W DOC AIRBUS | AMM A320F

High Pressure Compressor (HPC) On Wing Replacement Repair for Loose, Worn, and Missing Variable Stator Vane (VSV) System Bushings - VRS9344 [IAE]


TASK 75-32-42-960-802-A
High Pressure Compressor (HPC) On Wing Replacement Repair for Loose, Worn, and Missing Variable Stator Vane (VSV) System Bushings - VRS9344


WARNING: BE CAREFUL WHEN YOU DO WORK ON THE ENGINE PARTS AFTER THE ENGINE SHUTDOWN. USE APPLICABLE THERMAL GLOVES. THE ENGINE PARTS CAN STAY HOT FOR ONE HOUR AFTER SHUTDOWN AND CAN BURN YOU.
ZONE: 400
1. Reason for the Job
To replace loose, worn and missing bushings
2. Job Set-up Information
 A. Fixtures, Tools, Test and Support Equipment
REFERENCE
QTY
DESIGNATION
No specific
1
ACCESS PLATFORM 2M (6 FT) - ADJUSTABLE
No specific
1
GAGE 0.025 MM (0.001 IN) - FEELER
No specific
AR
WARNING NOTICE(S)
 B. Work Zones and Access Panels
ZONE/ACCESS
ZONE DESCRIPTION
400
POWER PLANT, NACELLES AND PYLONS
FOR [1000EM1] (ENGINE-1)
437AL, 438AR, 451AL, 452AR
FOR [1000EM2] (ENGINE-2)
447AL, 448AR, 461AL, 462AR
 C. Referenced Information
REFERENCE
DESIGNATION
TASK 71-13-00-010-010-A
Opening of the Fan Cowls 437AL(447AL),438AR(448AR)
TASK 71-13-00-410-010-A
Closing of the Fan Cowls 437AL(447AL),438AR(448AR)
TASK 75-32-42-000-010-B
Removal of the VSV Actuating Levers
TASK 75-32-42-000-010-B-01
Removal of the VSV Actuating Levers
TASK 75-32-42-200-010-B
Inspection of the VSV Mechanism
TASK 75-32-42-200-010-B-01
Inspection of the VSV Mechanism
TASK 75-32-42-400-010-B
Installation of the VSV Actuating Levers
TASK 75-32-42-400-010-B-01
Installation of the VSV Actuating Levers
TASK 78-30-00-040-012-A
Deactivation of the Thrust Reverser Hydraulic Control Unit (HCU) for Ground Maintenance
TASK 78-30-00-440-012-A
Re-activation of the Thrust Reverser Hydraulic Control Unit (HCU) after Ground Maintenance
TASK 78-32-00-010-010-A
Opening of the Thrust Reverser Halves
TASK 78-32-00-410-010-A
Closing of the Thrust Reverser Halves
3. Job Set-up
Subtask 75-32-42-941-079-A ** ON A/C NOT FOR ALL
A. Safety Precautions
   (1) On the center pedestal, on ENG panel 115VU:
     (a) Put the WARNING NOTICE(S) in position to tell persons not to start the engine.
   (2) Make sure that the engine shutdown occurred five minutes or more before you do this procedure.
   (3) On overhead maintenance panel 50VU:
     (a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off.
     (b) Put the WARNING NOTICE(S) in position to tell persons not to energize the FADEC 1(2).
Subtask 75-32-42-010-118-A ** ON A/C NOT FOR ALL
B. Get Access
   (1) Open the fan cowls (Ref. AMM TASK 71-13-00-010-010):
     (a) FOR [1000EM1] (ENGINE-1)
437AL, 438AR
     (b) FOR [1000EM2] (ENGINE-2)
447AL, 448AR.
   (2) Put an ACCESS PLATFORM 2M (6 FT) - ADJUSTABLE in position.
Subtask 75-32-42-040-088-A ** ON A/C NOT FOR ALL
C. Deactivate the thrust reverser.
WARNING: MAKE SURE THAT THE THRUST REVERSER HYDRAULIC CONTROL UNIT (HCU) IS DEACTIVATED BEFORE YOU DO WORK ON OR AROUND THE THRUST REVERSER. IF THE HCU IS NOT DEACTIVATED, THERE IS A RISK OF UNWANTED THRUST REVERSER OPERATION WHICH CAN CAUSE INJURY TO PERSONS AND/OR DAMAGE TO EQUIPMENT.
   (1) Deactivate the thrust reverser hydraulic control unit (HCU) (Ref. AMM TASK 78-30-00-040-012).
Subtask 75-32-42-010-119-A ** ON A/C NOT FOR ALL
