Installation of the Passenger Seats
TASK 25-21-41-400-001-A
Installation of the Passenger Seats
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
C. Work Zones and Access Panels
D. Referenced Information
3. Job Set-up
Subtask 25-21-41-860-051-A
Subtask 25-21-41-560-052-A
(1) When you connect/install the components, refer to the match marks made during the removal procedure.
(2) Carefully put the seat unit (1) in position on the seat tracks.
(3) Make sure that the track fittings (7) and the front studs (4) correctly engage in the seat tracks.
(4) Move the seat unit (1) forward or rearward to align it with the marks on the seat tracks.
(5) Turn the locking plates (8) clockwise to the locked position.
(6) Make sure that the track locks (6) correctly engage in the seat tracks.
(7) TORQUE the screws (5) to between 39.80 and 31.00 lbf.in (0.45 and 0.35 m.daN )
.
(8) Push the levers (2) to the locked position.
(9) Put marks on the screws (5) and the locking plates (8) with Varnish Polyurethane-- Marking Structure (Material No.04SAB2) .
(10) Install the applicable seat track covers (3) on the seat tracks.
(11) Make sure that the work area is clean and clear of tools and other items.
Subtask 25-21-41-420-064-B ** ON A/C NOT FOR ALL
(2) Put the seat unit (1) in position on the seat tracks.
(3) Make sure that the track fittings (5) and the front studs (7) are correctly engaged in the seat tracks.
(4) Move the seat unit (1) forward or rearward a maximum of half an inch and align it with the marks on the seat tracks.
(5) Push the track locks (4) forward and down to engage them correctly in the seat tracks.
(6) Turn the safety caps (2) one quarter turn counterclockwise and engage them into the track fittings (5).
(7) Make sure that the safety caps (2) are correctly engaged into the track fittings (5).
(8) TORQUE the screws (3) to between 26 and 24 lbf.in (0.29 and 0.27 m.daN )
.
(9) Put a mark on the screws (3) and the track fittings (5) with Varnish Polyurethane-- Marking Structure (Material No.04SAB2) .
(10) TORQUE the front stud screws (8) to between 136.4 and 111.6 lbf.in (1.54 and 1.26 m.daN )
.
(11) Install the seat track covers (6) on the seat tracks.
Subtask 25-21-41-420-050-J ** ON A/C NOT FOR ALL
Subtask 25-21-41-862-052-A
[Rev.10 from 2021]
2026.03.31 23:30:32 UTC
Installation of the Passenger Seats
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
WARNING:
BE CAREFUL WHEN YOU REMOVE OR INSTALL THIS EQUIPMENT. THIS EQUIPMENT IS HEAVY (MORE THAN 12 KG (26.5 lb)) AND CAN CAUSE INJURY AND/OR DAMAGE.
ZONE: 200
1. Reason for the JobSelf explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.03GBB1) | Synthetic Oil base Grease-General Purpose Clay Thickened - |
| (Material No.04SAB2) | Varnish Polyurethane-- Marking Structure |
| No specific | CABLE TIES |
| No specific | Tie wrap |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 200 | UPPER HALF FUSELAGE |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 11-00-00-400-007-A | Installation of the ESSO (Scotchcal Labels) |
| TASK 23-33-00-710-005-A | Operational Test of the Integrated In-Flight Entertainment (IFE) System |
| TASK 24-42-00-861-001-A | Energize the Ground Service Network from the External Power |
| TASK 24-42-00-862-001-A | De-energize the Ground Service Network Supplied from the External Power |
| TASK 25-21-00-710-002-A | Operational Test of the In-Seat Power-Supply System (PED Power Supply) |
| TASK 25-28-41-400-001-A | Installation of the Textile Floor Covering |
| TASK 33-51-00-710-009-A | Check of all the Cabin Lights and Signs for Correct Illumination and Correct Installation |
Subtask 25-21-41-860-051-A
A. Aircraft Maintenance Configuration
(1) Make sure that the ground service network is energized (Ref. AMM TASK 24-42-00-861-001).
(2) Make sure that:
Subtask 25-21-41-860-053-A ** ON A/C NOT FOR ALL (1) Make sure that the ground service network is energized (Ref. AMM TASK 24-42-00-861-001).
(2) Make sure that:
- The folding tables are in the folded position
- The seat backrests are in the vertical position
- If folding legrests are installed, they are in the extended position.
B. Aircraft Maintenance Configuration
(1) Make sure that:
Subtask 25-21-41-865-104-A (1) Make sure that:
- In the cockpit, on the overhead panel 25VU (SIGNS), the EMER EXIT LT switch is set to the OFF position
- On the forward attendant panel (FAP) 120RH, the LIGHT EMER pushbutton switch is set to the OFF position.
