Detailed Inspection of Pylon, Upper Spar, in Areas of Fasteners at Junction with Lateral Panel, between RIB 4 and RIB 10, LH/RH
TASK 54-51-00-200-807-A
Detailed Inspection of Pylon, Upper Spar, in Areas of Fasteners at Junction with Lateral Panel, between RIB 4 and RIB 10, LH/RH
Refer to the MPD TASK: 545134-09
DETAILED INSPECTION OF PYLON, UPPER SPAR, IN AREAS OF FASTENERS AT JUNCTION WITH LATERAL PANEL, BETWEEN RIB 4 AND RIB 10, LH/RH
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
C. Work Zones and Access Panels
D. Referenced Information
3. Job Set-up
Subtask 54-51-00-941-123-A ** ON A/C NOT FOR ALL
Subtask 54-51-00-220-107-A ** ON A/C NOT FOR ALL
Subtask 54-51-00-410-139-A ** ON A/C NOT FOR ALL
[Rev.10 from 2021]
2026.04.01 01:59:49 UTC
Detailed Inspection of Pylon, Upper Spar, in Areas of Fasteners at Junction with Lateral Panel, between RIB 4 and RIB 10, LH/RH
WARNING:
BE CAREFUL WHEN YOU DO WORK ON THE ENGINE AFTER SHUTDOWN. THE ENGINE CAN STAY HOT FOR A LONG TIME. IF YOU DO NOT OBEY THIS INSTRUCTION, INJURY CAN OCCUR.
WARNING:
PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
1. Reason for the JobRefer to the MPD TASK: 545134-09
DETAILED INSPECTION OF PYLON, UPPER SPAR, IN AREAS OF FASTENERS AT JUNCTION WITH LATERAL PANEL, BETWEEN RIB 4 AND RIB 10, LH/RH
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | AR | ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE |
| No specific | 1 | FLASHLIGHT |
| No specific | 1 | MIRROR - INSPECTION |
| No specific | AR | WARNING NOTICE(S) |
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.08BAA9) | Non Aqueous Cleaner-General - - |
| (Material No.14SBA1) | Textile-Lint free Cotton - |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 415 | LOWER PYLON |
| 425 | LOWER PYLON |
| 471BL, 471CL, 481BL | |
| 471AL, 472AR, 472BR, 481AL, 482AR, 482BR, 482CR | |
| 471BR, 471CR, 471DL, 481BR, 481CL, 481CR, 481DR |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 27-00-00-080-002-A | Removal of the Flap/Slat Control-Lever Locking Tool (98D27803000000) |
| TASK 27-00-00-480-002-A | Installation of the Flap/Slat Control-Lever Locking Tool (98D27803000000) |
| TASK 27-50-00-866-009-A | Retraction of the Flaps on the Ground |
| TASK 27-50-00-866-009-A-01 | Retraction of the Flaps/Slats on the Ground |
| TASK 54-53-11-000-002-A | Removal of the Pylon-to-Wing Access Panels |
| TASK 54-53-11-000-002-B | Removal of the Pylon-to-Wing Access Panels |
| TASK 54-53-11-400-002-A | Installation of the Pylon-to-Wing Access Panels |
| TASK 54-53-11-400-002-B | Installation of the Pylon-to-Wing Access Panels |
| TASK 78-30-00-040-012-A | Deactivation of the Thrust Reverser Hydraulic Control Unit (HCU) for Ground Maintenance |
| TASK 78-30-00-081-041-B | Make the Thrust Reverser Serviceable after Maintenance |
| TASK 78-30-00-440-012-A | Re-activation of the Thrust Reverser Hydraulic Control Unit (HCU) after Ground Maintenance |
| TASK 78-30-00-481-041-B | Make the Thrust Reverser Unserviceable for Maintenance |
| SRM 511100 | (for corrective action) |
| SRM 512200 | (for corrective action) |
Subtask 54-51-00-941-123-A ** ON A/C NOT FOR ALL
A. Safety Precautions
(1) On the center pedestal, on ENG panel 115VU:
(a) Put the WARNING NOTICE(S) in position to tell persons not to start engine 1(2).
