25-62-44-400-802-A | Installation of the Right Escape-Slide Pack-Assembly |
| TASK 25-62-44-400-803-A | Installation of the Right-Hand Escape-Slide-Raft Pack-Assembly |
| TASK 52-10-00-410-001-A | Closing of the Passenger/Crew Door |
| TASK 52-10-00-860-001-A | Special Precautions before Work on the Passenger/Crew Door |
| TASK 52-10-00-860-002-A | Special Precautions after Work on the Passenger/Crew Door |
| TASK 52-11-14-820-002-A | Adjustment of the Percussion Bellcrank Finger of the Door Damper and Emergency Operation Cylinder of the FWD Passenger/Crew Door |
| TASK 52-11-22-220-001-A | Detailed Visual Inspection of the Release Mechanism of the Emergency Escape Slide of the FWD Passenger/Crew Door |
| TASK 52-11-22-820-001-A | Adjustment/Test of the Release Mechanism of the Emergency Escape Slide |
| TASK 52-71-00-820-002-A | Adjustment of the Proximity Switches of the Passenger/Crew Doors with the Doors Checking Tool |
| TASK 52-71-00-820-002-A-01 | Adjustment of the Proximity Switches of the Passenger/Crew Doors with the ECAM Display Unit (DU) |
Telescopic Forks and Control Shaft of the Girt BarSubtask 52-11-22-860-051-A
A. Aircraft Maintenance Configuration
(1) Make sure that the access platform is in position at the applicable passenger/crew door.
(2) Make sure that the door linings and the insulation are removed.
(3) Obey the special precautions before you start work on the door (Ref. AMM TASK 52-10-00-860-001).
Subtask 52-11-22-865-051-A (1) Make sure that the access platform is in position at the applicable passenger/crew door.
(2) Make sure that the door linings and the insulation are removed.
(3) Obey the special precautions before you start work on the door (Ref. AMM TASK 52-10-00-860-001).
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
Subtask 52-11-22-110-050-A | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C ALL | |||
| 121VU | EIS/SLIDES/ARM AND WARN/FLT | 15WN | P11 |
| 121VU | EIS/SLIDES/ARM AND WARN/GND | 13WN | P10 |
| 121VU | EIS/SDAC1 AND 2/DOOR/DET/PAX | 48WV | P05 |
C. Cleaning
(1) Clean the component interfaces and the adjacent area.
(2) Clean all the other components with Non Aqueous Cleaner-General - - (Material No.08BAA9) and Textile-Lint free Cotton - (Material No.14SBA1) .
(3) Do an inspection of the component interfaces and the adjacent area.
(4) Make sure that the parts retained from the removed component are clean and in the correct condition.
(Ref. AMM TASK 52-11-22-220-001)
4. Procedure(1) Clean the component interfaces and the adjacent area.
(2) Clean all the other components with Non Aqueous Cleaner-General - - (Material No.08BAA9) and Textile-Lint free Cotton - (Material No.14SBA1) .
(3) Do an inspection of the component interfaces and the adjacent area.
(4) Make sure that the parts retained from the removed component are clean and in the correct condition.
(Ref. AMM TASK 52-11-22-220-001)
Subtask 52-11-22-420-050-A
A. Installation of the Girt Bar Control Shaft
(1) Put the bellcrank (155) and the spacer (159) in position.
(2) Install the shaft (167).
(3) Install the taper pins (154), (160) with Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) .
(4) Install the washers (156), (161), the nuts (157), (158) and tighten them.
(5) Install the levers (145), (164) on the shaft (167).
(6) Install the taper pins (144), (165) with Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) .
(7) Install the washers (147), (163), the nuts (146), (162) and tighten them.
(8) Put the flexible control (152) in position.
(9) Install the washer (151), the bolt (153), the washer (150) and the nut (148).
(10) TORQUE the nut (148) to between 0.35 and 0.3 m.daN (30.97 and 26.55 lbf.in ).
(12) Install the telescopic forks (143), the bolts (140), the nuts (142).
(13) TORQUE the nuts (142) to between 0.35 and 0.3 m.daN (30.97 and 26.55 lbf.in ).
Subtask 52-11-22-420-051-C (1) Put the bellcrank (155) and the spacer (159) in position.
(2) Install the shaft (167).
(3) Install the taper pins (154), (160) with Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) .
(4) Install the washers (156), (161), the nuts (157), (158) and tighten them.
(5) Install the levers (145), (164) on the shaft (167).