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
4. Procedure| PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 49VU | LIGHTING/EMER LT/CABIN | 2WL | H06 |
| 49VU | LIGHTING/EMER LT/CABIN | 1WL | H05 |
| ** ON A/C NOT FOR ALL | |||
| 49VU | LIGHTING/EMER LT/CABIN | 2WL | H04 |
| 49VU | LIGHTING/EMER LT/CABIN | 1WL | H03 |
| ** ON A/C NOT FOR ALL | |||
| 2000VU | PASSENGER READING LIGHT | 6LW | G06 |
| 2000VU | PASSENGER READING LIGHT | 5LW | G05 |
| 2000VU | PASSENGER READING LIGHT | 4LW | G04 |
| 2000VU | PASSENGER READING LIGHT | 1LW | G01 |
| ** ON A/C NOT FOR ALL | |||
| 2000VU | PASSENGER READING LIGHT | 2LW | G02 |
| ** ON A/C NOT FOR ALL | |||
| 2000VU | PASSENGER READING LIGHT | 3LW | G03 |
| ** ON A/C NOT FOR ALL | |||
| 2000VU | IFE-IFEC-AC | 22MK | C04 |
| ** ON A/C NOT FOR ALL | |||
| 2000VU | IFE-VCC-AC | 21MH | C02 |
| 2000VU | IFE-VCC-DC | 20MH | C01 |
| 2000VU | IFE/SEAT-POWER-PAX SYS | 20MK | D08 |
| ** ON A/C NOT FOR ALL | |||
| 2000VU | INSEAT POWER-MCU 2 | 59HP | B08 |
| 2000VU | INSEAT POWER-MCU 1 | 58HP | B05 |
| ** ON A/C NOT FOR ALL | |||
| 2000VU | IFE-IFEC-AC | 22MK | C06 |
| ** ON A/C NOT FOR ALL | |||
| 2000VU | PES-VIDEO-CONTROL-VCC | 21MH | C02 |
| ** ON A/C NOT FOR ALL | |||
| 2000VU | PES-VIDEO-CONTROL-MAIN | 20MH | C01 |
| ** ON A/C NOT FOR ALL | |||
| 2000VU | SEAT POWER-MCU 2 | 59HP | B08 |
| 2000VU | SEAT POWER-MCU 1 | 58HP | B05 |
| ** ON A/C NOT FOR ALL | |||
| 2000VU | PASSENGER/READING/LIGHT | 2LW | G02 |
| ** ON A/C NOT FOR ALL | |||
| 2000VU | PES-MUSIC - CTL | 21MK | D01 |
| ** ON A/C NOT FOR ALL | |||
| 2000VU | PES-VIDEO-CONTROL-VCC-DS/C | 21MH | C02 |
| 2000VU | PES-MUSIC-CABIN AFT-RH | 25MK | D05 |
| 2000VU | PES-MUSIC-CABIN AFT-LH | 22MK | D04 |
| 2000VU | PES-MUSIC-CABIN FWD-RH | 24MK | D03 |
| 2000VU | PES-MUSIC-CABIN FWD-LH | 23MK | D02 |
| ** ON A/C NOT FOR ALL | |||
| 2000VU | PES-MUSIC-CTL | 21MK | D01 |
Subtask 25-21-41-560-052-A
A. Preparation of the Replacement Component
(1) Remove the life vests from the removed seat.
(2) Make sure that the parts retained from the removed component are clean and in the correct condition.
(3) Install serviceable life vests in the new seat.
Subtask 25-21-41-560-050-A ** ON A/C NOT FOR ALL (1) Remove the life vests from the removed seat.
(2) Make sure that the parts retained from the removed component are clean and in the correct condition.
(3) Install serviceable life vests in the new seat.
B. Preparation for Installation
(1) Clean the component interfaces and the adjacent area.
(2) Do an inspection of the component interfaces and the adjacent area.
(3) Make sure that all placards of the retained/new components are in the correct position and in good condition.
(4) If necessary, install new placards (Ref. AMM TASK 11-00-00-400-007).
(5) Make sure that the seat tracks are clean and in the correct condition.
(6) Make sure that the studs are correctly installed in the front legs of the seat assembly.
(7) Apply Synthetic Oil base Grease-General Purpose Clay Thickened - (Material No.03GBB1) to all seat track fittings and front studs.
Subtask 25-21-41-560-050-C ** ON A/C NOT FOR ALL (1) Clean the component interfaces and the adjacent area.
(2) Do an inspection of the component interfaces and the adjacent area.
(3) Make sure that all placards of the retained/new components are in the correct position and in good condition.
(4) If necessary, install new placards (Ref. AMM TASK 11-00-00-400-007).
(5) Make sure that the seat tracks are clean and in the correct condition.
(6) Make sure that the studs are correctly installed in the front legs of the seat assembly.
(7) Apply Synthetic Oil base Grease-General Purpose Clay Thickened - (Material No.03GBB1) to all seat track fittings and front studs.
B. Preparation for Installation
(1) Clean the component interfaces and the adjacent area.
(2) Do an inspection of the component interfaces and the adjacent area.
(3) Make sure that all placards of the retained/new components are in the correct position and in good condition.
(4) If necessary, install new placards (Ref. AMM TASK 11-00-00-400-007).
(5) Make sure that the seat tracks are clean and in the correct condition.
(6) Apply Synthetic Oil base Grease-General Purpose Clay Thickened - (Material No.03GBB1) to all seat track fittings and front studs.
Subtask 25-21-41-420-063-F ** ON A/C NOT FOR ALL (1) Clean the component interfaces and the adjacent area.
(2) Do an inspection of the component interfaces and the adjacent area.
(3) Make sure that all placards of the retained/new components are in the correct position and in good condition.
(4) If necessary, install new placards (Ref. AMM TASK 11-00-00-400-007).
(5) Make sure that the seat tracks are clean and in the correct condition.
(6) Apply Synthetic Oil base Grease-General Purpose Clay Thickened - (Material No.03GBB1) to all seat track fittings and front studs.
C. Installation of the Passenger Seats in the Business Class Area
(2) Put the seat unit (1) in position on the seat tracks.
(3) Refer to the match marks you made during the removal procedure.
(4) Make sure that the track fittings (7) and the front studs (2) are correctly engaged in the seat tracks.
(5) Move the seat unit (1) forward or rearward to align with the marks on the seat tracks.
(6) Make sure that the spring-loaded track locks (6) engage correctly into the seat tracks.
(7) TORQUE the screws (5) to between 90 and 65 lbf.in (1.02 and 0.73 m.daN )
.
(8) Put a mark on the screws (5) and the track fittings (7) with Varnish Polyurethane-- Marking Structure (Material No.04SAB2) .
(9) Tighten the anti-rattle nuts (3) with a WRENCH - GROOVE NUT until the front studs (2) have no play in the seat tracks, then tighten them a quarter to a half turn more.
(10) Install the seat track covers (4) on the seat track.
Subtask 25-21-41-420-063-R ** ON A/C NOT FOR ALL WARNING:
MAKE SURE THAT THERE IS NO PLAY BETWEEN THE SEATLOCKS AND THE SEAT TRACKS.
IF THE SEAT BECOMES LOOSE, IT CAN CAUSE INJURY TO PASSENGERS OR DAMAGE TO THE SEAT.
(1) Make sure that the work area is clean and clear of tools and other items.(2) Put the seat unit (1) in position on the seat tracks.
(3) Refer to the match marks you made during the removal procedure.
(4) Make sure that the track fittings (7) and the front studs (2) are correctly engaged in the seat tracks.
(5) Move the seat unit (1) forward or rearward to align with the marks on the seat tracks.