D. Open the thrust reverser halves.
   (1) Open the thrust reverser halves (Ref. AMM TASK 78-32-00-010-010):
     (a) FOR [1000EM1] (ENGINE-1)
451AL, 452AR
     (b) FOR [1000EM2] (ENGINE-2)
461AL, 462AR.
4. Procedure
Subtask 75-32-42-020-074-A ** ON A/C NOT FOR ALL
A. If a missing bushing is located on the unison ring connector:
   (1) Remove the unison ring connector (Ref. AMM TASK 75-32-42-000-010).
Subtask 75-32-42-020-075-A ** ON A/C NOT FOR ALL
B. If a missing bushing is located on the unison ring:
   (1) Remove the affected lever arm.
Subtask 75-32-42-160-050-A ** ON A/C NOT FOR ALL
C. If required, remove residual bushing material.
   (1) Use the standard workshop equipment.
Subtask 75-32-42-210-064-A ** ON A/C NOT FOR ALL
D. Visually examine the bushing holes.
   (1) Determine if a bushing hole has any indications of wear and damage on the unison ring.
     (a) If it does, reject the engine.
   (2) Determine if a bushing hole has any indications of wear and damage on unison ring connector.
     (a) If it does, reject the unison ring connector.
Subtask 75-32-42-210-065-A ** ON A/C NOT FOR ALL
E. Examine the Variable Stator Vane (VSV) levers and pins.
   (1) Visually inspect the Variable Stator Vane (VSV) levers and pins for evidence of wear and damage.
   (2) If it is damaged or if the wear is evident, replace the VSV lever.
Subtask 75-32-42-420-078-A ** ON A/C NOT FOR ALL
F. Install the replacement bushings.
   (1) Install the required bushing(s):
     (a)    (2) Make sure that the busings are in place.
     (a) Use the standard equipment.
Subtask 75-32-42-210-066-A ** ON A/C NOT FOR ALL
G. Visually examine the bushings.
   (1) Visually inspect to confirm that the bushings are installed correctly.
   (2) If the bushing has a flange, use the GAGE 0.025 MM (0.001 IN) - FEELER to make sure that the bushings are correctly seated and that the safety features are engaged.
Subtask 75-32-42-420-079-A ** ON A/C NOT FOR ALL
H. Installation of the unison ring connector.
   (1) Install the unison ring connector (Ref. AMM TASK 75-32-42-400-010).
Subtask 75-32-42-970-052-A ** ON A/C NOT FOR ALL
I. Identify the repair.
   (1) Make a record of the VRS9344 in the applicable engine documentation.
Subtask 75-32-42-200-057-A ** ON A/C NOT FOR ALL
J. Inspection after 50 flight cycles.
   (1) Inspect the VSV mechanism (Ref. AMM TASK 75-32-42-200-010).
     (a) Inspect the replaced VSV bushings after 50 flight cycles to confirm that the bushing is in place.
5. Close-up
Subtask 75-32-42-410-120-A ** ON A/C NOT FOR ALL
A. Close Access
   (1) Make sure that the work area is clean and clear of tools and other items.
   (2) Close the thrust reverser halves (Ref. AMM TASK 78-32-00-410-010):
     (a) FOR [1000EM1] (ENGINE-1)
451AL, 452AR
     (b) FOR [1000EM2] (ENGINE-2)
461AL, 462AR.
Subtask 75-32-42-440-073-A ** ON A/C NOT FOR ALL
B. Activate the thrust reverser.
   (1) Reactivate the thrust reverser HCU (Ref. AMM TASK 78-30-00-440-012).
Subtask 75-32-42-410-121-A ** ON A/C NOT FOR ALL
C. Close Access
   (1) Close the fan cowls (Ref. AMM TASK 71-13-00-410-010):
     (a) FOR [1000EM1] (ENGINE-1)
437AL, 438AR
     (b) FOR [1000EM2] (ENGINE-2)
447AL, 448AR.
   (2) Remove the access platform(s).
   (3) Remove the WARNING NOTICE(S).
[Rev.10 from 2021] 2026.04.01 03:12:18 UTC