(6) Install the taper pins (144), (165) with Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) .
(7) Install the washers (147), (163), the nuts (146), (162) and tighten them.
(8) Put the flexible control (152) in position.
(9) Install the washer (151), the bolt (153), the washer (150) and the nut (148).
(10) TORQUE the nut (148) to between 0.35 and 0.3 m.daN (30.97 and 26.55 lbf.in )
. NOTE: If you install a new bolt (153) drill a hole of 1.9 mm (0.0748 in.).
(11) Install the AIPC 52-11-22-01-010 COTTER PIN (149) or AIPC 52-11-81-30-010 COTTER PIN (149). (12) Install the telescopic forks (143), the bolts (140), the nuts (142).
(13) TORQUE the nuts (142) to between 0.35 and 0.3 m.daN (30.97 and 26.55 lbf.in )
. B. Installation of the Flexible Control Assembly
(1) Remove the grease nipple (99) from the new flexible control (108).
(2) Assembly of the flexible control
(a) Install the nut (109) on the flexible control (108).
(b) Install the washer (110), the fitting (111), the washer (112) on the flexible control (108).
(c) Install the nut (113) on the flexible control (108).
(d) Put the nut (109) in position so that you get the dimension X3.
(e) TORQUE the nuts (109), (113) to between 1.32 and 1.08 m.daN (116.81 and 95.58 lbf.in ).
(f) Do not install a lockwire on the nuts (109) and (113).
(h) TORQUE the seal nut (114) to between 0.45 and 0.35 m.daN (39.82 and 30.97 lbf.in ).
(i) Install the nut (115), the lockwasher (116) and the eye end assembly (117).
(j) Put the nut (115) in position so that you get the dimension X4.
(k) TORQUE the nut (115) to between 0.7 and 0.6 m.daN (61.95 and 53.10 lbf.in ).
(l) Safety the nut (115) with the lockwasher (116).
(m) Install the nut (107) on the flexible control (108).
(n) Install the washer (104).
(3) Installation of the flexible control.
(a) Before installation, slightly bend the flexible control (115) to the final shape.
(b) Push the flexible control (108) through the hole at the bottom of the door.
(c) Install the grease nipple (99) on the new flexible control (108).
(d) Make sure that the dimension X5 between the flexible control (108) and the grease nipple (99) is 1 mm (0.0394 in.).
(f) Install the nut (105) on the flexible control (108).
(g) Put the nut (107) in position so that you get the dimension X2.
(h) TORQUE the nuts (105) and (107) to between 1.32 and 1.08 m.daN (116.81 and 95.58 lbf.in ).
(i) Do not install a lockwire on the nuts (105) and (107).
(k) TORQUE the seal nut (103) to between 0.45 and 0.35 m.daN (39.82 and 30.97 lbf.in ).
(l) Install the nut (102), the lockwasher (101) and the eye end assembly (100).
(m) Put the nut (102) in position so that you get the dimension X1.
(n) TORQUE the nut (102) to between 0.7 and 0.6 m.daN (61.95 and 53.10 lbf.in ).
(o) Safety the nut (102) with the lockwasher (101).
(4) Apply Polysulfide Sealant-Low Adhesion Fillet Structure (Material No.06AEB2) on contact surfaces between the fitting (111) and the door structure.
(5) Install the bolts (98), the washer (91) and the nuts (90).
(6) TORQUE the nuts (90) to between 0.45 and 0.35 m.daN (39.82 and 30.97 lbf.in ).
(7) Install the bolt (80), the washers (81), (83) and the nut (84).
(8) TORQUE the nut (84) to between 0.35 and 0.3 m.daN (30.97 and 26.55 lbf.in ).
(10) Install the bolt (92), the washers (93), (96) and the nut (94).
(11) TORQUE the nut (94) to between 0.35 and 0.3 m.daN (30.97 and 26.55 lbf.in ).
Subtask 52-11-22-640-052-A (1) Remove the grease nipple (99) from the new flexible control (108).
(2) Assembly of the flexible control
(a) Install the nut (109) on the flexible control (108).
(b) Install the washer (110), the fitting (111), the washer (112) on the flexible control (108).
(c) Install the nut (113) on the flexible control (108).
(d) Put the nut (109) in position so that you get the dimension X3.
(e) TORQUE the nuts (109), (113) to between 1.32 and 1.08 m.daN (116.81 and 95.58 lbf.in )
. (f) Do not install a lockwire on the nuts (109) and (113).
