DOC AIRBUS | AMM A320FVisually Examine the Surface Damage on the Blocker Door of the Left Thrust Reverser [IAE]
TASK 78-32-45-200-010-A
Visually Examine the Surface Damage on the Blocker Door of the Left Thrust Reverser
1. Reason for the Job
This task gives the data for a visual inspection of the surface damage on the blocker door of the left thrust reverser.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Work Zones and Access Panels
C. Referenced Information
3. Job Set-up
Subtask 78-32-45-941-051-A ** ON A/C NOT FOR ALL
Subtask 78-32-45-210-050-A ** ON A/C NOT FOR ALL
Subtask 78-32-45-410-052-A ** ON A/C NOT FOR ALL
[Rev.10 from 2021]
2026.04.01 03:28:38 UTC
Visually Examine the Surface Damage on the Blocker Door of the Left Thrust Reverser
1. Reason for the Job
This task gives the data for a visual inspection of the surface damage on the blocker door of the left thrust reverser.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | AR | ACCESS PLATFORM 2M (6 FT) |
| No specific | AR | WARNING NOTICE(S) |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| FOR [1000EM1] (ENGINE-1) | |
| 437AL, 438AR, 451AL | |
| FOR [1000EM2] (ENGINE-2) | |
| 447AL, 448AR, 461AL | |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 71-13-00-010-010-A | Opening of the Fan Cowls 437AL(447AL),438AR(448AR) |
| TASK 71-13-00-410-010-A | Closing of the Fan Cowls 437AL(447AL),438AR(448AR) |
| TASK 78-30-00-040-012-A | Deactivation of the Thrust Reverser Hydraulic Control Unit (HCU) for Ground Maintenance |
| TASK 78-30-00-440-012-A | Re-activation of the Thrust Reverser Hydraulic Control Unit (HCU) after Ground Maintenance |
| TASK 78-31-00-710-041-A | Operational Test of the Thrust Reverser System with the CFDS |
| TASK 78-31-00-710-041-A-02 | Operational test of the Thrust Reverser without the CFDS and Engine Running |
| TASK 78-32-00-010-010-A | Opening of the Thrust Reverser Halves |
| TASK 78-32-00-410-010-A | Closing of the Thrust Reverser Halves |
| TASK 78-32-00-860-010-A | Manual Extension of the Thrust Reverser Translating Sleeves |
| TASK 78-32-00-860-011-A | Manual Retraction of the Thrust Reverser Translating Sleeves |
| TASK 78-32-45-300-010-A | Blend Repair of the Left Thrust Reverser Blocker Door Surface Damage - VRS2279 |
Blocker DoorSubtask 78-32-45-941-051-A ** ON A/C NOT FOR ALL
A. Safety Precautions
(1) On the center pedestal, on the ENG panel 115VU:
(a) Put a WARNING NOTICE(S) to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5 minutes before you do this procedure.
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put a WARNING NOTICE(S) to tell persons not to energize the FADEC 1(2).
Subtask 78-32-45-010-053-A ** ON A/C NOT FOR ALL (1) On the center pedestal, on the ENG panel 115VU:
(a) Put a WARNING NOTICE(S) to tell persons not to start the engine.
(2) Make sure that the engine 1(2) shutdown occurred not less than 5 minutes before you do this procedure.
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put a WARNING NOTICE(S) to tell persons not to energize the FADEC 1(2).
B. Get Access
(1) Open the fan cowls (Ref. AMM TASK 71-13-00-010-010):
(a) FOR [1000EM1] (ENGINE-1)
437AL 438AR
(b) FOR [1000EM2] (ENGINE-2)
447AL 448AR
(2) Put the ACCESS PLATFORM 2M (6 FT) in position.
Subtask 78-32-45-040-052-A ** ON A/C NOT FOR ALL (1) Open the fan cowls (Ref. AMM TASK 71-13-00-010-010):
(a) FOR [1000EM1] (ENGINE-1)
437AL 438AR
(b) FOR [1000EM2] (ENGINE-2)
447AL 448AR
(2) Put the ACCESS PLATFORM 2M (6 FT) in position.
