W DOC AIRBUS | AMM A320F

Installation of the Rotating Seals of the Accessory Gearbox (AGB) [CFML]


TASK 72-63-43-400-801-A
Installation of the Rotating Seals of the Accessory Gearbox (AGB)


WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
WARNING: BE CAREFUL WHEN YOU DO WORK ON THE ENGINE PARTS AFTER THE ENGINE SHUTDOWN. USE APPLICABLE THERMAL GLOVES. THE ENGINE PARTS CAN STAY HOT FOR ONE HOUR AFTER SHUTDOWN AND CAN BURN YOU.
WARNING: YOU MUST USE CORRECT APPLICABLE GLOVES, FACEMASK, EYESHIELDS AND PROTECTIVE CLOTHES AT ALL TIMES.
WARNING: ALWAYS USE APPROVED EQUIPMENT AND PROCEDURES TO LIFT PARTS. STAY OUT FROM BELOW LOADS. IF THE PARTS ACCIDENTALLY MOVE OR FALL, THEY CAN CAUSE AN INJURY OR KILL YOU.
WARNING: USE PERSONAL PROTECTION EQUIPMENT. USE THE ENGINE OIL IN A WELL-VENTILATED AREA. ENGINE OIL IS TOXIC.
WARNING: BEFORE YOU INSTALL/REMOVE THE GSE TOOL, READ THE MANUFACTURER'S INSTRUCTIONS, AND, WHILE YOU OPERATE THIS TOOL, CAREFULLY OBEY THEM. IF YOU DO NOT DO THIS, INJURY TO PERSONS AND DAMAGE TO EQUIPMENT CAN OCCUR.
CAUTION: MAKE SURE THAT THE ROTATING-SEAL HOUSING AND MATING-RING DOES NOT FALL FROM THE REMOVAL/INSTALLATION TOOL. THIS WILL PREVENT DAMAGE FROM PARTS, TOOLS OR UNWANTED MATERIAL THAT FALL ON THE ENGINE.
ZONE: 210
ZONE: 400
1. Reason for the Job
Self explanatory
2. Job Set-up Information
 A. Fixtures, Tools, Test and Support Equipment
REFERENCE
QTY
DESIGNATION
No specific
AR
WARNING NOTICE(S)
 B. Consumable Materials
REFERENCE
DESIGNATION
(Material No.CP2442)
engine oil
 C. Work Zones and Access Panels
ZONE/ACCESS
ZONE DESCRIPTION
210
CKPT,FWD COMPT BHD TO FLT COMPT BULKHEAD
400
POWER PLANT, NACELLES AND PYLONS
FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENGINE 1)
437AL, 438AR
FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENGINE 2)
447AL, 448AR
 D. Expendable Parts
FIG.ITEM
DESIGNATION
IPC-CSN
5
RING, RETAINING
EIPC 72-63-00-01-260
9
O-RING
EIPC 72-63-00-01-300
7
O-RING
EIPC 72-63-00-01-310
10
RING, RETAINING
EIPC 72-63-00-01-320
14
O-RING
EIPC 72-63-00-01-360
12
O-RING
EIPC 72-63-00-01-370
15
RING, RETAINING
EIPC 72-63-00-01-380
19
O-RING
EIPC 72-63-00-01-420
17
O-RING
EIPC 72-63-00-01-430
20
RING, RETAINING
EIPC 72-63-00-01-450
24
O-RING
EIPC 72-63-00-01-490
22
O-RING
EIPC 72-63-00-01-500
 E. Referenced Information
REFERENCE
DESIGNATION
TASK 12-13-79-610-805-A
Check of the Oil Level and Replenishing
TASK 24-21-51-400-806-A
Installation of the Integrated Drive Generator (IDG) - IDG 1(2)
TASK 29-11-51-000-808-A
Removal of the Engine Pump
TASK 71-00-00-790-805-A
Fuel or Hydraulic or Oil Leakage Limits
TASK 71-00-00-790-809-A
70% N1 Leak Check
TASK 71-13-00-010-803-A
Opening of the Fan Cowl Doors
TASK 71-13-00-410-803-A
Closing of the Fan Cowl Doors
TASK 72-63-03-400-801-A
Installation of the Manual-Control Cover of the Accessory Gearbox
TASK 72-63-43-000-801-A
Removal of the Rotating Seals of the Accessory Gearbox (AGB)
TASK 73-11-05-400-801-A
Installation of the Main Fuel Pump
3. Job Set-up
Subtask 72-63-43-941-051-A
A. Safety Precautions
   (1) On the center pedestal, on ENG panel 115VU:
     (a) Make sure that the ENG/MODE selector switch is in the NORM position.