(6) Make sure that the spring-loaded track locks (6) engage correctly into the seat tracks.
(7) TORQUE the screws (5) to between 90 and 65 lbf.in (1.02 and 0.73 m.daN )
. (8) Put a mark on the screws (5) and the track fittings (7) with Varnish Polyurethane-- Marking Structure (Material No.04SAB2) .
(9) Tighten the anti-rattle nuts (3) with a WRENCH - GROOVE NUT until the front studs (2) have no play in the seat tracks, then tighten them a quarter to a half turn more.
(10) Install the seat track covers (4) on the seat track.
C. Installation of the Passenger Seats in the Business Class Area
(2) Make sure that the track fittings (5) and the front studs (3) engage correctly in the seat tracks.
(3) Move the seat unit (1) forward or rearward to it align with the marks on the seat tracks.
(4) Turn and lower the shear pins (6) to the locked position.
(5) Make sure that the track locks (8) engage correctly with the seat tracks.
(a) TORQUE the screws (7) to between 44 and 36 lbf.in (0.50 and 0.41 m.daN )
.
(b) TORQUE the anti-rattle screws (2) to between 44 and 36 lbf.in (0.50 and 0.41 m.daN )
.
(6) Put a mark on the screws (7) and the track fittings (5) with Varnish Polyurethane-- Marking Structure (Material No.04SAB2) .
(7) Install the seat track covers (4) on the seat tracks.
Subtask 25-21-41-420-063-RQ ** ON A/C NOT FOR ALL WARNING:
MAKE SURE THAT THERE IS NO PLAY BETWEEN THE SEATLOCKS AND THE SEAT TRACKS.
IF THE SEAT BECOMES LOOSE, IT CAN CAUSE INJURY TO PASSENGERS OR DAMAGE TO THE SEAT.
(1) Put the seat unit (1) in position on the seat tracks. (2) Make sure that the track fittings (5) and the front studs (3) engage correctly in the seat tracks.
(3) Move the seat unit (1) forward or rearward to it align with the marks on the seat tracks.
(4) Turn and lower the shear pins (6) to the locked position.
(5) Make sure that the track locks (8) engage correctly with the seat tracks.
(a) TORQUE the screws (7) to between 44 and 36 lbf.in (0.50 and 0.41 m.daN )
. (b) TORQUE the anti-rattle screws (2) to between 44 and 36 lbf.in (0.50 and 0.41 m.daN )
. (6) Put a mark on the screws (7) and the track fittings (5) with Varnish Polyurethane-- Marking Structure (Material No.04SAB2) .
(7) Install the seat track covers (4) on the seat tracks.
WARNING:
MAKE SURE THAT THERE IS NO PLAY BETWEEN THE SEATLOCKS AND THE SEAT TRACKS.
IF THE SEAT BECOMES LOOSE, IT CAN CAUSE INJURY TO PASSENGERS OR DAMAGE TO THE SEAT.
C. Installation of the Passenger Seat in the Business Class (B/C) Area(1) When you connect/install the components, refer to the match marks made during the removal procedure.
(2) Carefully put the seat unit (1) in position on the seat tracks.
(3) Make sure that the track fittings (7) and the front studs (4) correctly engage in the seat tracks.
(4) Move the seat unit (1) forward or rearward to align it with the marks on the seat tracks.
(5) Turn the locking plates (8) clockwise to the locked position.
(6) Make sure that the track locks (6) correctly engage in the seat tracks.
(7) TORQUE the screws (5) to between 39.80 and 31.00 lbf.in (0.45 and 0.35 m.daN )
. (8) Push the levers (2) to the locked position.
(9) Put marks on the screws (5) and the locking plates (8) with Varnish Polyurethane-- Marking Structure (Material No.04SAB2) .
(10) Install the applicable seat track covers (3) on the seat tracks.
(11) Make sure that the work area is clean and clear of tools and other items.
D. Installation of the Passenger Seats
(2) Put the seat unit (1) in position on the seat tracks.
(3) Make sure that the track fittings (7) and the front studs (4) engage correctly in the seat tracks.
(4) Move the seat unit (1) forward or rearward to align it with the marks on the seat tracks.
(5) Turn the locking plates (8) clockwise to the locked position.
(6) Make sure that the track locks (6) engage correctly in the seat tracks.
(7) TORQUE the screws (5) to between 40 and 31 lbf.in (0.45 and 0.35 m.daN )
.
(8) Push the lever (2) to the locked position.
(9) Put a mark on the screws (5) and the locking plates (8) with Varnish Polyurethane-- Marking Structure (Material No.04SAB2) .
(10) Install the applicable seat track covers (3) on the seat tracks.
(11) Make sure that the work area is clean and clear of tools and other items.
Subtask 25-21-41-420-064-O ** ON A/C NOT FOR ALL WARNING:
MAKE SURE THAT THERE IS NO PLAY BETWEEN THE SEATLOCKS AND THE SEAT TRACKS.
IF THE SEAT BECOMES LOOSE, IT CAN CAUSE INJURY TO PASSENGERS OR DAMAGE TO THE SEAT.
(1) When you connect/install the components, refer to the match marks made during the removal procedure.(2) Put the seat unit (1) in position on the seat tracks.
(3) Make sure that the track fittings (7) and the front studs (4) engage correctly in the seat tracks.
(4) Move the seat unit (1) forward or rearward to align it with the marks on the seat tracks.
(5) Turn the locking plates (8) clockwise to the locked position.
(6) Make sure that the track locks (6) engage correctly in the seat tracks.
(7) TORQUE the screws (5) to between 40 and 31 lbf.in (0.45 and 0.35 m.daN )
. (8) Push the lever (2) to the locked position.
(9) Put a mark on the screws (5) and the locking plates (8) with Varnish Polyurethane-- Marking Structure (Material No.04SAB2) .
(10) Install the applicable seat track covers (3) on the seat tracks.
(11) Make sure that the work area is clean and clear of tools and other items.
D. Installation of the Passenger Seats in the Business and Tourist Class Areas
(2) Make sure that the track fittings (6) and the front studs (3) engage correctly in the seat tracks.
(3) Move the seat unit (1) forward or rearward to align it with the marks on the seat tracks.
