Removal of the Intermediate Pressure (IP) Bleed Check-Valve

TASK 36-11-41-000-040-B
Removal of the Intermediate Pressure (IP) Bleed Check-Valve

WARNING: MAKE SURE THAT THE PNEUMATIC SYSTEM IS DEPRESSURIZED BEFORE YOU START WORK. PRESSURIZED AIR CAN CAUSE INJURY TO PERSONNEL.

WARNING: BE CAREFUL WHEN YOU DO WORK ON THE ENGINE PARTS AFTER THE ENGINE SHUTDOWN. USE APPLICABLE THERMAL GLOVES. THE ENGINE PARTS CAN STAY HOT FOR ONE HOUR AFTER SHUTDOWN AND CAN BURN YOU.

ZONE: 453
FIN: 7110HM ** ON A/C NOT FOR ALL

1. Reason for the Job
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment

REFERENCE	QTY	DESIGNATION
No specific	AR	ACCESS PLATFORM 1M (3 FT)-ADJUSTABLE
No specific	AR	PLUG - BLANKING
No specific	AR	WARNING NOTICE(S)

B. Work Zones and Access Panels

ZONE/ACCESS	ZONE DESCRIPTION
453	HOT SECTION
FOR [1000EM1] (ENGINE-1)
437AL, 438AR, 451AL
FOR [1000EM2] (ENGINE-2)
447AL, 448AR, 461AL

C. Referenced Information

REFERENCE	DESIGNATION
TASK 24-41-00-861-002-A	Energize the Aircraft Electrical Circuits from the External Power
TASK 24-41-00-861-002-A-01	Energize the Aircraft Electrical Circuits from the APU
TASK 36-11-49-000-043-A	Removal of the Mid Stage Tee Duct
TASK 49-00-00-860-006-A	APU Shutdown by External Power
TASK 49-00-00-860-006-A-01	APU Shutdown by Batteries
TASK 49-00-00-860-009-A	APU Shutdown by External Power (131-9(A))
TASK 49-00-00-860-009-A-01	APU Shutdown by Batteries (131-9(A))
TASK 71-13-00-010-040-B	Opening of the Fan Cowl Doors
TASK 78-30-00-481-041-B	Make the Thrust Reverser Unserviceable for Maintenance
TASK 78-36-00-010-040-B	Opening of the Thrust Reverser Doors
IP Bleed Check Valve

3. Job Set-up
Subtask 36-11-41-861-050-A ** ON A/C NOT FOR ALL

A. Energize the aircraft electrical circuits
(Ref. AMM TASK 24-41-00-861-002) or (Ref. AMM TASK 24-41-00-861-002).

Subtask 36-11-41-941-050-A ** ON A/C NOT FOR ALL

B. Safety Precautions
(1) Make sure that the engine 1(2) shutdown occurred not less than 5 minutes before you do this procedure.
(2) On the AIR COND panel 30VU:

make sure that the ENG 1(2) BLEED pushbutton switch is released (the OFF legend is on),
make sure that the APU BLEED pushbutton switch is released (the ON legend is off),
put a WARNING NOTICE(S) to tell persons not to operate the pneumatic system.

(3) On the ENG panel 115VU:

put a WARNING NOTICE(S) to tell persons not to start the engine 1(2).

(4) On the HP ground connector:

Put a WARNING NOTICE(S) to tell persons not to pressurize the pneumatic system.

(5) On the ENG section of the maintenance panel 50VU:

make sure that the ON legend of the ENG/FADEC GND PWR 1(2) pushbutton switch is off,
put a WARNING NOTICE(S) to tell persons not to energize the FADEC 1(2).

Subtask 36-11-41-941-050-B ** ON A/C NOT FOR ALL

B. Safety Precautions
(1) Make sure that the engine 1(2) shutdown occurred not less than 5 minutes before you do this procedure.
(2) On the AIR COND panel 30VU:

make sure that the ENG 1(2) BLEED pushbutton switch is released (the OFF legend is on),
make sure that the APU BLEED pushbutton switch is released (the ON legend is off),
put a WARNING NOTICE(S) to tell persons not to operate the pneumatic system.

(3) On the ENG panel 115VU:

put a WARNING NOTICE(S) to tell persons not to start the engine 1(2).

(4) On the HP ground connector:

Put a WARNING NOTICE(S) to tell persons not to pressurize the pneumatic system.

(5) On the ENG section of the maintenance panel 50VU:

make sure that the ON legend of the ENG/FADEC GND PWR 1(2) pushbutton switch is off,
put a WARNING NOTICE(S) to tell persons not to energize the FADEC 1(2).

Subtask 36-11-41-010-051-A ** ON A/C NOT FOR ALL

C. Get Access
(1) Open the fan cowl doors (Ref. AMM TASK 71-13-00-010-040):
(a) FOR [1000EM1] (ENGINE-1)
437AL 438AR
(b) FOR [1000EM2] (ENGINE-2)
447AL 448AR
(2) Put the ACCESS PLATFORM 1M (3 FT)-ADJUSTABLE in position below the engine.

Subtask 36-11-41-040-055-A ** ON A/C NOT FOR ALL

D. Make the thrust reverser unserviceable (Ref. AMM TASK 78-30-00-481-041).

Subtask 36-11-41-010-060-A ** ON A/C NOT FOR ALL

E. Open the left thrust reverser door (Ref. AMM TASK 78-36-00-010-040):
(1) FOR [1000EM1] (ENGINE-1)
451AL
(2) FOR [1000EM2] (ENGINE-2)
461AL

4. Procedure
Subtask 36-11-41-020-050-A ** ON A/C NOT FOR ALL

A. Removal of the IP Bleed Check-Valve

CAUTION: SOME PRESSURE CAN STAY IN THE DUCTING. THE PRESSURE WILL DECREASE WHEN YOU RELEASE THE CLAMPS.

(1) It may be necessary to remove the tee duct (5) in order to remove the IP bleed check-valve (25). Remove the tee duct (5) if it is mandatory (Ref. AMM TASK 36-11-49-000-043).
(2) If you use the APU to energize the electrical circuits, stop the APU:

For GTCP 36-300 APU (Ref. AMM D/O 49-00-00-86)
For APS 3200 APU (Ref. AMM TASK 49-00-00-860-006)
For 131-9(A) APU (Ref. AMM TASK 49-00-00-860-009).

(3) In the cockpit, on the SD bleed page:
(a) Make sure that the pressure and the temperature of the bleed-air duct system are in ambient conditions.

WARNING: MAKE SURE THAT THE PNEUMATIC SYSTEM IS DEPRESSURIZED BEFORE YOU START WORK. PRESSURIZED AIR CAN CAUSE INJURY TO PERSONNEL.

WARNING: DO NOT TOUCH THE UNIT UNTIL IT IS SUFFICIENTLY COOL TO PREVENT BURNS WHEN YOU DO THE MAINTENANCE TASK(S).

(4) Remove the nuts (35), the washers (40) and the bolts (45) that attach the links (50) and (55) to the tee duct (5).
(5) Remove the couplings (20) and the E-seals (15) from between the mid-stage tee duct (5) and the IP bleed check-valve (25).
(6) Remove the couplings (20) and the E-seals (15) from between the IP bleed check-valve (25) and the fifth-stage elbow duct (10).
(7) Remove the IP bleed check-valve (25) from the engine.
(8) Put the PLUG-BLANKING in each disconnected line end.
(9) Keep the E-seals (15) for the installation procedure.

[Rev.10 from 2021] 2026.04.01 01:09:03 UTC