NOTE: There is no lockwire on the nuts (109) and (113) to let the spherical bearing operate normally.
(g) Install the seal nut (114). (h) TORQUE the seal nut (114) to between 0.45 and 0.35 m.daN (39.82 and 30.97 lbf.in )
. (i) Install the nut (115), the lockwasher (116) and the eye end assembly (117).
(j) Put the nut (115) in position so that you get the dimension X4.
(k) TORQUE the nut (115) to between 0.7 and 0.6 m.daN (61.95 and 53.10 lbf.in )
. (l) Safety the nut (115) with the lockwasher (116).
(m) Install the nut (107) on the flexible control (108).
(n) Install the washer (104).
(3) Installation of the flexible control.
(a) Before installation, slightly bend the flexible control (115) to the final shape.
(b) Push the flexible control (108) through the hole at the bottom of the door.
(c) Install the grease nipple (99) on the new flexible control (108).
(d) Make sure that the dimension X5 between the flexible control (108) and the grease nipple (99) is 1 mm (0.0394 in.).
NOTE: When you install the flexible control (108), make sure that the grease nipples (86) and (99) point inboard.
(e) Install the washer (106). (f) Install the nut (105) on the flexible control (108).
(g) Put the nut (107) in position so that you get the dimension X2.
(h) TORQUE the nuts (105) and (107) to between 1.32 and 1.08 m.daN (116.81 and 95.58 lbf.in )
. (i) Do not install a lockwire on the nuts (105) and (107).
NOTE: There is no lockwire on the nuts (105) and (107) to let the spherical bearing operate normally.
(j) Install the seal nut (103). (k) TORQUE the seal nut (103) to between 0.45 and 0.35 m.daN (39.82 and 30.97 lbf.in )
. (l) Install the nut (102), the lockwasher (101) and the eye end assembly (100).
(m) Put the nut (102) in position so that you get the dimension X1.
(n) TORQUE the nut (102) to between 0.7 and 0.6 m.daN (61.95 and 53.10 lbf.in )
. (o) Safety the nut (102) with the lockwasher (101).
(4) Apply Polysulfide Sealant-Low Adhesion Fillet Structure (Material No.06AEB2) on contact surfaces between the fitting (111) and the door structure.
(5) Install the bolts (98), the washer (91) and the nuts (90).
(6) TORQUE the nuts (90) to between 0.45 and 0.35 m.daN (39.82 and 30.97 lbf.in )
. (7) Install the bolt (80), the washers (81), (83) and the nut (84).
(8) TORQUE the nut (84) to between 0.35 and 0.3 m.daN (30.97 and 26.55 lbf.in )
. NOTE: If you install a new bolt (80), drill a hole of 1.9 mm (0.0748 in.).
(9) Install a new AIPC 52-11-22-01-010 COTTER PIN (85) or AIPC 52-11-81-30-010 COTTER PIN (85). (10) Install the bolt (92), the washers (93), (96) and the nut (94).
(11) TORQUE the nut (94) to between 0.35 and 0.3 m.daN (30.97 and 26.55 lbf.in )
. NOTE: If you install a new bolt (94) drill a hole of 1.9 mm (0.0748 in.).
(12) Install a new AIPC 52-11-22-01-010 COTTER PIN (95) or AIPC 52-11-81-30-010 COTTER PIN (95). C. Lubrication of the Flexible Control Assembly
(1) Loosen the seal nut (114) by three turns minimum.
(2) Connect a GUN - GREASE to the grease nipple (99). Apply Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) until it comes out of the holes in the seal nut (114).
(3) TORQUE the seal nut (114) to between 0.45 and 0.35 m.daN (39.82 and 30.97 lbf.in ).
(4) Loosen the seal nut (103) by three turns minimum and make sure that you can see grease.
(5) If not, connect a GUN - GREASE to the grease nipple (86). Apply Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) until it comes out of the holes in the seal nut (103).
(6) TORQUE the seal nut (103) to between 0.45 and 0.35 m.daN (39.82 and 30.97 lbf.in ).
Subtask 52-11-22-420-052-A (1) Loosen the seal nut (114) by three turns minimum.
(2) Connect a GUN - GREASE to the grease nipple (99). Apply Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) until it comes out of the holes in the seal nut (114).
(3) TORQUE the seal nut (114) to between 0.45 and 0.35 m.daN (39.82 and 30.97 lbf.in )
. (4) Loosen the seal nut (103) by three turns minimum and make sure that you can see grease.
