Installation of the Data Entry Plug Assembly 4000KS-J6 [IAE]
TASK 73-22-35-400-011-B
Installation of the Data Entry Plug Assembly 4000KS-J6
1. Reason for the Job
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Work Zones and Access Panels
C. Expendable Parts
D. Referenced Information
3. Job Set-up
Subtask 73-22-35-860-051-A ** ON A/C NOT FOR ALL
Subtask 73-22-35-420-051-A ** ON A/C NOT FOR ALL
Subtask 73-22-35-410-050-A ** ON A/C NOT FOR ALL
[Rev.10 from 2021]
2026.04.01 03:00:55 UTC
Installation of the Data Entry Plug Assembly 4000KS-J6
1. Reason for the Job
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | AR | ACCESS PLATFORM 2M (6 FT) - ADJUSTABLE |
| No specific | AR | WARNING NOTICE(S) |
| No specific | Torque wrench: range to between 35.2 and 28.8 lbf.in (0.40 and 0.33 m.daN ) ![]() | |
| IAE1R19416 | 1 | WRENCH-SPECIAL 4 AND 8 SLOT CONNECTOR, LIFTING |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 400 | POWER PLANT, NACELLES AND PYLONS |
| FOR [1000EM1] (ENGINE-1) | |
| 437AL, 438AR | |
| FOR [1000EM2] (ENGINE-2) | |
| 447AL, 448AR | |
| FIG.ITEM | DESIGNATION | IPC-CSN |
|---|---|---|
| 7 | COLLAR | AIPC 73-22-35-80-010 |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 24-41-00-861-002-A | Energize the Aircraft Electrical Circuits from the External Power |
| TASK 24-41-00-861-002-A-01 | Energize the Aircraft Electrical Circuits from the APU |
| TASK 24-41-00-861-002-A-02 | Energize the Aircraft Electrical Circuits from Engine 1(2) |
| TASK 24-41-00-862-002-A | De-energize the Aircraft Electrical Circuits Supplied from the External Power |
| TASK 24-41-00-862-002-A-01 | De-energize the Aircraft Electrical Circuits Supplied from the APU |
| TASK 24-41-00-862-002-A-02 | De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2) |
| TASK 31-32-00-860-012-A | Procedure to Get Access to the SYSTEM REPORT/TEST/ENG Page |
| TASK 70-23-11-911-013-A | General Torque Tightening Techniques |
| TASK 70-23-15-912-010-A | Connection of Electrical Connectors |
| TASK 71-13-00-010-010-A | Opening of the Fan Cowls 437AL(447AL),438AR(448AR) |
| TASK 71-13-00-410-010-A | Closing of the Fan Cowls 437AL(447AL),438AR(448AR) |
| TASK 73-22-34-710-040-A | Operational Test of the EEC |
Subtask 73-22-35-860-051-A ** ON A/C NOT FOR ALL
A. Aircraft Maintenance Configuration
(1) On the center pedestal, on the ENG panel 115VU, make sure that a WARNING NOTICE(S) is in position to tell persons not to start the engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure that a WARNING NOTICE(S) is in position to tell persons not to energize the FADEC 1(2).
(3) Make sure that the ACCESS PLATFORM 2M (6 FT) - ADJUSTABLE is in position.
Subtask 73-22-35-010-057-A ** ON A/C NOT FOR ALL (1) On the center pedestal, on the ENG panel 115VU, make sure that a WARNING NOTICE(S) is in position to tell persons not to start the engine.
(2) On the overhead maintenance panel 50VU, make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure that a WARNING NOTICE(S) is in position to tell persons not to energize the FADEC 1(2).
(3) Make sure that the ACCESS PLATFORM 2M (6 FT) - ADJUSTABLE is in position.
B. Make sure that the fan cowl doors are open: (Ref. AMM TASK 71-13-00-010-010)
(1) FOR [1000EM1] (ENGINE-1)
437AL 438AR
(2) FOR [1000EM2] (ENGINE-2)
447AL 448AR
4. Procedure(1) FOR [1000EM1] (ENGINE-1)
437AL 438AR
(2) FOR [1000EM2] (ENGINE-2)
447AL 448AR
Subtask 73-22-35-420-051-A ** ON A/C NOT FOR ALL
A. Install the data entry plug assembly (1) to the fan case at Flange FC:
(2) Make sure that the engine serial number on the data entry plug backshell is correct for the engine you put it on (see the engine identification plate for the correct engine serial number).
(3) Install the pin (9) through the data entry plug assembly connecting cable hole (8) and through the rear side of hole No. 14 located on Flange FC.
(4) Install a new AIPC 73-22-35-80-010 COLLAR (7) on the pin and tighten it by hand.
(5) Hold the pin (9) with a wrench in the hexagon opening.
(6) Tighten the collar (7) in a clockwise direction until the hexagon nut is sheared off.
(7) Discard the sheared hexagon nut.
(8) Connect the data entry plug assembly (1) to the electronic engine control (2).
(9) Align the main key on the data entry plug assembly (1) with the electronic engine control (2) receptacle main key-way (Ref. AMM TASK 70-23-15-912-010).
(10) Use light hand pressure to engage the data entry plug assembly (1) with the electronic engine control (2) receptacle and tighten it by hand.
(11) TORQUE the data entry plug connector to between 35.2 and 28.8 lbf.in (0.40 and 0.33 m.daN )
. Use the IAE1R19416 WRENCH-SPECIAL 4 AND 8 SLOT CONNECTOR, LIFTING (Ref. AMM TASK 70-23-11-911-013).