C. Deactivate the Thrust Reverser
Subtask 78-32-45-010-054-A ** ON A/C NOT FOR ALL Subtask 78-32-45-010-055-A ** ON A/C NOT FOR ALL WARNING:
MAKE SURE THAT THE THRUST REVERSER HYDRAULIC CONTROL UNIT (HCU) IS DEACTIVATED BEFORE YOU DO WORK ON OR AROUND THE THRUST REVERSER. IF THE HCU IS NOT DEACTIVATED, THERE IS A RISK OF UNWANTED THRUST REVERSER OPERATION WHICH CAN CAUSE INJURY TO PERSONS AND/OR DAMAGE TO EQUIPMENT.
(1) Deactivate the thrust reverser Hydraulic Control Unit (HCU) (Ref. AMM TASK 78-30-00-040-012). E. Open the left thrust reverser half (Ref. AMM TASK 78-32-00-010-010):
(1) FOR [1000EM1] (ENGINE-1)
451AL
(2) FOR [1000EM2] (ENGINE-2)
461AL
4. Procedure(1) FOR [1000EM1] (ENGINE-1)
451AL
(2) FOR [1000EM2] (ENGINE-2)
461AL
Subtask 78-32-45-210-050-A ** ON A/C NOT FOR ALL
A. Examine the blocker door (not zones 1, 2, 3, 4, 5 and 6).
(1) Abrasion
(a) Less than 1.0 in. (25.4 mm) long by 0.03 in. (0.76 mm) wide by 0.05 in. (1.27 mm) deep. Maximum of two abrasions, accept it.
(b) More than specified in paragraph (a), repair it (Ref. AMM TASK 78-32-45-300-010).
(2) Gouge
(a) Less than 0.50 in. (12.7 mm) long by 0.25 in. (6.35 mm) wide by 0.05 in. (1.27 mm) deep. Maximum of two gouges, accept it.
(b) More than specified in paragraph (a), repair it (Ref. AMM TASK 78-32-45-300-010).
(3) Nick
(a) Less than 0.30 in. (7.62 mm) long by 0.25 in. (6.35 mm) deep. Maximum of two nicks, accept it.
(b) More than specified in paragraph (a), repair it (Ref. AMM TASK 78-32-45-300-010).
(c) All nicks less than 0.5 in. (12.7 mm) from a bearing or bushing, reject it.
(4) Corrosion
(a) No corrosion allowed, reject blocker door.
(5) Cracks
(a) No cracks allowed, reject blocker door.
Subtask 78-32-45-210-051-A ** ON A/C NOT FOR ALL (1) Abrasion
(a) Less than 1.0 in. (25.4 mm) long by 0.03 in. (0.76 mm) wide by 0.05 in. (1.27 mm) deep. Maximum of two abrasions, accept it.
(b) More than specified in paragraph (a), repair it (Ref. AMM TASK 78-32-45-300-010).
(2) Gouge
(a) Less than 0.50 in. (12.7 mm) long by 0.25 in. (6.35 mm) wide by 0.05 in. (1.27 mm) deep. Maximum of two gouges, accept it.
(b) More than specified in paragraph (a), repair it (Ref. AMM TASK 78-32-45-300-010).
(3) Nick
(a) Less than 0.30 in. (7.62 mm) long by 0.25 in. (6.35 mm) deep. Maximum of two nicks, accept it.
(b) More than specified in paragraph (a), repair it (Ref. AMM TASK 78-32-45-300-010).
(c) All nicks less than 0.5 in. (12.7 mm) from a bearing or bushing, reject it.
(4) Corrosion
(a) No corrosion allowed, reject blocker door.
(5) Cracks
(a) No cracks allowed, reject blocker door.
B. Examine the blocker door (zones 1, 2, 3, 4, 5 and 6).
(1) Abrasion (zones 1, 2, 3 and 5)
(a) Zone 1 - 0.05 in. (1.27 mm) minimum remaining material thickness after repair, repair it (Ref. AMM TASK 78-32-45-300-010).
(b) Less than in (a), reject it.
(c) Zone 2 - 0.05 in. (1.27 mm) minimum remaining material thickness after repair, repair it (Ref. AMM TASK 78-32-45-300-010).