(5) If not, connect a GUN - GREASE to the grease nipple (86). Apply Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) until it comes out of the holes in the seal nut (103).
(6) TORQUE the seal nut (103) to between 0.45 and 0.35 m.daN (39.82 and 30.97 lbf.in )
. D. Installation of the Percussion System
(1) Install the bellcrank assembly (176), the bolt (181) the washers (180) and (179), and the nut (170).
(2) TORQUE the nut (170) to between 1.2 and 1 m.daN (106.19 and 88.50 lbf.in ).
(3) Install the cotter pin AIPC 52-11-22-01-360 COTTER PIN (169) or AIPC 52-11-81-30-360 COTTER PIN (169).
(5) TORQUE the nut (174) to between 0.35 and 0.3 m.daN (30.97 and 26.55 lbf.in ).
(7) Install the crank (187) and apply Polysulfide Sealant-Low Adhesion Fillet Structure (Material No.06AEB2) between the crank (187) and the door structure.
(8) Install the bolts (163), the nut (162) and tighten them.
(9) Rig the triple lever with the 98DNSA20206060 RIGGING PIN98DNSA20206120 RIGGING PIN and put the emergency control handle in the armed position.
(11) Apply Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) on the bolt shank and install the bolt (186), the washer (185).
(12) Install the rods (160), (184), the flexible control (168), the washers (165) and the nuts (167).
(13) TORQUE the nuts (167) to between 0.35 and 0.3 m.daN (30.97 and 26.55 lbf.in ).
(14) Install the AIPC 52-11-22-01-010 COTTER PIN (166) or AIPC 52-11-81-30-010 COTTER PIN (166).
(15) Remove the 98DNSA20206060 RIGGING PIN98DNSA20206120 RIGGING PIN.
Subtask 52-11-22-420-053-A (1) Install the bellcrank assembly (176), the bolt (181) the washers (180) and (179), and the nut (170).
(2) TORQUE the nut (170) to between 1.2 and 1 m.daN (106.19 and 88.50 lbf.in )
. (3) Install the cotter pin AIPC 52-11-22-01-360 COTTER PIN (169) or AIPC 52-11-81-30-360 COTTER PIN (169).
NOTE: If you install a new bolt (181) drill a hole of 2.8 mm (0.1102 in.).
(4) Install the bolt (178) and the washer (177). Apply Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) on the bolt shank and install the rod (184), the washer (175) and the nut (74). (5) TORQUE the nut (174) to between 0.35 and 0.3 m.daN (30.97 and 26.55 lbf.in )
. NOTE: If you install a new bolt (178) drill a hole of 1.9 mm (0.0748 in.).
(6) Install the AIPC 52-11-22-01-010 COTTER PIN (173) or AIPC 52-11-81-30-010 COTTER PIN (173). (7) Install the crank (187) and apply Polysulfide Sealant-Low Adhesion Fillet Structure (Material No.06AEB2) between the crank (187) and the door structure.
(8) Install the bolts (163), the nut (162) and tighten them.
(9) Rig the triple lever with the 98DNSA20206060 RIGGING PIN98DNSA20206120 RIGGING PIN and put the emergency control handle in the armed position.
NOTE: The 98DNSA20206120 RIGGING PIN is an alternative to the 98DNSA20206060 RIGGING PIN. But, because of its length, you cannot use the 98DNSA20206120 RIGGING PIN at all the location.
(10) Put the rod (160) in position and adjust its length if necessary. (11) Apply Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) on the bolt shank and install the bolt (186), the washer (185).
(12) Install the rods (160), (184), the flexible control (168), the washers (165) and the nuts (167).
(13) TORQUE the nuts (167) to between 0.35 and 0.3 m.daN (30.97 and 26.55 lbf.in )
. (14) Install the AIPC 52-11-22-01-010 COTTER PIN (166) or AIPC 52-11-81-30-010 COTTER PIN (166).
(15) Remove the 98DNSA20206060 RIGGING PIN98DNSA20206120 RIGGING PIN.
E. Installation of the Escape Slide Gear Box
(1) Install the escape slide gear box (60) and apply Polysulfide Sealant-Low Adhesion Fillet Structure (Material No.06AEB2) on the contact surfaces between the escape slide gear box and the door structure.
(2) Install the washers (61), the bolts (62) and tighten them.
(3) Install the washer (63), the bolt (64) and tighten it.
(4) Put the inner control handle and the outer control handle in the locked down position.
(5) Put the emergency control handle in the ARMED position.
