Removal of the Bleed Pressure-Regulator Valve

TASK 36-11-52-000-010-B
Removal of the Bleed Pressure-Regulator Valve

WARNING: BE CAREFUL WHEN YOU DO WORK ON THE ENGINE PARTS AFTER THE ENGINE SHUTDOWN. USE APPLICABLE THERMAL GLOVES. THE ENGINE PARTS CAN STAY HOT FOR ONE HOUR AFTER SHUTDOWN AND CAN BURN YOU.

WARNING: MAKE SURE THAT THE PNEUMATIC SYSTEM IS DEPRESSURIZED BEFORE YOU START WORK. PRESSURIZED AIR CAN CAUSE INJURY TO PERSONNEL.

ZONE: 453
FIN: 4001HA ** ON A/C NOT FOR ALL

1. Reason for the Job
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment

REFERENCE	QTY	DESIGNATION
No specific	AR	ACCESS PLATFORM 1M (3 FT)-ADJUSTABLE
No specific	AR	CAP - BLANKING
No specific	AR	PLUG - BLANKING
No specific	AR	SAFETY CLIP - CIRCUIT BREAKER
No specific	AR	WARNING NOTICE(S)

B. Work Zones and Access Panels

ZONE/ACCESS	ZONE DESCRIPTION
453	HOT SECTION
FOR [1000EM1] (ENGINE-1)
437AL, 438AR, 451AL, 452AR
FOR [1000EM2] (ENGINE-2)
447AL, 448AR, 461AL, 462AR

C. Referenced Information

REFERENCE	DESIGNATION
TASK 24-41-00-861-002-A	Energize the Aircraft Electrical Circuits from the External Power
TASK 24-41-00-861-002-A-01	Energize the Aircraft Electrical Circuits from the APU
TASK 36-11-49-000-016-A	Removal of the Sense Line between the Bleed Pressure-Regulator Valve (PRV) and the Pylon Interface
TASK 36-11-49-820-010-A	Rig the Bleed Air Ducts
TASK 49-00-00-860-009-A	APU Shutdown by External Power (131-9(A))
TASK 49-00-00-860-009-A-01	APU Shutdown by Batteries (131-9(A))
TASK 71-13-00-010-010-A	Opening of the Fan Cowls 437AL(447AL),438AR(448AR)
TASK 78-30-00-040-012-A	Deactivation of the Thrust Reverser Hydraulic Control Unit (HCU) for Ground Maintenance
TASK 78-32-00-010-010-A	Opening of the Thrust Reverser Halves
Bleed Pressure-Regulator Valve

3. Job Set-up
Subtask 36-11-52-861-059-A ** ON A/C NOT FOR ALL

A. Energize the aircraft electrical circuits
(Ref. AMM TASK 24-41-00-861-002) or (Ref. AMM TASK 24-41-00-861-002).

Subtask 36-11-52-941-059-A ** ON A/C NOT FOR ALL

B. Safety Precautions
(1) Make sure that the engine 1(2) shutdown occurred not less than 5 minutes before you do this procedure.
(2) On the AIR COND panel 30VU:

make sure that the ENG 1(2) BLEED pushbutton switch is released (the OFF legend is on),
make sure that the APU BLEED pushbutton switch is released (the ON legend is off),
put a WARNING NOTICE(S) to tell persons not to operate the pneumatic system.

(3) On the ENG panel 115VU:

put a WARNING NOTICE(S) to tell persons not to start the engine 1(2).

(4) On the HP ground connector:

Put a WARNING NOTICE(S) to tell persons not to pressurize the pneumatic system.

(5) On the ENG section of the maintenance panel 50VU:

make sure that the ON legend of the ENG/FADEC GND PWR 1(2) pushbutton switch is off,
put a WARNING NOTICE(S) to tell persons not to energize the FADEC 1(2).

Subtask 36-11-52-865-070-A ** ON A/C NOT FOR ALL

C. Open, safety and tag this(these) circuit breaker(s):

PANEL	DESIGNATION	FIN	LOCATION
** ON A/C NOT FOR ALL
49VU	AIR BLEED/ENG 1/CTL	3HA1	D12
49VU	AIR BLEED/ENG 1/MONG	2HA1	D11
122VU	AIR BLEED/ENG 2/CTL	3HA2	Z23
122VU	AIR BLEED/ENG 2/MONG	2HA2	Z22

Subtask 36-11-52-010-076-A ** ON A/C NOT FOR ALL

D. Get Access
(1) Open the fan cowls (Ref. AMM TASK 71-13-00-010-010):
(a) FOR [1000EM1] (ENGINE-1)
437AL 438AR
(b) FOR [1000EM2] (ENGINE-2)
447AL 448AR
(2) Put the ACCESS PLATFORM 1M (3 FT)-ADJUSTABLE in position below the engine.