(d) Less than in (c), reject it.
(e) Zone 3 - 0.030 in. (0.76 mm) maximum blend depth, repair it (Ref. AMM TASK 78-32-45-300-010).
(f) More than in (e), reject it.
(g) Zone 5 - 0.020 in. (0.508 mm) maximum blend depth (no damage or repairs allowed in the 3.00 in. (76.2 mm) radius area arc), repair it (Ref. AMM TASK 78-32-45-300-010).
(h) More than in (g), or in the 3.00 in. (76.2 mm) radius area arc, reject it.
(2) Gouge (zones 1, 2, 3 and 5)
(a) Zone 1 - 0.05 in. (1.27 mm) minimum remaining material thickness after repair, repair it (Ref. AMM TASK 78-32-45-300-010).
(b) Less than in (a), reject it.
(c) Zone 2 - 0.05 in. (1.27 mm) minimum remaining material thickness after repair, repair it (Ref. AMM TASK 78-32-45-300-010).
(d) Less than in (c), reject it.
(e) Zone 3 - 0.03 in. (0.76 mm) maximum blend depth, repair it (Ref. AMM TASK 78-32-45-300-010).
(f) More than in (e), reject it.
(g) Zone 5 - 0.020 in. (0.508 mm) maximum blend depth (no damage or repairs allowed in the 3.00 in. (76.2 mm) radius area arc), repair it (Ref. AMM TASK 78-32-45-300-010).
(h) More than in (g), or in the 3.00 in. (76.2 mm) radius area arc, reject it.
(3) Wear (zones 4 and 6)
(a) Zone 4 - 0.600 in. (15.24 mm) maximum slot width after repair, repair it (Ref. AMM TASK 78-32-45-300-010).
(b) More than in (a), reject it.
(c) Zone 6 - minimum thickness 0.150 in. (3.81 mm).
(d) More than in (c), reject the blocker door.
(4) Corrosion (zones 1, 2, 3, 4, 5 and 6)
(a) No corrosion allowed, reject the blocker door.
(5) Cracks (zones 1, 2, 3, 4, 5 and 6)
(a) No cracks allowed, reject the blocker door.
Subtask 78-32-45-220-051-A ** ON A/C NOT FOR ALL (1) Abrasion (zones 1, 2, 3 and 5)
(a) Zone 1 - 0.05 in. (1.27 mm) minimum remaining material thickness after repair, repair it (Ref. AMM TASK 78-32-45-300-010).
(b) Less than in (a), reject it.
(c) Zone 2 - 0.05 in. (1.27 mm) minimum remaining material thickness after repair, repair it (Ref. AMM TASK 78-32-45-300-010).
(d) Less than in (c), reject it.
(e) Zone 3 - 0.030 in. (0.76 mm) maximum blend depth, repair it (Ref. AMM TASK 78-32-45-300-010).
(f) More than in (e), reject it.
(g) Zone 5 - 0.020 in. (0.508 mm) maximum blend depth (no damage or repairs allowed in the 3.00 in. (76.2 mm) radius area arc), repair it (Ref. AMM TASK 78-32-45-300-010).
(h) More than in (g), or in the 3.00 in. (76.2 mm) radius area arc, reject it.
(2) Gouge (zones 1, 2, 3 and 5)
(a) Zone 1 - 0.05 in. (1.27 mm) minimum remaining material thickness after repair, repair it (Ref. AMM TASK 78-32-45-300-010).
(b) Less than in (a), reject it.
(c) Zone 2 - 0.05 in. (1.27 mm) minimum remaining material thickness after repair, repair it (Ref. AMM TASK 78-32-45-300-010).
(d) Less than in (c), reject it.
(e) Zone 3 - 0.03 in. (0.76 mm) maximum blend depth, repair it (Ref. AMM TASK 78-32-45-300-010).
(f) More than in (e), reject it.
(g) Zone 5 - 0.020 in. (0.508 mm) maximum blend depth (no damage or repairs allowed in the 3.00 in. (76.2 mm) radius area arc), repair it (Ref. AMM TASK 78-32-45-300-010).