     (b) Make sure that the ENG/MASTER 1(2) control switch was in the OFF position not less than five minutes before you do this procedure.
     (c) Make sure that the WARNING NOTICE(S) are in position to tell persons not to operate:
  • The ENG/MODE selector switch, and
  • The ENG/MASTER 1(2) control switch.
   (2) On the ENG section of maintenance panel 50VU:
     (a) Make sure that the ON legend of the FADEC GND PWR/1(2) pushbutton switch is off.
     (b) Make sure that the WARNING NOTICE(S) is in position to tell persons not to energize FADEC 1(2).
Subtask 72-63-43-010-051-A
B. Get Access
   (1) Make sure that the fan cowl doors are open (Ref. AMM TASK 71-13-00-010-803):
     (a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENGINE 1)
437AL 438AR.
     (b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENGINE 2)
447AL 448AR.
4. Procedure
CAUTION: MAKE SURE THAT THE ALVEOLUS IS NOT SEEN WHEN THE MATING RING IS INSTALLED ON THE MATING RING REMOVAL/INSTALLATION TOOL FOR INSTALLATION OF THE MATING RING.
CAUTION: MAKE SURE THAT THE ALVEOLUS IS SEEN AFTER THE INSTALLATION OF THE MATING RING.
CAUTION: DO NOT USE A SCREWDRIVER OR EQUIVALENT TOOLS AS A LEVER AS IT CAN DAMAGE THE ROTATING SEAL OR THE ACCESSORY GEARBOX COVER.
Subtask 72-63-43-420-050-A
A. Installation of the Rotating Seals of the AGB
NOTE: Tool parts corresponding to the installation of each rotating seal housing and mating ring are identified in a table.
   (1)      (a) Lubricate the new EIPC 72-63-00-01-300 O-RING (9) of the mating ring (8) with the engine oil (Material No.CP2442) .
     (b) Install the new O-ring (9) in the groove of the mating ring (8).
     (c) Insert the two locking pins of the mating ring removal/installation tool of the 956A6201G01 PUSHER/PULLER - ROTATING SEALS into the two slots of the mating ring (8).
     (d) Rotate the mating ring (8) by 90 degrees to engage it with the mating ring removal/installation tool of the 956A6201G01 PUSHER/PULLER - ROTATING SEALS, whatever the direction.
     (e) Install the mating ring (8) in the groove at the location of the manual control cover (1) and push until it is seated against the AGB spur gear.
     (f)      (g)      (h) Check that calculated value D1 is lower or equal to value D:
       1 If dimension D1 is correct, go to Para. 4.A.(1)(n).
       2 If D1 is out of limit, remove the mating ring and re-do operations Para. 4.A.(1)(a) to Para. 4.A.(1)(f). For the removal of the mating ring, refer to (Ref. AMM TASK 72-63-43-000-801).
       3 If after two trials D1 is still out of limit, remove and replace the mating ring (8).
     (i) Lubricate the new EIPC 72-63-00-01-310 O-RING (7) of the rotating seal housing (6) with the engine oil (Material No.CP2442) .
     (j) Install the new O-ring (7) in the groove of rotating seal housing (6).
     (k) Insert the three slots of the housing removal/installation tool of the 956A6201G01 PUSHER/PULLER - ROTATING SEALS into the three locking pins of the rotating seal housing (6).
     (l) Rotate the housing removal/installation tool of the 956A6201G01 PUSHER/PULLER - ROTATING SEALS to engage it with the rotating seal housing (6), whatever the direction.
     (m) Install the rotating seal housing (6) in the groove at the location of the manual control cover (1) and push until it is seated against the mating ring (8).
     (n) Remove the housing removal/installation tool of the 956A6201G01 PUSHER/PULLER - ROTATING SEALS and make sure that the groove for the retaining ring (5) is clean.