(6) Install a 98DNSA20206060 RIGGING PIN98DNSA20206120 RIGGING PIN.
(8) Measure the dimension X1 when the operations above are completed.
(9) Adjust the length of the rod (54) in the maximum extended position so that the length is equal to X1+ 0.1 +0.1 mm or -0.1 mm (0.0039 +0.0039 in. or -0.0039 in.).
(10) Make sure that the clearance X2 is 0 +0.1 mm or +1.5 mm (0.0000 +0.0039 in. or +0.0591 in.)
(11) Put the rod (54) in position.
(12) Install the washers (50), (51), the bolt (49) and the nut (53).
(13) TORQUE the nut (53) to between 0.35 and 0.3 m.daN (30.97 and 26.55 lbf.in ).
(15) Install the bolt (55), the washers (56), (57), the nut (59) and tighten it.
(17) Install the plate assembly (72) as follows.
(a) Apply a coat of Polysulfide Sealant-Low Adhesion Fillet Structure (Material No.06AEB2) on the contact surface between the plate assembly and the door structure.
(b) Put the plate assembly in position.
(c) Install the washers (71) and the bolts (70).
(d) Tighten the bolts (70).
(18) Remove the 98DNSA20206060 RIGGING PIN98DNSA20206120 RIGGING PIN.
Subtask 52-11-22-420-054-B (1) Install the escape slide gear box (60) and apply Polysulfide Sealant-Low Adhesion Fillet Structure (Material No.06AEB2) on the contact surfaces between the escape slide gear box and the door structure.
(2) Install the washers (61), the bolts (62) and tighten them.
(3) Install the washer (63), the bolt (64) and tighten it.
(4) Put the inner control handle and the outer control handle in the locked down position.
(5) Put the emergency control handle in the ARMED position.
(6) Install a 98DNSA20206060 RIGGING PIN98DNSA20206120 RIGGING PIN.
NOTE: The 98DNSA20206120 RIGGING PIN is an alternative to the 98DNSA20206060 RIGGING PIN. But, because of its length, you cannot use the 98DNSA20206120 RIGGING PIN at all the location.
(7) Keep the contact between the cam (66) and the lower part of the roller (67). (8) Measure the dimension X1 when the operations above are completed.
(9) Adjust the length of the rod (54) in the maximum extended position so that the length is equal to X1+ 0.1 +0.1 mm or -0.1 mm (0.0039 +0.0039 in. or -0.0039 in.).
(10) Make sure that the clearance X2 is 0 +0.1 mm or +1.5 mm (0.0000 +0.0039 in. or +0.0591 in.)
(11) Put the rod (54) in position.
(12) Install the washers (50), (51), the bolt (49) and the nut (53).
(13) TORQUE the nut (53) to between 0.35 and 0.3 m.daN (30.97 and 26.55 lbf.in )
. NOTE: If you install a new bolt (49) drill a hole of 1.9 mm (0.0748 in.).
(14) Install the AIPC 52-11-22-03-010 COTTER PIN (52) or AIPC 52-11-81-32-010 COTTER PIN (52). (15) Install the bolt (55), the washers (56), (57), the nut (59) and tighten it.
NOTE: If you install a new bolt (55), drill a hole of 2 mm (0.0787 in.).
(16) Install the AIPC 52-11-22-03-010 COTTER PIN (58) or AIPC 52-11-81-32-010 COTTER PIN (58). (17) Install the plate assembly (72) as follows.
(a) Apply a coat of Polysulfide Sealant-Low Adhesion Fillet Structure (Material No.06AEB2) on the contact surface between the plate assembly and the door structure.
(b) Put the plate assembly in position.
(c) Install the washers (71) and the bolts (70).
(d) Tighten the bolts (70).
(18) Remove the 98DNSA20206060 RIGGING PIN98DNSA20206120 RIGGING PIN.
F. Installation of the Emergency Control Handle
(1) Install the rod (32) on the bellcrank (24).
(2) Install the washer (45), the bolt (47), connect the rod (32). Install the washer (30) and the nut (29).
(3) TORQUE the nut (29) to between 0.35 and 0.3 m.daN (30.97 and 26.55 lbf.in ).
(5) Put the bellcrank (24), the spacer (23) and the washers (22) in position.
(6) Install the escape slide handle axle (19).
(7) Install the taper pin (31), the washer (6), the nut (8) and the AIPC 52-11-22-02-010 COTTER PIN (7).
(8) Install the emergency control handle (21).