Subtask 73-22-35-861-050-A ** ON A/C NOT FOR ALL Subtask 73-22-35-869-051-A ** ON A/C NOT FOR ALL CAUTION:
YOU MUST MAKE SURE THAT YOU INSTALL THE CORRECT DATA ENTRY PLUG FOR THE ENGINE. INSTALLATION OF THE INCORRECT DATA ENTRY PLUG CAN CAUSE THE ENGINE TO GIVE INCORRECT THRUST VALUES.
(1) Remove the protective cap or bag from the data entry plug assembly. (2) Make sure that the engine serial number on the data entry plug backshell is correct for the engine you put it on (see the engine identification plate for the correct engine serial number).
(3) Install the pin (9) through the data entry plug assembly connecting cable hole (8) and through the rear side of hole No. 14 located on Flange FC.
(4) Install a new AIPC 73-22-35-80-010 COLLAR (7) on the pin and tighten it by hand.
(5) Hold the pin (9) with a wrench in the hexagon opening.
(6) Tighten the collar (7) in a clockwise direction until the hexagon nut is sheared off.
(7) Discard the sheared hexagon nut.
(8) Connect the data entry plug assembly (1) to the electronic engine control (2).
(9) Align the main key on the data entry plug assembly (1) with the electronic engine control (2) receptacle main key-way (Ref. AMM TASK 70-23-15-912-010).
(10) Use light hand pressure to engage the data entry plug assembly (1) with the electronic engine control (2) receptacle and tighten it by hand.
(11) TORQUE the data entry plug connector to between 35.2 and 28.8 lbf.in (0.40 and 0.33 m.daN )
. Use the IAE1R19416 WRENCH-SPECIAL 4 AND 8 SLOT CONNECTOR, LIFTING (Ref. AMM TASK 70-23-11-911-013). C. Preparation before tests:
(1) On the maintenance panel 50VU push then release the ENG/FADEC GND PWR/1(2) pusbutton switch. The ON legend comes on.
(2) On the left or right MCDU, get the SYSTEM REPORT/TEST page (Ref. AMM TASK 31-32-00-860-012).
Subtask 73-22-35-710-052-A ** ON A/C NOT FOR ALL (1) On the maintenance panel 50VU push then release the ENG/FADEC GND PWR/1(2) pusbutton switch. The ON legend comes on.
(2) On the left or right MCDU, get the SYSTEM REPORT/TEST page (Ref. AMM TASK 31-32-00-860-012).
D. Do the test below:
Subtask 73-22-35-710-052-C | ACTION | RESULT |
|---|---|
| 1.Push the line key adjacent to the FADEC 1(2) A(B) indication. |
|
| 2.Push the line key adjacent to the TROUBLE SHOOTING indication. |
|
| 3.Push the line key adjacent to the EEC CONFIGURATION indication. |
|
| 4.Read the data that come on the MCDU (EEC P/N, ENGINE RATING, BUMP LEVEL ,EPR MODIFIER and ENGINE SERIAL NUMBER) to make sure they are the same as written on the EEC, data entry plug and engine identification plates using the Engine Rating Comparison Table. NOTE: If engine serial number displayed on MCDU is in the range between 13191 and 15000, then add 5000 to this value to get the actual engine serial number. | |
| 5.On the MCDU, push the line select key adjacent to the RETURN indication until the CFDS menu page comes into view. | |
| 6.Stop the MCDU. | |
D. Do the test below:
Subtask 73-22-35-710-051-A ** ON A/C NOT FOR ALL | ACTION | RESULT |
|---|---|
| 1.Push the line key adjacent to the FADEC 1(2) A(B) indication. |
|
| 2.Push the line key adjacent to the TROUBLE SHOOTING indication. |
|
| 3.Push the line key adjacent to the EEC CONFIGURATION indication. |
|
| 4.Read the data that come on the MCDU (EEC P/N, ENGINE RATING, BUMP LEVEL ,EPR MODIFIER and ENGINE SERIAL NUMBER) to make sure they are the same as written on the EEC, data entry plug and engine identification plates using the Engine Rating Comparison Table. | |
| 5.On the MCDU, push the line select key adjacent to the RETURN indication until the CFDS menu page comes into view. | |
| 6.Stop the MCDU. | |
E. Engine Rating Comparison Table.
Subtask 73-22-35-730-055-A ** ON A/C NOT FOR ALL Subtask 73-22-35-869-050-A ** ON A/C NOT FOR ALL | MCDU (EEC CONFIGURATION Menu) | ENGINE DATA PLATE (Engine Model) |
|---|---|
| 22000 lbs | V2522 |
| 24000 lbs | V2524 |
| 27000 lbs | V2527 |
| 27000E lbs | V2527E |
| 27000M lbs | V2527M |
| 30000 lbs | V2530 |
| 33000 lbs | V2533 |
G. On the maintenance panel 50VU push the ENG/FADEC GND PWR/1(2) pusbutton switch. The ON legend goes off.
Subtask 73-22-35-862-050-A ** ON A/C NOT FOR ALL 5. Close-upSubtask 73-22-35-410-050-A ** ON A/C NOT FOR ALL
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the fan cowls (Ref. AMM TASK 71-13-00-410-010):
(a) FOR [1000EM1] (ENGINE-1)
437AL 438AR
(b) FOR [1000EM2] (ENGINE-2)
447AL 448AR
(3) Remove the access platform(s).
(4) Remove the WARNING NOTICE(S).
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the fan cowls (Ref. AMM TASK 71-13-00-410-010):
(a) FOR [1000EM1] (ENGINE-1)
437AL 438AR
(b) FOR [1000EM2] (ENGINE-2)
447AL 448AR
(3) Remove the access platform(s).
(4) Remove the WARNING NOTICE(S).
Data Entry Plug Assembly