Subtask 36-11-52-040-065-A ** ON A/C NOT FOR ALL

E. Deactivate the Thrust Reverser

WARNING: MAKE SURE THAT THE THRUST REVERSER HYDRAULIC CONTROL UNIT (HCU) IS DEACTIVATED BEFORE YOU DO WORK ON OR AROUND THE THRUST REVERSER. IF THE HCU IS NOT DEACTIVATED, THERE IS A RISK OF UNWANTED THRUST REVERSER OPERATION WHICH CAN CAUSE INJURY TO PERSONS AND/OR DAMAGE TO EQUIPMENT.

(1) Deactivate the thrust reverser Hydraulic Control Unit (HCU) (Ref. AMM TASK 78-30-00-040-012).

Subtask 36-11-52-010-056-A ** ON A/C NOT FOR ALL

F. Open the thrust reverser halves (Ref. AMM TASK 78-32-00-010-010):
(1) FOR [1000EM1] (ENGINE-1)
451AL 452AR
(2) FOR [1000EM2] (ENGINE-2)
461AL 462AR

Subtask 36-11-52-020-071-A ** ON A/C NOT FOR ALL

CAUTION: BE CAREFUL WITH THE SEMI-FLEXIBLE SENSE LINE. DEFORMATION OF THE RIGID PART OR LARGE DEFORMATION OF THE FLEXIBLE PART CAN QUICKLY CAUSE LEAKAGE.

CAUTION: USE TWO WRENCHES DURING DISCONNECTION OF THE SENSE LINE, ONE TO MAINTAIN THE FIXED NUT AND THE SECOND ONE TO LOOSEN/TIGHTEN THE SENSE LINE COUPLING.

G. Removal of the Sense Line
Remove the sense line between the bleed Pressure-Regulator Valve (PRV) and the pylon interface (Ref. AMM TASK 36-11-49-000-016).

4. Procedure
Subtask 36-11-52-020-058-A ** ON A/C NOT FOR ALL

A. Removal of the Bleed Pressure-Regulator Valve
(1) If you use the APU to energize the electrical circuits, stop the APU:

For GTCP 36-300 APU (Ref. AMM D/O 49-00-00-86)
For APS 3200 APU (Ref. AMM D/O 49-00-00-86)
For 131-9(A) APU (Ref. AMM TASK 49-00-00-860-009).

(2) In the cockpit, on the SD bleed page:
(a) Make sure that the pressure and the temperature of the bleed-air duct system are in ambient conditions.

WARNING: MAKE SURE THAT THE PNEUMATIC SYSTEM IS DEPRESSURIZED BEFORE YOU START WORK. PRESSURIZED AIR CAN CAUSE INJURY TO PERSONNEL.

WARNING: DO NOT TOUCH THE UNIT UNTIL IT IS SUFFICIENTLY COOL TO PREVENT BURNS WHEN YOU DO THE MAINTENANCE TASK(S).

(3) Disconnect electrical connector (2) from the bleed pressure-regulator valve (1).

CAUTION: BE CAREFUL WITH THE SEMI-FLEXIBLE SENSE LINE. DEFORMATION OF THE RIGID PART OR LARGE DEFORMATION OF THE FLEXIBLE PART CAN QUICKLY CAUSE LEAKAGE.

CAUTION: USE TWO WRENCHES DURING DISCONNECTION OF THE SENSE LINE, ONE TO MAINTAIN THE FIXED NUT AND THE SECOND ONE TO LOOSEN/TIGHTEN THE SENSE LINE COUPLING.

(4) Disconnect the pressure sense lines.

Pre SB ENG 36-0007

(a) Disconnect the pressure sense line (3) from the valve.

End of Pre SB ENG 36-0007

Post SB ENG 36-0007

(b) Disconnect the pressure sense line (12) from the valve.

End of Post SB ENG 36-0007

(c) Disconnect the pressure sense line (8) from the valve.
(5) Remove the bleed pressure-regulator valve (1).
(a) Identify the position of the valve for the installation of the replacement valve.

NOTE: This will help for the rigging of the bleed air ducts (Ref. AMM TASK 36-11-49-820-010).

(b) Remove the two couplings (4) and (7).
(c) Remove the valve (1). Discard the seals (5) and (6).
(6) Put the PLUG-BLANKING in each disconnected line end.
(7) Put the CAP-BLANKING on each disconnected electrical connector and receptacle.

Post SB 70-0614

(8) Remove the heatshield assembly as follows.

WARNING: USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.

(a) Remove the lockwire that safeties the hose clamps (10) and (11).
(b) Loosen the hose clamps (10) and (11).
(c) Remove the upper heatshield assembly (9) from the bleed pressure-regulator valve (1).

[Rev.10 from 2021] 2026.04.01 04:09:55 UTC