(9) Install the taper pin (20), the washer (18), the nut (17) and the AIPC 52-11-22-02-010 COTTER PIN (16).
(10) Install the lever (1).
(11) Install the taper pin (2), the washer (5), the nut (4) and the AIPC 52-11-22-02-010 COTTER PIN (3).
(12) Install the washer (12), the bolt (11). Connect the telescopic rod (10).
(13) Install the washer (13) and the nut (14).
(14) TORQUE the nut (14) to between 0.35 and 0.3 m.daN (30.97 and 26.55 lbf.in ).
(16) Rig the triple lever with 98DNSA20206060 RIGGING PIN98DNSA20206120 RIGGING PIN and put the emergency control handle in the ARMED position.
(18) Install the washer (46), the bolt (48) and connect the rod (9).
(19) Install the washer (27) and the nut (26).
(20) TORQUE the nut (26) to between 0.35 and 0.3 m.daN (30.97 and 26.55 lbf.in ).
(22) Remove the 98DNSA20206060 RIGGING PIN98DNSA20206120 RIGGING PIN.
(23) Install the rod (36) in position on the fitting (42).
(24) Install the washer (41), the bolt (40), the washer (37) and the nut (38).
(25) Tighten the nut (38).
(26) Install the new cotter pin (39).
(27) Put the spring (33), the bush (34), the washers (35), the rod (36) and the fitting (42) in position on the rod (32).
(28) Install the bolts (44) and the nuts (43) on the fitting (42) and tighten them.
(29) Apply Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) by the grease fitting of the rod (32).
Subtask 52-11-22-420-055-A (1) Install the rod (32) on the bellcrank (24).
(2) Install the washer (45), the bolt (47), connect the rod (32). Install the washer (30) and the nut (29).
(3) TORQUE the nut (29) to between 0.35 and 0.3 m.daN (30.97 and 26.55 lbf.in )
. NOTE: If you install a new bolt (47) drill a hole of 1.9 mm (0.0748 in.).
(4) Install a new cotter pin (28). (5) Put the bellcrank (24), the spacer (23) and the washers (22) in position.
(6) Install the escape slide handle axle (19).
(7) Install the taper pin (31), the washer (6), the nut (8) and the AIPC 52-11-22-02-010 COTTER PIN (7).
(8) Install the emergency control handle (21).
(9) Install the taper pin (20), the washer (18), the nut (17) and the AIPC 52-11-22-02-010 COTTER PIN (16).
(10) Install the lever (1).
(11) Install the taper pin (2), the washer (5), the nut (4) and the AIPC 52-11-22-02-010 COTTER PIN (3).
(12) Install the washer (12), the bolt (11). Connect the telescopic rod (10).
(13) Install the washer (13) and the nut (14).
(14) TORQUE the nut (14) to between 0.35 and 0.3 m.daN (30.97 and 26.55 lbf.in )
. NOTE: If you install a new bolt (11), drill a hole of 1.9 mm (0.0748 in.).
(15) Install a new AIPC 52-11-22-02-010 COTTER PIN (15). (16) Rig the triple lever with 98DNSA20206060 RIGGING PIN98DNSA20206120 RIGGING PIN and put the emergency control handle in the ARMED position.
NOTE: The 98DNSA20206120 RIGGING PIN is an alternative to the 98DNSA20206060 RIGGING PIN. But, because of its length, you cannot use the 98DNSA20206120 RIGGING PIN at all the location.
(17) Put the rod (9) in position and adjust its length if necessary. (18) Install the washer (46), the bolt (48) and connect the rod (9).
(19) Install the washer (27) and the nut (26).
(20) TORQUE the nut (26) to between 0.35 and 0.3 m.daN (30.97 and 26.55 lbf.in )
. NOTE: If you install a new bolt (48), drill a hole of 1.9 mm (0.0748 in.).
(21) Install the new AIPC 52-11-22-02-010 COTTER PIN (25). (22) Remove the 98DNSA20206060 RIGGING PIN98DNSA20206120 RIGGING PIN.
(23) Install the rod (36) in position on the fitting (42).
(24) Install the washer (41), the bolt (40), the washer (37) and the nut (38).
(25) Tighten the nut (38).
(26) Install the new cotter pin (39).
(27) Put the spring (33), the bush (34), the washers (35), the rod (36) and the fitting (42) in position on the rod (32).
(28) Install the bolts (44) and the nuts (43) on the fitting (42) and tighten them.
(29) Apply Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) by the grease fitting of the rod (32).