     (o) Install the new 72630001-260RING, RETAINING5 in the groove at the location of the manual control cover (1):
       1 Install the first end of the retaining ring (5) in its groove.
       2 Keep the end of the extremity fitted while pushing on the rest of the retaining ring (5).
       3 Make sure that the retaining ring (5) is fully engaged in its groove.
     (p) Install the manual control cover (1) (Ref. AMM TASK 72-63-03-400-801).
   (2)      (a) Lubricate the new EIPC 72-63-00-01-360 O-RING (14) of the mating ring (13) with the engine oil (Material No.CP2442) .
     (b) Install the new O-ring (14) in the groove of the mating ring (13).
     (c) Insert the two locking pins of the mating ring removal/installation tool of the 956A6201G01 PUSHER/PULLER - ROTATING SEALS into the two slots of the mating ring (13).
     (d) Rotate the mating ring (13) by 90 degrees to engage it with the mating ring removal/installation tool of the 956A6201G01 PUSHER/PULLER - ROTATING SEALS, whatever the direction.
     (e) Install the mating ring (13) in the groove at the location of the IDG (2) and push until it is seated against the AGB spur gear.
     (f)      (g)      (h) Check that calculated value D1 is lower or equal to value D:
       1 If dimension D1 is correct, go to Para. 4.A.(2)(n).
       2 If D1 is out of limit, remove the mating ring and re-do operations Para. 4.A.(2)(a) to Para. 4.A.(2)(f). For the removal of the mating ring, refer to (Ref. AMM TASK 72-63-43-000-801).
       3 If after two trials D1 is still out of limit, remove and replace the mating ring (13).
     (i) Lubricate the new EIPC 72-63-00-01-370 O-RING (12) of the rotating seal housing (11) with the engine oil (Material No.CP2442) .
     (j) Install the new O-ring (12) in the groove of the rotating seal housing (11).
     (k) Insert the three slots of the housing removal/installation tool of the 956A6201G01 PUSHER/PULLER - ROTATING SEALS into the three locking pins of the rotating seal housing (11).
     (l) Rotate the housing removal/installation tool of the 956A6201G01 PUSHER/PULLER - ROTATING SEALS to engage it with the rotating seal housing (11), whatever the direction.
     (m) Install the rotating seal housing (11) in the groove at the location of the IDG (2) and push until it is seated against the mating ring (13).
     (n) Remove the housing removal/installation tool of the 956A6201G01 PUSHER/PULLER - ROTATING SEALS and make sure that the groove for the retaining ring (10) is clean.
     (o) Install the new 72630001-320RING, RETAINING10 in the groove at the location of the IDG (2):
       1 Install the first end of the retaining ring (10) in its groove.
       2 Keep the end of the extremity fitted while pushing on the rest of the retaining ring (10).
       3 Make sure that the retaining ring (10) is fully engaged in its groove.
     (p) Install the IDG (2) (Ref. AMM TASK 24-21-51-400-806).
   (3)      (a) Lubricate the new EIPC 72-63-00-01-420 O-RING (19) of the mating ring (18) with the engine oil (Material No.CP2442) .
     (b) Install the new O-ring (19) in the groove of the mating ring (18).
     (c) Insert the two locking pins of the mating ring removal/installation tool of the 956A6201G01 PUSHER/PULLER - ROTATING SEALS into the two slots of the mating ring (18).
     (d) Rotate the mating ring (18) by 90 degrees to engage it with the mating ring removal/installation tool of the 956A6201G01 PUSHER/PULLER - ROTATING SEALS, whatever the direction.
     (e) Install the mating ring (18) in the groove at the location of the EDP (3) and push until it is seated against the AGB spur gear.
     (f)      (g)      (h) Check that calculated value D1 is lower or equal to value D:
       1 If dimension D1 is correct, go to Para. 4.A.(3)(n).
       2 If D1 is out of limit, remove the mating ring and re-do operations Para. 4.A.(3)(a) to Para. 4.A.(3)(f). For the removal of the mating ring, refer to (Ref. AMM TASK 72-63-43-000-801).
       3 If after two trials D1 is still out of limit, remove and replace the mating ring (18).
     (i) Lubricate the new EIPC 72-63-00-01-430 O-RING (17) of the rotating seal housing (16) with the engine oil (Material No.CP2442) .
     (j) Install the new O-ring (17) in the groove of the rotating seal housing (16).
