W DOC AIRBUS | AMM A320F

Removal of the Fuel Manifold [PW11]

TASK 73-11-02-000-801-A
Removal of the Fuel Manifold

WARNING: BE CAREFUL WHEN YOU DO WORK ON THE ENGINE AND THE ADJACENT COMPONENTS AFTER ENGINE SHUTDOWN. THE ENGINE, THE ENGINE OIL AND THE ADJACENT COMPONENTS CAN STAY HOT FOR A LONG TIME. IF YOU DO NOT OBEY THIS INSTRUCTION, INJURY CAN OCCUR.
WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
CAUTION: DO NOT LET FUEL OR OIL FALL ON THE ENGINE. YOU MUST IMMEDIATELY REMOVE UNWANTED FUEL OR OIL WITH A CLOTH. THE FUEL OR OIL CAN CAUSE DAMAGE TO SOME ENGINE PARTS.
ZONE: 400
1. Reason for the Job
Use this procedure to remove the fuel manifold.
2. Job Set-up Information
 A. Fixtures, Tools, Test and Support Equipment
REFERENCE
QTY
DESIGNATION
No specific
AR
COVER - PROTECTION
 B. Consumable Materials
REFERENCE
DESIGNATION
(Material No.P05-005)
lint-free cotton cloth
 C. Work Zones and Access Panels
ZONE/ACCESS
ZONE DESCRIPTION
400
POWER PLANT, NACELLES AND PYLONS
FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
437AL, 438AR, 452AR
FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
447AL, 448AR, 462AR
 D. Referenced Information
REFERENCE
DESIGNATION
TASK 71-00-00-860-833-A
Procedure to Prevent Engine Motoring
TASK 71-13-00-010-802-A
Opening of the Fan Cowl Doors
TASK 73-11-01-000-801-A
Removal of the Integrated Fuel Pump and Control (IFPC)
TASK 73-11-06-000-801-A
Removal of the Fuel Filter Element
TASK 73-11-07-000-801-A
Removal of the Fuel Filter Housing
TASK 73-34-21-000-801-A
Removal of the Fuel Filter Differential Pressure Sensor
TASK 78-30-00-040-805-A
Deactivation of the Thrust Reverser System for Ground Maintenance
TASK 78-36-00-010-802-A
Opening of the Thrust Reverser Cowl-Doors
F Fuel Manifold
3. Job Set-up
Subtask 73-11-02-941-050-A ** ON A/C NOT FOR ALL
A. Safety Precautions
   (1) Do the procedure to prevent engine motoring
(Ref. AMM TASK 71-00-00-860-833).
Subtask 73-11-02-010-050-A ** ON A/C NOT FOR ALL
B. Get Access
   (1) Open the fan cowl doors (Ref. AMM TASK 71-13-00-010-802):
     (a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
437AL, 438AR
     (b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
447AL, 448AR.
Subtask 73-11-02-040-050-A ** ON A/C NOT FOR ALL
C. Deactivation of the Thrust Reverser System for Maintenance
WARNING: YOU MUST DEACTIVATE THE THRUST REVERSER BEFORE YOU DO WORK ON OR AROUND IT. IF YOU DO NOT, THE THRUST REVERSER CAN OPERATE ACCIDENTALLY AND CAUSE AN INJURY AND/OR DAMAGE.
   (1) Do the deactivation of the thrust reverser system for maintenance (Ref. AMM TASK 78-30-00-040-805).
Subtask 73-11-02-010-051-A ** ON A/C NOT FOR ALL
D. Get Access
   (1) Open the right thrust reverser cowl-doors (Ref. AMM TASK 78-36-00-010-802):
     (a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
452AR
     (b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
462AR.
4. Procedure
Subtask 73-11-02-020-050-A ** ON A/C NOT FOR ALL
A. Removal of the Fuel Manifold
CAUTION: WIPE CLEAN ALL PARTS AND TOOLS AS NECESSARY TO REMOVE UNWANTED DEBRIS AND PREVENT DAMAGE TO THE ENGINE.
CAUTION: USE A SECOND WRENCH TO HOLD THE MATING PARTS WHEN YOU LOOSEN OR TIGHTEN THE TUBE OR HOSE NUTS. IF YOU DO NOT OBEY THIS CAUTION, YOU CAN TWIST OR CAUSE DAMAGE TO THE TUBES OR HOSES.
   (1) Find the fuel manifold (1) located approximately at the 4 o'clock position attached to the main gearbox.
F Fuel Manifold ** ON A/C NOT FOR ALL
   (2) Remove the Integrated Fuel Pump and Control (IFPC) (Ref. AMM TASK 73-11-01-000-801).
   (3) Remove the fuel filter differential pressure sensor (Ref. AMM TASK 73-34-21-000-801).
   (4) Remove the fuel filter element (Ref. AMM TASK 73-11-06-000-801).
   (5) Remove the fuel filter housing (Ref. AMM TASK 73-11-07-000-801).
   (6) Remove the tube (FM01) (8) from the fuel manifold (1) and fuel flow transmitter as follows:
F Fuel Manifold ** ON A/C NOT FOR ALL
     (a) Remove the three bolts (7) from the three clamps (6), bracket (12) and tube (FM01) (8).
     (b) Remove the bolt (7) from the bracket (10).
     (c) Remove the three bolts (9) and bracket (10).
     (d) Disconnect the tube (8) from the fuel flow transmitter.
     (e) Remove the tube (8) and face seal (11) from the engine.
     (f) Discard the face seal (11).
   (7) Remove the three bolts (3) and face seal (2) to disconnect the tube (FH01) from the fuel manifold (1).
     (a) Discard the face seal (2).
   (8) Remove the tube (23) from the fuel manifold (1) as follows:
F Fuel Manifold ** ON A/C NOT FOR ALL
     (a) Remove the clamp (4) and heat shield (5) from the tube (CP09) (23).
     (b) Disconnect the tube (CP09) (23) from the fuel manifold (1).