(4) Make sure that the track locks (7) engage correctly in the seat tracks.
(5) TORQUE the screws (5) to between 70 and 50 lbf.in (0.79 and 0.57 m.daN )
.
(7) Put a mark on the screws (5) and the track fittings (6) with Varnish Polyurethane-- Marking Structure (Material No.04SAB2) .
(8) Install the seat track covers (4) on the seat track.
Subtask 25-21-41-420-064-P ** ON A/C NOT FOR ALL WARNING:
MAKE SURE THAT THERE IS NO PLAY BETWEEN THE SEATLOCKS AND THE SEAT TRACKS.
IF THE SEAT BECOMES LOOSE, IT CAN CAUSE INJURY TO PASSENGERS OR DAMAGE TO THE SEAT.
(1) Put the seat unit (1) in position on the seat tracks. (2) Make sure that the track fittings (6) and the front studs (3) engage correctly in the seat tracks.
(3) Move the seat unit (1) forward or rearward to align it with the marks on the seat tracks.
(4) Make sure that the track locks (7) engage correctly in the seat tracks.
(5) TORQUE the screws (5) to between 70 and 50 lbf.in (0.79 and 0.57 m.daN )
. NOTE: A flush screw head shows that the installation is correct.
(6) Tighten the anti-rattle nuts (2) with a WRENCH - GROOVE NUT until the front studs have no play in the seat tracks. Then tighten them a quarter turn more. (7) Put a mark on the screws (5) and the track fittings (6) with Varnish Polyurethane-- Marking Structure (Material No.04SAB2) .
(8) Install the seat track covers (4) on the seat track.
D. Installation of the Passenger Seats in the Business and Tourist Class Areas
(2) Make sure that the track fittings (8) and the front studs (3) engage correctly in the seat tracks.
(3) Move the seat unit (1) forward or rearward to align it with the marks on the seat tracks.
(4) Make sure that the track locks (6) engage correctly with the seat tracks.
(5) TORQUE the screws (7) to between 88 and 72 lbf.in (0.99 and 0.81 m.daN )
.
(6) Lock the spring-clips (5) on the track locks (6).
(7) Tighten the anti-rattle nuts (2) counterclockwise with a WRENCH - GROOVE NUT until the front studs have no play in the seat tracks. Then tighten them a quarter turn more.
(8) Put a mark on the screws (7) and the track fittings (8) with Varnish Polyurethane-- Marking Structure (Material No.04SAB2) .
(9) Install the seat track covers (4) on the seat tracks.
Subtask 25-21-41-420-050-BV ** ON A/C NOT FOR ALL WARNING:
MAKE SURE THAT THERE IS NO PLAY BETWEEN THE SEATLOCKS AND THE SEAT TRACKS.
IF THE SEAT BECOMES LOOSE, IT CAN CAUSE INJURY TO PASSENGERS OR DAMAGE TO THE SEAT.
(1) Put the seat unit (1) in position on the seat tracks. (2) Make sure that the track fittings (8) and the front studs (3) engage correctly in the seat tracks.
(3) Move the seat unit (1) forward or rearward to align it with the marks on the seat tracks.
(4) Make sure that the track locks (6) engage correctly with the seat tracks.
(5) TORQUE the screws (7) to between 88 and 72 lbf.in (0.99 and 0.81 m.daN )
. (6) Lock the spring-clips (5) on the track locks (6).
(7) Tighten the anti-rattle nuts (2) counterclockwise with a WRENCH - GROOVE NUT until the front studs have no play in the seat tracks. Then tighten them a quarter turn more.
(8) Put a mark on the screws (7) and the track fittings (8) with Varnish Polyurethane-- Marking Structure (Material No.04SAB2) .
(9) Install the seat track covers (4) on the seat tracks.
E. Installation of the Passenger Seats in the Tourist Class Area
(2) Put the seat unit (1) in position on the seat tracks.
(3) Make sure that the track fittings (6) and the front studs (3) engage correctly in the seat tracks.
(4) Move the seat unit (1) forward or rearward to align it with the marks on the seat tracks.
(5) Make sure that the track locks (7) engage correctly in the seat tracks.
(6) TORQUE the screws (5) to between 70 and 50 lbf.in (0.79 and 0.57 m.daN )
.
(7) Put a mark on the screws (5) and the track fittings (6) with Varnish Polyurethane-- Marking Structure (Material No.04SAB2) .
(8) Tighten the anti-rattle nuts (2) with a WRENCH - GROOVE NUT until the front studs have no play in the seat tracks. Then tighten them a quarter turn more.
(9) Install the seat track covers (4) on the seat tracks.
Subtask 25-21-41-420-050-AZ ** ON A/C NOT FOR ALL WARNING:
MAKE SURE THAT THERE IS NO PLAY BETWEEN THE SEATLOCKS AND THE SEAT TRACKS.
IF THE SEAT BECOMES LOOSE, IT CAN CAUSE INJURY TO PASSENGERS OR DAMAGE TO THE SEAT.
(1) When you connect/install the components, refer to the match marks made during the removal procedure.(2) Put the seat unit (1) in position on the seat tracks.
(3) Make sure that the track fittings (6) and the front studs (3) engage correctly in the seat tracks.
(4) Move the seat unit (1) forward or rearward to align it with the marks on the seat tracks.
(5) Make sure that the track locks (7) engage correctly in the seat tracks.
(6) TORQUE the screws (5) to between 70 and 50 lbf.in (0.79 and 0.57 m.daN )
. (7) Put a mark on the screws (5) and the track fittings (6) with Varnish Polyurethane-- Marking Structure (Material No.04SAB2) .
(8) Tighten the anti-rattle nuts (2) with a WRENCH - GROOVE NUT until the front studs have no play in the seat tracks. Then tighten them a quarter turn more.
(9) Install the seat track covers (4) on the seat tracks.
E. Installation of the Passenger Seats in the Tourist Class Area
(2) Put the seat unit (1) in position on the seat tracks.
(3) Make sure that the track fittings (7) and the front studs (4) engage correctly with the seat tracks.
(4) Move the seat unit (1) forward or rearward to align it with the marks on the seat tracks.