(2) Make sure that the engine 1(2) shutdown occurred not less than five minutes before you do this procedure.
(3) On overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put the WARNING NOTICE(S) in position to tell persons not to energize FADEC 1(2).
(4) Make sure that the flaps and slats are fully retracted (Ref. AMM TASK 27-50-00-866-009).
(5) Install the flap/slat control-lever locking tool (Ref. AMM TASK 27-00-00-480-002).
Subtask 54-51-00-040-120-A ** ON A/C NOT FOR ALL (1) On the center pedestal, on ENG panel 115VU:
(a) Put the WARNING NOTICE(S) in position to tell persons not to start engine 1(2).
(2) Make sure that the engine 1(2) shutdown occurred not less than five minutes before you do this procedure.
(3) On overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put the WARNING NOTICE(S) in position to tell persons not to energize FADEC 1(2).
(4) Make sure that the flaps and slats are fully retracted (Ref. AMM TASK 27-50-00-866-009).
(5) Install the flap/slat control-lever locking tool (Ref. AMM TASK 27-00-00-480-002).
B. Deactivation of the Thrust Reverser
Subtask 54-51-00-040-120-B ** ON A/C NOT FOR ALL WARNING:
MAKE SURE THAT THE THRUST REVERSER IS LOCKED. IF NOT, THE THRUST REVERSER CAN OPERATE ACCIDENTALLY AND CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO THE REVERSER.
(1) Make the thrust reverser unserviceable for maintenance (Ref. AMM TASK 78-30-00-481-041). B. Deactivation of the Thrust Reverser
Subtask 54-51-00-010-130-A ** ON A/C NOT FOR ALL WARNING:
MAKE SURE THAT THE THRUST REVERSER IS LOCKED. IF NOT, THE THRUST REVERSER CAN OPERATE ACCIDENTALLY AND CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO THE REVERSER.
(1) Make the thrust reverser unserviceable for maintenance (Ref. AMM TASK 78-30-00-040-012). C. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position:
(a) For the left pylon, in zone 470
(b) For the right pylon, in zone 480.
(2) Remove the pylon-to-wing access panels (Ref. AMM TASK 54-53-11-000-002):
(a) For the left pylon: 471AL 471BL 471CL 472AR 472BR
(b) For the right pylon: 481AL 481BL 482AR 482BR 482CR.
Subtask 54-51-00-010-130-B ** ON A/C NOT FOR ALL (1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position:
(a) For the left pylon, in zone 470
(b) For the right pylon, in zone 480.
(2) Remove the pylon-to-wing access panels (Ref. AMM TASK 54-53-11-000-002):
(a) For the left pylon: 471AL 471BL 471CL 472AR 472BR
(b) For the right pylon: 481AL 481BL 482AR 482BR 482CR.
C. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position:
(a) For the left pylon, in zone 470
(b) For the right pylon, in zone 480.
(2) Remove the pylon-to-wing access panels (Ref. AMM TASK 54-53-11-000-002):
(a) For the left pylon: 471BL 471CL 471DL 471BR 471CR
(b) For the right pylon: 481BL 481CL 481BR 481CR 481DR.
Subtask 54-51-00-110-121-A ** ON A/C NOT FOR ALL (1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position:
(a) For the left pylon, in zone 470
(b) For the right pylon, in zone 480.
(2) Remove the pylon-to-wing access panels (Ref. AMM TASK 54-53-11-000-002):
(a) For the left pylon: 471BL 471CL 471DL 471BR 471CR
(b) For the right pylon: 481BL 481CL 481BR 481CR 481DR.
D. Cleaning of the Structure
(1) Make sure that the inspection area is sufficiently clean to do a satisfactory inspection of the area.
(2) If it is not sufficiently clean, clean the inspection area with Non Aqueous Cleaner-General - - (Material No.08BAA9) and the Textile-Lint free Cotton - (Material No.14SBA1) .