G. Installation of the Escape Slide Control Mechanism
(1) Put the hook (198) and the spacer (184) in position.
(2) Apply a coat of Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) on the bolt (181).
(3) Install the washers (183), (182), (197), the nut (196) and tighten it.
(5) Put the rod (180) in position and adjust it as follows:
(a) Put the emergency control handle in the DISARMED position.
(b) Install the washers (186), (192), the bolt (185) and the nut (194).
(c) Adjust the length of the rod (180) to get the clearance J1 of 2 +0 mm or +0.5 mm (0.0787 +0.0000 in. or +0.0197 in.) between the hook (198) and the emergency control handle.
(d) TORQUE the nut (194) to between 0.35 and 0.3 m.daN (30.97 and 26.55 lbf.in )
(7) Install the bushing (201) and the spring (200).
(8) Apply a coat of Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) on the axle of the rod end (199) and install it.
(9) Put the rod end (199) in position.
(10) Install the washers (188), (189), the bolt (187) and the nut (191).
(11) TORQUE the nut (191) to between 0.35 and 0.3 m.daN (30.97 and 26.55 lbf.in ).
5. Close-up(1) Put the hook (198) and the spacer (184) in position.
(2) Apply a coat of Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) on the bolt (181).
(3) Install the washers (183), (182), (197), the nut (196) and tighten it.
NOTE: If you install a new bolt (181), drill a hole of 2.8 mm (0.1102 in.).
(4) Install a new AIPC 52-11-11-10-010 COTTER PIN (195) or AIPC 52-11-81-12-010 COTTER PIN (195). (5) Put the rod (180) in position and adjust it as follows:
(a) Put the emergency control handle in the DISARMED position.
(b) Install the washers (186), (192), the bolt (185) and the nut (194).
(c) Adjust the length of the rod (180) to get the clearance J1 of 2 +0 mm or +0.5 mm (0.0787 +0.0000 in. or +0.0197 in.) between the hook (198) and the emergency control handle.
(d) TORQUE the nut (194) to between 0.35 and 0.3 m.daN (30.97 and 26.55 lbf.in )
NOTE: If you install a new bolt (185), drill a hole of 1.9 mm (0.0748 in.).
(6) Install a new AIPC 52-11-11-10-010 COTTER PIN (193). (7) Install the bushing (201) and the spring (200).
(8) Apply a coat of Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) on the axle of the rod end (199) and install it.
(9) Put the rod end (199) in position.
(10) Install the washers (188), (189), the bolt (187) and the nut (191).
(11) TORQUE the nut (191) to between 0.35 and 0.3 m.daN (30.97 and 26.55 lbf.in )
. NOTE: If you install a new bolt (187), drill a hole of 1.9 mm (0.0748 in.).
(12) Install a new AIPC 52-11-11-10-010 COTTER PIN (190). Subtask 52-11-22-820-053-A
A. Adjustment
(1) Check the adjustment of the escape slide release mechanism (Ref. AMM TASK 52-11-22-820-001).
(2) Do an adjustment of the percussion bellcrank finger of the door damper and emergency operation cylinder (Ref. AMM TASK 52-11-14-820-002).
(3) Check the adjustement of proximity switch 4WN1 or 4WN2 (Ref. AMM TASK 52-71-00-820-002).
Subtask 52-11-22-640-050-A (1) Check the adjustment of the escape slide release mechanism (Ref. AMM TASK 52-11-22-820-001).
(2) Do an adjustment of the percussion bellcrank finger of the door damper and emergency operation cylinder (Ref. AMM TASK 52-11-14-820-002).
(3) Check the adjustement of proximity switch 4WN1 or 4WN2 (Ref. AMM TASK 52-71-00-820-002).
B. Lubrication
(1) Lubricate the ends of the girt bar with Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) .
(2) Lubricate the mating surfaces of the girt bar and the girt bar fittings with Silicone base Grease-General Purpose - - (Material No.03JBA1) .
Subtask 52-11-22-916-050-A (1) Lubricate the ends of the girt bar with Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) .
(2) Lubricate the mating surfaces of the girt bar and the girt bar fittings with Silicone base Grease-General Purpose - - (Material No.03JBA1) .
C. Protective Treatment
(1) Apply Primer Polyurethane Paint_- Corrosion Inhibiting Structure (Material No.04EAC2) to the ends of the screw threads and heads.
(2) Apply another coat of Top Coat Polyurethane_- Grey Internal Structure (Material No.04JME4) .