PRE SB C73-00-0009A (Config-1 Initial Design Configuration)
   (9) Remove the manifolds from the fuel manifold (1) as follows:
     (a) Remove the manifold (CR01) (22) from the fuel manifold (1) and tube (CR04) as follows:
       1 Remove the two bolts (7) from the two clamps (33) and brackets.
F Fuel Manifold ** ON A/C NOT FOR ALL
       2 Remove the two bolts (44) and bracket (43) from the manifold (22) and manifold (21).
       3 Remove the clamp (4) and heat shield (5) from the tube (CR11).
F Fuel Manifold ** ON A/C NOT FOR ALL
       4 Disconnect the tube (CR11) from the manifold (22).
       5 Disconnect the tube (CR03) from the manifold (22).
F Fuel Manifold ** ON A/C NOT FOR ALL
       6 Disconnect the manifold (22) from the fuel manifold (1).
F Fuel Manifold ** ON A/C NOT FOR ALL
       7 Disconnect the manifold (22) from the tube (CR04) and remove the manifold (22) from the engine.
F Fuel Manifold ** ON A/C NOT FOR ALL
     (b) Remove the manifold (CP01) (21) from the fuel manifold (1) and tube (CP04) as follows:
       1 Remove the two bolts (7) from the two clamps (33) and brackets.
F Fuel Manifold ** ON A/C NOT FOR ALL
       2 Remove the clamp (4) and heat shield (5) from the tube (CP11).
F Fuel Manifold ** ON A/C NOT FOR ALL
       3 Disconnect the tube (CP11) from the manifold (21).
       4 Disconnect the tube (CP03) from the manifold (21).
F Fuel Manifold ** ON A/C NOT FOR ALL
       5 Remove the clamp (4) and heat shield (5) from the manifold (21).
F Fuel Manifold ** ON A/C NOT FOR ALL
       6 Disconnect the manifold (21) from the fuel manifold (1).
       7 Disconnect the manifold (21) from the tube (CP04) and remove the manifold (21) from the engine.
F Fuel Manifold ** ON A/C NOT FOR ALL