(h) More than in (g), or in the 3.00 in. (76.2 mm) radius area arc, reject it.
(3) Wear (zones 4 and 6)
(a) Zone 4 - 0.600 in. (15.24 mm) maximum slot width after repair, repair it (Ref. AMM TASK 78-32-45-300-010).
(b) More than in (a), reject it.
(c) Zone 6 - minimum thickness 0.150 in. (3.81 mm).
(d) More than in (c), reject the blocker door.
(4) Corrosion (zones 1, 2, 3, 4, 5 and 6)
(a) No corrosion allowed, reject the blocker door.
(5) Cracks (zones 1, 2, 3, 4, 5 and 6)
(a) No cracks allowed, reject the blocker door.
C. Examine the Blocker Door Bushing
(1) Worn
(a) A wall thickness of 0.04 in. (1.016 mm) in radius or more, accept it.
(b) Less than in (a), reject the blocker door.
(2) Cracked
(a) Any cracks, reject the blocker door.
(3) Gaps between the bushing and the lug
(a) Less than 0.090 in. (2.286 mm), accept it.
(b) More than in (a), reject the blocker door.
(4) Corrosion
(a) No corrosion allowed, reject the blocker door.
(5) Cracks
(a) No cracks allowed, reject the blocker door.
Subtask 78-32-45-220-052-A ** ON A/C NOT FOR ALL (1) Worn
(a) A wall thickness of 0.04 in. (1.016 mm) in radius or more, accept it.
(b) Less than in (a), reject the blocker door.
(2) Cracked
(a) Any cracks, reject the blocker door.
(3) Gaps between the bushing and the lug
(a) Less than 0.090 in. (2.286 mm), accept it.
(b) More than in (a), reject the blocker door.
(4) Corrosion
(a) No corrosion allowed, reject the blocker door.
(5) Cracks
(a) No cracks allowed, reject the blocker door.
D. Examine the Blocker Door Lugs and Bearings
(1) Corrosion
(a) No corrosion allowed, reject the blocker door.
(2) Cracks
(a) No cracks allowed, reject the blocker door.
5. Close-up(1) Corrosion
(a) No corrosion allowed, reject the blocker door.
(2) Cracks
(a) No cracks allowed, reject the blocker door.
Subtask 78-32-45-410-052-A ** ON A/C NOT FOR ALL
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the left thrust reverser half (Ref. AMM TASK 78-32-00-410-010):
(a) FOR [1000EM1] (ENGINE-1)
451AL
(b) FOR [1000EM2] (ENGINE-2)
461AL
Subtask 78-32-45-410-053-A ** ON A/C NOT FOR ALL Subtask 78-32-45-440-051-A ** ON A/C NOT FOR ALL Subtask 78-32-45-410-054-A ** ON A/C NOT FOR ALL (1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the left thrust reverser half (Ref. AMM TASK 78-32-00-410-010):
(a) FOR [1000EM1] (ENGINE-1)
451AL
(b) FOR [1000EM2] (ENGINE-2)
461AL
D. Close Access
(1) Close the fan cowls (Ref. AMM TASK 71-13-00-410-010):
(a) FOR [1000EM1] (ENGINE-1)
437AL 438AR
(b) FOR [1000EM2] (ENGINE-2)
447AL 448AR
(2) Remove the access platform(s).
(3) Remove the WARNING NOTICE(S).
Subtask 78-32-45-710-052-A ** ON A/C NOT FOR ALL (1) Close the fan cowls (Ref. AMM TASK 71-13-00-410-010):
(a) FOR [1000EM1] (ENGINE-1)
437AL 438AR
(b) FOR [1000EM2] (ENGINE-2)
447AL 448AR
(2) Remove the access platform(s).
(3) Remove the WARNING NOTICE(S).
E. Operational Test
(1) Do an operational test of the thrust reverser system (Ref. AMM TASK 78-31-00-710-041).
(1) Do an operational test of the thrust reverser system (Ref. AMM TASK 78-31-00-710-041).
NOTE: As an alternative procedure, you can do the operational test without the CFDS (Ref. AMM TASK 78-31-00-710-041).