4. Procedure(1) Make sure that the inspection area is sufficiently clean to do a satisfactory inspection of the area.
(2) If it is not sufficiently clean, clean the inspection area with Non Aqueous Cleaner-General - - (Material No.08BAA9) and the Textile-Lint free Cotton - (Material No.14SBA1) .
Subtask 54-51-00-220-107-A ** ON A/C NOT FOR ALL
A. Inspection
Junction Area Between the Upper Spar and the Lateral Panel ** ON A/C NOT FOR ALL
Junction Area Between the Upper Spar and the Lateral Panel ** ON A/C NOT FOR ALL
(1) Do a detailed inspection of the upper spar of the pylon, between RIB4 and RIB10. This inspection is applicable to the area of the fasteners at the junction with the lateral panel, on the left and right sides.
(2) Use a FLASHLIGHT and a MIRROR - INSPECTION for the inspection, if necessary.
(3) Make sure that there is no:
(a) Corrosion damage:
5. Close-up
Junction Area Between the Upper Spar and the Lateral Panel ** ON A/C NOT FOR ALL
Junction Area Between the Upper Spar and the Lateral Panel ** ON A/C NOT FOR ALL (2) Use a FLASHLIGHT and a MIRROR - INSPECTION for the inspection, if necessary.
(3) Make sure that there is no:
(a) Corrosion damage:
- If you find corrosion, refer to Structural Repair Manual ( SRM 512200) for the corrosion types, inspection, removal and subsequent corrosion protection.
- If you find this type of damage, refer to Structural Repair Manual ( SRM 511100) for damage types, classification and corrective action.
Subtask 54-51-00-410-139-A ** ON A/C NOT FOR ALL
A. Close Access
(1) Install the pylon-to-wing access panels (Ref. AMM TASK 54-53-11-400-002):
(a) For the left pylon: 471AL 471BL 471CL 472AR 472BR
(b) For the right pylon: 481AL 481BL 482AR 482BR 482CR.
(2) Remove the access platform(s).
Subtask 54-51-00-410-139-B ** ON A/C NOT FOR ALL (1) Install the pylon-to-wing access panels (Ref. AMM TASK 54-53-11-400-002):
(a) For the left pylon: 471AL 471BL 471CL 472AR 472BR
(b) For the right pylon: 481AL 481BL 482AR 482BR 482CR.
(2) Remove the access platform(s).
A. Close Access
(1) Install the pylon-to-wing access panels (Ref. AMM TASK 54-53-11-400-002):
(a) For the left pylon: 471BL 471CL 471DL 471BR 471CR
(b) For the right pylon: 481BL 481CL 481BR 481CR 481DR.
(2) Remove the access platform(s).
Subtask 54-51-00-440-119-A ** ON A/C NOT FOR ALL (1) Install the pylon-to-wing access panels (Ref. AMM TASK 54-53-11-400-002):
(a) For the left pylon: 471BL 471CL 471DL 471BR 471CR
(b) For the right pylon: 481BL 481CL 481BR 481CR 481DR.
(2) Remove the access platform(s).
B. Reactivation of the Thrust Reverser
(1) Make the thrust reverser serviceable after maintenance (Ref. AMM TASK 78-30-00-081-041).
Subtask 54-51-00-440-119-B ** ON A/C NOT FOR ALL (1) Make the thrust reverser serviceable after maintenance (Ref. AMM TASK 78-30-00-081-041).
B. Reactivation of the Thrust Reverser
(1) Make the thrust reverser serviceable after maintenance (Ref. AMM TASK 78-30-00-440-012).
Subtask 54-51-00-942-098-A ** ON A/C NOT FOR ALL (1) Make the thrust reverser serviceable after maintenance (Ref. AMM TASK 78-30-00-440-012).
C. Aircraft Maintenance Configuration
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Remove the WARNING NOTICE(S).
(3) Remove the flap/slat control-lever locking tool (Ref. AMM TASK 27-00-00-080-002).
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Remove the WARNING NOTICE(S).
(3) Remove the flap/slat control-lever locking tool (Ref. AMM TASK 27-00-00-080-002).