END OF PRE SB C73-00-0009A (Config-1 Initial Design Configuration)

POST SB C73-00-0009A (Config-2 Improved Accessibility Design Configuration)
   (10) Remove the manifolds from the fuel manifold (1) as follows:
     (a) Remove the manifold (CR01) (22) from the fuel manifold (1) and tube (CR04) as follows:
       1 Remove the two bolts (7) from the two clamps (33) and brackets.
F Fuel Manifold ** ON A/C NOT FOR ALL
       2 Remove the two bolts (44) and bracket (43) from the manifold (22) and manifold (21).
       3 Remove the clamp (4) and heat shield (5) from the tube (CR25).
F Fuel Manifold ** ON A/C NOT FOR ALL
       4 Disconnect the tube (CR25) from the manifold (22).
       5 Disconnect the tube (CR03) from the manifold (22).
F Fuel Manifold ** ON A/C NOT FOR ALL
       6 Disconnect the manifold (22) from the manifold (1).
F Fuel Manifold ** ON A/C NOT FOR ALL
       7 Disconnect the manifold (22) from the tube (CR04) and remove the manifold (22) from the engine.
F Fuel Manifold ** ON A/C NOT FOR ALL
     (b) Remove the manifold (CP01) (21) from the fuel manifold (1) and tube (CP04) as follows:
       1 Remove the two bolts (7) from the two clamps (33) and brackets.
F Fuel Manifold ** ON A/C NOT FOR ALL
       2 Remove the clamp (4) and heat shield (5) from the tube (CP25).
F Fuel Manifold ** ON A/C NOT FOR ALL
       3 Disconnect the tube (CP25) from the manifold (21).
       4 Disconnect the tube (CP03) from the manifold (21).
F Fuel Manifold ** ON A/C NOT FOR ALL
       5 Remove the clamp (4) and heat shield (5) from the manifold (21).
F Fuel Manifold ** ON A/C NOT FOR ALL
       6 Disconnect the manifold (21) from the fuel manifold (1).
       7 Disconnect the manifold (21) from the tube (CP04) and remove the manifold (21) from the engine.
F Fuel Manifold ** ON A/C NOT FOR ALL

END OF POST SB C73-00-0009A (Config-2 Improved Accessibility Design Configuration)

   (11) Disconnect the drain tube (DR41) from the adapter (52) and disconnect the tube (FD04) from the manifold (1).
F Fuel Manifold ** ON A/C NOT FOR ALL
   (12) Remove the four bolts (54), bracket (53) and adapter (52) from the manifold (1).
   (13) Remove the three bolts (3) and the face seal (2) to disconnect the tube (FH02).
F Fuel Manifold ** ON A/C NOT FOR ALL
   (14) Discard the face seal (2).
   (15) Remove the three bolts (3) and the face seal (2) to disconnect the tube (FL01).
   (16) Discard the face seal (2).
   (17) Remove the fuel manifold (1) from the main gearbox as follows:
F Fuel Manifold ** ON A/C NOT FOR ALL
     (a) Remove the five nuts (64) and washers (65).
     (b) Remove the fuel manifold (1) from the main gearbox.
     (c) Use a lint-free cotton cloth (Material No.P05-005) to remove the remaining fuel.
   (18) Remove the adapters (76), (77) and (79) from the fuel manifold (1).
F Fuel Manifold ** ON A/C NOT FOR ALL
   (19) Remove and discard the packings (75), (78) and (80) from the adapters (76), (77) and (79).
   (20) Remove and discard the packing (81) from the fuel manifold (1).
   (21) Installation of protection covers
CAUTION: INSTALL PROTECTION COVERS ON ALL THE OPENINGS IMMEDIATELY TO PREVENT DAMAGE TO THE ENGINE.
     (a) Make sure that you install COVER - PROTECTION as necessary to prevent damage to the engine.
[Rev.10 from 2021] 2026.04.01 13:03:23 UTC
"Aviabrain" 2025