(5) Make sure that the track locks (6) engage correctly with the seat tracks.
(6) TORQUE the screws (8) to between 5.50 and 4.50 m.N (48.67 and 39.82 lbf.in )
.
(7) Lock the screws (8) with the locking plates (5) on the track locks (6).
(8) Push the levers (2) to the locked position.
(9) Put a mark on the screws (8) and to the locking plates (5) with Varnish Polyurethane-- Marking Structure (Material No.04SAB2) .
(10) Install the seat-track covers (3) on the seat tracks.
Subtask 25-21-41-420-050-R ** ON A/C NOT FOR ALL WARNING:
MAKE SURE THAT THERE IS NO PLAY BETWEEN THE SEATLOCKS AND THE SEAT TRACKS.
IF THE SEAT BECOMES LOOSE, IT CAN CAUSE INJURY TO PASSENGERS OR DAMAGE TO THE SEAT.
(1) When you connect/install the components, refer to the match marks made during the removal procedure.(2) Put the seat unit (1) in position on the seat tracks.
(3) Make sure that the track fittings (7) and the front studs (4) engage correctly with the seat tracks.
(4) Move the seat unit (1) forward or rearward to align it with the marks on the seat tracks.
(5) Make sure that the track locks (6) engage correctly with the seat tracks.
(6) TORQUE the screws (8) to between 5.50 and 4.50 m.N (48.67 and 39.82 lbf.in )
. (7) Lock the screws (8) with the locking plates (5) on the track locks (6).
(8) Push the levers (2) to the locked position.
(9) Put a mark on the screws (8) and to the locking plates (5) with Varnish Polyurethane-- Marking Structure (Material No.04SAB2) .
(10) Install the seat-track covers (3) on the seat tracks.
WARNING:
MAKE SURE THAT THERE IS NO PLAY BETWEEN THE SEATLOCKS AND THE SEAT TRACKS.
IF THE SEAT BECOMES LOOSE, IT CAN CAUSE INJURY TO PASSENGERS OR DAMAGE TO THE SEAT.
E. Installation of the Passenger Seats in the Tourist Class Area NOTE: If a hammer is used to adjust the seat, use a rubber mallet.
(1) When you connect/install the components, refer to the match marks made during the removal procedure.(2) Put the seat unit (1) in position on the seat tracks.
(3) Make sure that the track fittings (5) and the front studs (7) are correctly engaged in the seat tracks.
(4) Move the seat unit (1) forward or rearward a maximum of half an inch and align it with the marks on the seat tracks.
(5) Push the track locks (4) forward and down to engage them correctly in the seat tracks.
(6) Turn the safety caps (2) one quarter turn counterclockwise and engage them into the track fittings (5).
(7) Make sure that the safety caps (2) are correctly engaged into the track fittings (5).
(8) TORQUE the screws (3) to between 26 and 24 lbf.in (0.29 and 0.27 m.daN )
. (9) Put a mark on the screws (3) and the track fittings (5) with Varnish Polyurethane-- Marking Structure (Material No.04SAB2) .
(10) TORQUE the front stud screws (8) to between 136.4 and 111.6 lbf.in (1.54 and 1.26 m.daN )
. (11) Install the seat track covers (6) on the seat tracks.
E. Installation of the Passenger Seats in the Tourist Class Area
(2) Put the seat unit (1) in position on the seat tracks.
(3) Make sure that the track fittings (5) and the front studs (3) engage correctly in the seat tracks.
(4) Move the seat unit (1) forward or rearward and align it with the marks on the seat tracks.
(5) Make sure that the track locks (7) engage correctly in the seat tracks.
(6) TORQUE the screws (6) to between 88 and 72 lbf.in (0.99 and 0.81 m.daN )
.
(7) Engage the spring clips (8) on the track locks (7).
(8) With a WRENCH 5/16 IN - SOCKET, turn the eccentric cams (2) clockwise to the locked position.
(9) Make sure that the green indication marks are on top of the eccentric cams (2).
(10) Make marks on the heads of the screws (6) and the track fittings (5) with Varnish Polyurethane-- Marking Structure (Material No.04SAB2) .
(11) Install the applicable seat track covers (4) on the seat tracks.
Subtask 25-21-41-420-050-AQ ** ON A/C NOT FOR ALL WARNING:
MAKE SURE THAT THERE IS NO PLAY BETWEEN THE SEATLOCKS AND THE SEAT TRACKS.
IF THE SEAT BECOMES LOOSE, IT CAN CAUSE INJURY TO PASSENGERS OR DAMAGE TO THE SEAT.
(1) When you connect/install the components, refer to the match marks made during the removal procedure.(2) Put the seat unit (1) in position on the seat tracks.
(3) Make sure that the track fittings (5) and the front studs (3) engage correctly in the seat tracks.
(4) Move the seat unit (1) forward or rearward and align it with the marks on the seat tracks.
(5) Make sure that the track locks (7) engage correctly in the seat tracks.
(6) TORQUE the screws (6) to between 88 and 72 lbf.in (0.99 and 0.81 m.daN )
. (7) Engage the spring clips (8) on the track locks (7).
(8) With a WRENCH 5/16 IN - SOCKET, turn the eccentric cams (2) clockwise to the locked position.
(9) Make sure that the green indication marks are on top of the eccentric cams (2).
(10) Make marks on the heads of the screws (6) and the track fittings (5) with Varnish Polyurethane-- Marking Structure (Material No.04SAB2) .
(11) Install the applicable seat track covers (4) on the seat tracks.
E. Installation of the Passenger Seats in the Tourist Class Area
(2) Make sure that the track fittings (5) and the front studs (3) engage correctly in the seat tracks.
(3) Move the seat unit (1) forward or rearward to it align with the marks on the seat tracks.
(4) Turn and lower the shear pins (6) to the locked position.
(5) Make sure that the track locks (8) engage correctly with the seat tracks.
(a) TORQUE the screws (7) to between 44 and 36 lbf.in (0.50 and 0.41 m.daN )
.
(6) Tighten the anti-rattle nuts (2) until the front studs have no play in the seat tracks. Then tighten them a quarter to a half turn more.
(7) Put a mark on the screws (7) and the track fittings (5) with Varnish Polyurethane-- Marking Structure (Material No.04SAB2) .