(3) Apply Non Hardening Jointing Putty-Medium Temp. Area - - (Material No.06LCG9) to the screws of the mechanism.
(4) Apply Corrosion Preventive Compound-Heavy Duty Soft Film - (Material No.12ACC1) to the metal parts which are not painted.
(5) Apply a coat of Corrosion Preventive Compound-Water Displacing Oily Film System (Material No.12ABE2) to all the parts installed.
Subtask 52-11-22-010-064-A ** ON A/C NOT FOR ALL (1) Apply Primer Polyurethane Paint_- Corrosion Inhibiting Structure (Material No.04EAC2) to the ends of the screw threads and heads.
(2) Apply another coat of Top Coat Polyurethane_- Grey Internal Structure (Material No.04JME4) .
(3) Apply Non Hardening Jointing Putty-Medium Temp. Area - - (Material No.06LCG9) to the screws of the mechanism.
(4) Apply Corrosion Preventive Compound-Heavy Duty Soft Film - (Material No.12ACC1) to the metal parts which are not painted.
(5) Apply a coat of Corrosion Preventive Compound-Water Displacing Oily Film System (Material No.12ABE2) to all the parts installed.
D. Installation of Components
(1) Install the door insulation.
(2) Install the door lining panels (Ref. AMM TASK 25-23-46-400-001) 831FZ 831GZ 831EZ 831DZ 831CZ 831BZ 831AZ.
(3) Install the escape slide:
(a) For the left door:
Install the left-hand escape slide pack assembly (Ref. AMM TASK 25-62-44-400-006).
(b) For the right door:
Install the right-hand escape slide pack assembly (Ref. AMM TASK 25-62-44-400-802).
Subtask 52-11-22-010-064-B ** ON A/C NOT FOR ALL (1) Install the door insulation.
(2) Install the door lining panels (Ref. AMM TASK 25-23-46-400-001) 831FZ 831GZ 831EZ 831DZ 831CZ 831BZ 831AZ.
(3) Install the escape slide:
(a) For the left door:
Install the left-hand escape slide pack assembly (Ref. AMM TASK 25-62-44-400-006).
(b) For the right door:
Install the right-hand escape slide pack assembly (Ref. AMM TASK 25-62-44-400-802).
D. Installation of Components
(1) Install the door insulation.
(2) Install the door lining panels (Ref. AMM TASK 25-23-46-400-001) 831FZ 831GZ 831EZ 831DZ 831CZ 831BZ 831AZ.
(3) Install the escape slide:
(a) For the left door:
Install the left-hand escape slide pack raft assembly (Ref. AMM TASK 25-62-44-400-007).
(b) For the right door:
Install the right-hand escape slide pack raft assembly (Ref. AMM TASK 25-62-44-400-803).
Subtask 52-11-22-865-052-A (1) Install the door insulation.
(2) Install the door lining panels (Ref. AMM TASK 25-23-46-400-001) 831FZ 831GZ 831EZ 831DZ 831CZ 831BZ 831AZ.
(3) Install the escape slide:
(a) For the left door:
Install the left-hand escape slide pack raft assembly (Ref. AMM TASK 25-62-44-400-007).
(b) For the right door:
Install the right-hand escape slide pack raft assembly (Ref. AMM TASK 25-62-44-400-803).
E. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
Subtask 52-11-22-010-065-A | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C ALL | |||
| 121VU | EIS/SLIDES/ARM AND WARN/FLT | 15WN | P11 |
| 121VU | EIS/SLIDES/ARM AND WARN/GND | 13WN | P10 |
| 121VU | EIS/SDAC1 AND 2/DOOR/DET/PAX | 48WV | P05 |
F. Close Access
(1) Obey the special precautions after the work on the door (Ref. AMM TASK 52-10-00-860-002).
(2) Remove all the ground support equipment, the maintenance equipment, the standard and special tools and all other items.
(3) Make sure that the work area is clean and clear of tools and other items.
(4) Close the applicable passenger/crew door 831 or 841 (Ref. AMM TASK 52-10-00-410-001).
(5) Remove the access platform(s).
(1) Obey the special precautions after the work on the door (Ref. AMM TASK 52-10-00-860-002).
(2) Remove all the ground support equipment, the maintenance equipment, the standard and special tools and all other items.
(3) Make sure that the work area is clean and clear of tools and other items.
(4) Close the applicable passenger/crew door 831 or 841 (Ref. AMM TASK 52-10-00-410-001).
(5) Remove the access platform(s).