     (k) Insert the three slots of the housing removal/installation tool of the 956A6201G01 PUSHER/PULLER - ROTATING SEALS into the three locking pins of the rotating seal housing (16).
     (l) Rotate the housing removal/installation tool of the 956A6201G01 PUSHER/PULLER - ROTATING SEALS to engage it with the rotating seal housing (16), whatever the direction.
     (m) Install the rotating seal housing (16) in the groove at the location of the EDP (3) and push until it is seated against the mating ring (18).
     (n) Remove the housing removal/installation tool of the 956A6201G01 PUSHER/PULLER - ROTATING SEALS and make sure that the groove for the retaining ring (15) is clean.
     (o) Install the new 72630001-380RING, RETAINING15 in the groove at the location of the EDP (3):
       1 Install the first end of the retaining ring (15) in its groove.
       2 Keep the end of the extremity fitted while pushing on the rest of the retaining ring (15).
       3 Make sure that the retaining ring (15) is fully engaged in its groove.
     (p) Install the EDP (3) (Ref. AMM TASK 29-11-51-000-808).
   (4)      (a) Lubricate the new EIPC 72-63-00-01-490 O-RING (24) of the mating ring (23) with the engine oil (Material No.CP2442) .
     (b) Install the new O-ring (24) in the groove of the mating ring (23).
     (c) Insert the two locking pins of the mating-ring removal/installation tool of the 956A6201G01 PUSHER/PULLER - ROTATING SEALS into the two slots of the mating ring (23).
     (d) Rotate the mating ring (23) by 90 degrees to engage it with the mating ring removal/installation tool of the 956A6201G01 PUSHER/PULLER - ROTATING SEALS, whatever the direction.
     (e) Install the mating ring (23) in the groove at the location of the main fuel pump (4) and push until it is seated against the AGB spur gear.
     (f)      (g)      (h) Check that calculated value D1 is lower or equal to value D:
       1 If dimension D1 is correct, go to Para. 4.A.(4)(n).
       2 If D1 is out of limit, remove the mating ring and re-do operations Para. 4.A.(4)(a) to Para. 4.A.(4)(f). For the removal of the mating ring, refer to (Ref. AMM TASK 72-63-43-000-801).
       3 If after two trials D1 is still out of limit, remove and replace the mating ring (23).
     (i) Lubricate the new EIPC 72-63-00-01-500 O-RING (22) of the rotating seal housing (21) with the engine oil (Material No.CP2442) .
     (j) Install the new O-ring (22) in the groove of the rotating seal housing (21).
     (k) Insert the three slots of the housing removal/installation tool of the 956A6201G01 PUSHER/PULLER - ROTATING SEALS into the three locking pins of the rotating seal housing (21).
     (l) Rotate the housing removal/installation tool of the 956A6201G01 PUSHER/PULLER - ROTATING SEALS to engage it with the rotating seal housing (21), whatever the direction.
     (m) Install the rotating seal housing (21) in the groove at the location of the main fuel pump (4) and push until it is seated against the mating ring (23).
     (n) Remove the housing removal/installation tool of the 956A6201G01 PUSHER/PULLER - ROTATING SEALS and make sure that the groove for the retaining ring (20) is clean.
     (o) Install the new 72630001-450RING, RETAINING20 in the groove at the location of the main fuel pump (4):
       1 Install the first end of the retaining ring (20) in its groove.
       2 Keep the end of the extremity fitted while pushing on the rest of the retaining ring (20).
       3 Make sure that the retaining ring (20) is fully engaged in its groove.
     (p) Install the main fuel pump (4) (Ref. AMM TASK 73-11-05-400-801).
Subtask 72-63-43-710-050-A
B. Test(s)
   (1) Do a check of the oil level (Ref. AMM TASK 12-13-79-610-805).
   (2) Do a 70 percent N1 leak check (Ref. AMM TASK 71-00-00-790-809).
   (3) Do a check of the two drain masts for leaks (Ref. AMM TASK 71-00-00-790-805).
5. Close-up
Subtask 72-63-43-410-050-A
A. Close Access
   (1) Close the fan cowl doors (Ref. AMM TASK 71-13-00-410-803):
     (a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENGINE 1)
437AL 438AR.
     (b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENGINE 2)
447AL 448AR.
   (2) Remove the WARNING NOTICE(S).
[Rev.10 from 2021] 2026.04.01 02:54:57 UTC