(8) Install the seat track covers (4) on the seat tracks.
Subtask 25-21-41-420-050-AK ** ON A/C NOT FOR ALL WARNING:
MAKE SURE THAT THERE IS NO PLAY BETWEEN THE SEATLOCKS AND THE SEAT TRACKS.
IF THE SEAT BECOMES LOOSE, IT CAN CAUSE INJURY TO PASSENGERS OR DAMAGE TO THE SEAT.
(1) Put the seat unit (1) in position on the seat tracks. (2) Make sure that the track fittings (5) and the front studs (3) engage correctly in the seat tracks.
(3) Move the seat unit (1) forward or rearward to it align with the marks on the seat tracks.
(4) Turn and lower the shear pins (6) to the locked position.
(5) Make sure that the track locks (8) engage correctly with the seat tracks.
(a) TORQUE the screws (7) to between 44 and 36 lbf.in (0.50 and 0.41 m.daN )
. (6) Tighten the anti-rattle nuts (2) until the front studs have no play in the seat tracks. Then tighten them a quarter to a half turn more.
(7) Put a mark on the screws (7) and the track fittings (5) with Varnish Polyurethane-- Marking Structure (Material No.04SAB2) .
(8) Install the seat track covers (4) on the seat tracks.
E. Installation of the Passenger Seats
(2) Make sure that the track fittings (6) and the front studs (2) engage correctly in the seat tracks.
(3) Move the seat unit (1) forward or rearward to align it with the marks on the seat tracks.
(4) TORQUE the screws (5) to between 35 and 30 lbf.in (0.40 and 0.34 m.daN )
.
(5) Tighten the anti-rattle nuts (4) with a WRENCH - GROOVE NUT until the front studs (2) have no play in the seat tracks. Then tighten them a quarter to a half turn more.
(6) Put a mark on the screws (5) and the track fittings (6) with Varnish Polyurethane-- Marking Structure (Material No.04SAB2) .
(7) Install the seat track covers (3) into the seat track.
Subtask 25-21-41-410-054-A ** ON A/C NOT FOR ALL WARNING:
MAKE SURE THAT THERE IS NO PLAY BETWEEN THE SEATLOCKS AND THE SEAT TRACKS.
IF THE SEAT BECOMES LOOSE, IT CAN CAUSE INJURY TO PASSENGERS OR DAMAGE TO THE SEAT.
(1) Put the seat unit (1) in position on the seat tracks. (2) Make sure that the track fittings (6) and the front studs (2) engage correctly in the seat tracks.
(3) Move the seat unit (1) forward or rearward to align it with the marks on the seat tracks.
(4) TORQUE the screws (5) to between 35 and 30 lbf.in (0.40 and 0.34 m.daN )
. (5) Tighten the anti-rattle nuts (4) with a WRENCH - GROOVE NUT until the front studs (2) have no play in the seat tracks. Then tighten them a quarter to a half turn more.
(6) Put a mark on the screws (5) and the track fittings (6) with Varnish Polyurethane-- Marking Structure (Material No.04SAB2) .
(7) Install the seat track covers (3) into the seat track.
F. Close Access
(1) If there is an In-Seat Power-Supply System (ISPS) installed, connect the electrical connector(s)
(a) Remove the CAP-BLANKING from each electrical connector and receptacle.
(b) Make sure that all the electrical connections are clean and in the correct condition.
(c) Connection of the electrical connector(s)
(d) Attach the wire with Tie wrap to the seat structure.
(e) Close the cover (7) and push the quick-release studs (8) into the locked position.
(f) Make sure that the work area is clean and clear of tools and other items.
(2) If there is an Passenger Entertainment System installed, connect the electrical connector(s)
(a) Remove the CAP-BLANKING from each electrical connector and receptacle.
(b) Make sure that all the electrical connections are clean and in the correct condition.
(c) Connection of the electrical connector(s)
(d) Attach the wire with Tie wrap to the seat structure.
(e) Close the cover (8) and push the quick-release studs (7) into the locked position.
(f) Make sure that the work area is clean and clear of tools and other items.
(3) If there is an Emergency Escape-Path Marking System (EEPMS) installed, connect the electrical connector(s)
(a) Remove the CAP-BLANKING from each electrical connector and receptacle.
(b) Make sure that all the electrical connections are clean and in the correct condition.
(c) Connection of the electrical connector(s)
1 Connect the electrical connector(s) (1).
(d) Put the wire in position and if the carpet was removed, put the carpet in position (Ref. AMM TASK 25-28-41-400-001).
(e) Install the protection cap (4) and push the quick-release studs (3) into the locked position.
(f) Install the applicable seat-track covers (5) on the seat tracks.
(g) Make sure that the work area is clean and clear of tools and other items.
Subtask 25-21-41-410-054-H ** ON A/C NOT FOR ALL (1) If there is an In-Seat Power-Supply System (ISPS) installed, connect the electrical connector(s)
(a) Remove the CAP-BLANKING from each electrical connector and receptacle.
(b) Make sure that all the electrical connections are clean and in the correct condition.
(c) Connection of the electrical connector(s)
CAUTION:
MAKE SURE THAT THE SPRING LATCHES CORRECTLY HOLD THE CONNECTOR IN THE FULLY ENGAGED POSITION. THE SPRING LATCHES PREVENT UNWANTED MOVEMENT OF THE CONNECTOR, AND THUS THE RISK OF ARCING, WHICH CAN CAUSE DAMAGE TO THE UNIT.
1 Connect the electrical connector(s) (13), (14). (d) Attach the wire with Tie wrap to the seat structure.
(e) Close the cover (7) and push the quick-release studs (8) into the locked position.
(f) Make sure that the work area is clean and clear of tools and other items.
(2) If there is an Passenger Entertainment System installed, connect the electrical connector(s)
(a) Remove the CAP-BLANKING from each electrical connector and receptacle.
(b) Make sure that all the electrical connections are clean and in the correct condition.
(c) Connection of the electrical connector(s)
CAUTION:
MAKE SURE THAT THE SPRING LATCHES CORRECTLY HOLD THE CONNECTOR IN THE FULLY ENGAGED POSITION. THE SPRING LATCHES PREVENT UNWANTED MOVEMENT OF THE CONNECTOR, AND THUS THE RISK OF ARCING, WHICH CAN CAUSE DAMAGE TO THE UNIT.
1 Connect the electrical connector(s) (11), (12) and engage the spring latches (10). (d) Attach the wire with Tie wrap to the seat structure.
(e) Close the cover (8) and push the quick-release studs (7) into the locked position.
(f) Make sure that the work area is clean and clear of tools and other items.
(3) If there is an Emergency Escape-Path Marking System (EEPMS) installed, connect the electrical connector(s)
(a) Remove the CAP-BLANKING from each electrical connector and receptacle.
(b) Make sure that all the electrical connections are clean and in the correct condition.
(c) Connection of the electrical connector(s)
1 Connect the electrical connector(s) (1).
(d) Put the wire in position and if the carpet was removed, put the carpet in position (Ref. AMM TASK 25-28-41-400-001).
(e) Install the protection cap (4) and push the quick-release studs (3) into the locked position.
(f) Install the applicable seat-track covers (5) on the seat tracks.
(g) Make sure that the work area is clean and clear of tools and other items.
F. Close Access
(2) Make sure that all the electrical connections are clean and in the correct condition.
(3) Connect the electrical connectors (3).
(4) Lock the electrical connectors (3) with the spring latches (4).
(5) Put the cover (1) in position and lock the fasteners (2).
(6) Make sure that the work area is clean and clear of tools and other items.
Subtask 25-21-41-410-054-AB ** ON A/C NOT FOR ALL CAUTION:
MAKE SURE THAT THE SPRING LATCHES CORRECTLY HOLD THE CONNECTOR IN THE FULLY ENGAGED POSITION. THE SPRING LATCHES PREVENT UNWANTED MOVEMENT OF THE CONNECTOR, AND THUS THE RISK OF ARCING, WHICH CAN CAUSE DAMAGE TO THE UNIT.
(1) Remove the CAP-BLANKING from each electrical connector and receptacle.(2) Make sure that all the electrical connections are clean and in the correct condition.
(3) Connect the electrical connectors (3).
(4) Lock the electrical connectors (3) with the spring latches (4).
(5) Put the cover (1) in position and lock the fasteners (2).
(6) Make sure that the work area is clean and clear of tools and other items.
F. Close Access
(1) Connect the electrical connectors:
(a) Remove the CAP-BLANKING from each electrical connector and receptacle.
(b) Make sure that all the electrical connections are clean and in the correct condition.
(c) Connect the electrical connectors (3).
(d) Put the covers (1) in position and lock the fasteners (2).
(2) Make sure that the work area is clean and clear of tools and other items.
Subtask 25-21-41-410-054-AG ** ON A/C NOT FOR ALL (1) Connect the electrical connectors:
(a) Remove the CAP-BLANKING from each electrical connector and receptacle.
(b) Make sure that all the electrical connections are clean and in the correct condition.
(c) Connect the electrical connectors (3).
(d) Put the covers (1) in position and lock the fasteners (2).
(2) Make sure that the work area is clean and clear of tools and other items.
F. Close Access
(1) Connection of the Emergency Escape-Path Marking-System (EEPMS), if installed:
(a) Remove the CAP-BLANKING from each electrical connector and receptacle.
(b) Make sure that all the electrical connections are clean and in the correct condition.
(c) Put the cable (4) in position and connect the electrical connector (3).
(d) Put the cover (1) in position and lock the fasteners (2).
(2) Make sure that the work area is clean and clear of tools and other items.
Subtask 25-21-41-410-054-CC ** ON A/C NOT FOR ALL (1) Connection of the Emergency Escape-Path Marking-System (EEPMS), if installed:
(a) Remove the CAP-BLANKING from each electrical connector and receptacle.
(b) Make sure that all the electrical connections are clean and in the correct condition.
(c) Put the cable (4) in position and connect the electrical connector (3).
(d) Put the cover (1) in position and lock the fasteners (2).
(2) Make sure that the work area is clean and clear of tools and other items.
F. Close Access
(2) Connect the electrical connectors:
(a) Remove the CAP-BLANKING from each electrical connector and receptacle.
(b) Make sure that all the electrical connections are clean and in the correct condition.
(c) Make sure that the protective sleeves (4) are in the correct position.
(d) Carefully put the cables (3) in position.
(e) Install new CABLE TIES (6), if necessary.
(f) Connect the electrical connectors (5)to the brackets.
(g) Lock the cables (3) into the clamps (7), if necessary.
(3) Put the covers (1) in position and lock the fasteners (2).
(4) Make sure that the work area is clean and clear of tools and other items.
Subtask 25-21-41-410-054-CS ** ON A/C NOT FOR ALL CAUTION:
MAKE SURE THAT THE SPRING LATCHES CORRECTLY HOLD THE CONNECTOR IN THE FULLY ENGAGED POSITION. THE SPRING LATCHES PREVENT UNWANTED MOVEMENT OF THE CONNECTOR, AND THUS THE RISK OF ARCING, WHICH CAN CAUSE DAMAGE TO THE UNIT.
(1) When you connect/install the components, refer to the match marks made during the removal procedure.(2) Connect the electrical connectors:
(a) Remove the CAP-BLANKING from each electrical connector and receptacle.
(b) Make sure that all the electrical connections are clean and in the correct condition.
(c) Make sure that the protective sleeves (4) are in the correct position.
(d) Carefully put the cables (3) in position.
(e) Install new CABLE TIES (6), if necessary.
(f) Connect the electrical connectors (5)to the brackets.
(g) Lock the cables (3) into the clamps (7), if necessary.
(3) Put the covers (1) in position and lock the fasteners (2).
(4) Make sure that the work area is clean and clear of tools and other items.
F. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
Subtask 25-21-41-410-054-SS ** ON A/C NOT FOR ALL (1) Make sure that the work area is clean and clear of tools and other items.
F. Close Access
(1) When you connect/install the components, refer to the match marks made during the removal procedure.
(2) Connect the electrical connectors as follows:
(a) Remove the CAP-BLANKING from each electrical connector and receptacle.
(b) Make sure that all the electrical connections are clean and in the correct condition.
(c) Make sure that the protective sleeves (3) are in their correct positions.
(d) Carefully put the cables (8) in position.
(e) Connect the electrical connectors (14) to the In-Seat Power Supply Unit (ISPSU).
(f) Connect the electrical connector (16) to the bracket.
(g) Close the clamps (15).
(3) On the B/C seat:
(a) Put the covers (6) and (9) in position and engage the fasteners (7) and (10).
(b) Put the cover (11) in position and install the washer (12) and the screw (13).
(c) Tighten the screw (13).
(4) On the tourist class seat, put the covers (1) and (4) in position and engage the fasteners (2) and (5).
(5) Make sure that the work area is clean and clear of tools and other items.
Subtask 25-21-41-865-097-A (1) When you connect/install the components, refer to the match marks made during the removal procedure.
(2) Connect the electrical connectors as follows:
(a) Remove the CAP-BLANKING from each electrical connector and receptacle.
(b) Make sure that all the electrical connections are clean and in the correct condition.
(c) Make sure that the protective sleeves (3) are in their correct positions.
(d) Carefully put the cables (8) in position.
(e) Connect the electrical connectors (14) to the In-Seat Power Supply Unit (ISPSU).
(f) Connect the electrical connector (16) to the bracket.
(g) Close the clamps (15).
(3) On the B/C seat:
(a) Put the covers (6) and (9) in position and engage the fasteners (7) and (10).
(b) Put the cover (11) in position and install the washer (12) and the screw (13).
(c) Tighten the screw (13).
(4) On the tourist class seat, put the covers (1) and (4) in position and engage the fasteners (2) and (5).
(5) Make sure that the work area is clean and clear of tools and other items.
G. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
Subtask 25-21-41-410-055-A ** ON A/C NOT FOR ALL | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 49VU | LIGHTING/EMER LT/CABIN | 2WL | H06 |
| 49VU | LIGHTING/EMER LT/CABIN | 1WL | H05 |
| ** ON A/C NOT FOR ALL | |||
| 49VU | LIGHTING/EMER LT/CABIN | 2WL | H04 |
| 49VU | LIGHTING/EMER LT/CABIN | 1WL | H03 |
| ** ON A/C NOT FOR ALL | |||
| 2000VU | PASSENGER READING LIGHT | 6LW | G06 |
| 2000VU | PASSENGER READING LIGHT | 5LW | G05 |
| 2000VU | PASSENGER READING LIGHT | 4LW | G04 |
| 2000VU | PASSENGER READING LIGHT | 1LW | G01 |
| ** ON A/C NOT FOR ALL | |||
| 2000VU | PASSENGER READING LIGHT | 2LW | G02 |
| ** ON A/C NOT FOR ALL | |||
| 2000VU | PASSENGER READING LIGHT | 3LW | G03 |
| ** ON A/C NOT FOR ALL | |||
| 2000VU | IFE-IFEC-AC | 22MK | C04 |
| ** ON A/C NOT FOR ALL | |||
| 2000VU | IFE-VCC-AC | 21MH | C02 |
| 2000VU | IFE-VCC-DC | 20MH | C01 |
| 2000VU | IFE/SEAT-POWER-PAX SYS | 20MK | D08 |
| ** ON A/C NOT FOR ALL | |||
| 2000VU | INSEAT POWER-MCU 2 | 59HP | B08 |
| 2000VU | INSEAT POWER-MCU 1 | 58HP | B05 |
| ** ON A/C NOT FOR ALL | |||
| 2000VU | IFE-IFEC-AC | 22MK | C06 |
| ** ON A/C NOT FOR ALL | |||
| 2000VU | PES-VIDEO-CONTROL-VCC | 21MH | C02 |
| ** ON A/C NOT FOR ALL | |||
| 2000VU | PES-VIDEO-CONTROL-MAIN | 20MH | C01 |
| ** ON A/C NOT FOR ALL | |||
| 2000VU | SEAT POWER-MCU 2 | 59HP | B08 |
| 2000VU | SEAT POWER-MCU 1 | 58HP | B05 |
| ** ON A/C NOT FOR ALL | |||
| 2000VU | PASSENGER/READING/LIGHT | 2LW | G02 |
| ** ON A/C NOT FOR ALL | |||
| 2000VU | PES-MUSIC - CTL | 21MK | D01 |
| ** ON A/C NOT FOR ALL | |||
| 2000VU | PES-VIDEO-CONTROL-VCC-DS/C | 21MH | C02 |
| 2000VU | PES-MUSIC-CABIN AFT-RH | 25MK | D05 |
| 2000VU | PES-MUSIC-CABIN AFT-LH | 22MK | D04 |
| 2000VU | PES-MUSIC-CABIN FWD-RH | 24MK | D03 |
| 2000VU | PES-MUSIC-CABIN FWD-LH | 23MK | D02 |
| ** ON A/C NOT FOR ALL | |||
| 2000VU | PES-MUSIC-CTL | 21MK | D01 |
H. Close Access
(1) Remove the WARNING NOTICE(S).
Subtask 25-21-41-710-050-A ** ON A/C NOT FOR ALL Subtask 25-21-41-710-051-A ** ON A/C NOT FOR ALL Subtask 25-21-41-710-051-B ** ON A/C NOT FOR ALL (1) Remove the WARNING NOTICE(S).
J. Do the operational test of the Integrated In-Flight Entertainment (IFE) System
(Ref. AMM TASK 23-33-00-710-005)
Subtask 25-21-41-710-056-A ** ON A/C NOT FOR ALL Subtask 25-21-41-710-052-A (Ref. AMM TASK 23-33-00-710-005)
L. Test of the passenger seats with mechanically operating functions:
5. Close-upNOTE: This test is only necessary for seats installed in the installation procedure.
NOTE: The legrest test is only applicable for seats that have a legrest installed.
| ACTION | RESULT |
|---|---|
| 1.Put the backrest in the reclined position: | |
|
|
| 2.Put the backrest in the vertical position: | |
|
|
| 3.Put the legrest in the extended position: | |
|
|
| 4.Put the legrest in the retracted position: | |
|
|
Subtask 25-21-41-862-052-A
Front Stud - Installation Limits