Installation of the Fan Exit Structural Guide Vane (SGV) Outer Liner Segment [PW11]

TASK 72-21-05-400-803-A
Installation of the Fan Exit Structural Guide Vane (SGV) Outer Liner Segment

WARNING: BE CAREFUL WHEN YOU DO WORK ON THE ENGINE AFTER SHUTDOWN. THE ENGINE CAN STAY HOT FOR A LONG TIME. IF YOU DO NOT OBEY THIS INSTRUCTION, INJURY CAN OCCUR.

WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.

ZONE: 400

1. Reason for the Job
Use this procedure to install the outer SGV liner segment from the structural guide vane.
For more information on the outer SGV liner segments, refer to (72-21-00-00U).
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment

REFERENCE	QTY	DESIGNATION
No specific	1	ACCESS PLATFORM 2M (6 FT) - ADJUSTABLE
No specific	Torque wrench: range to between 27 and 24 lbf.in (0.31 and 0.27 m.daN )

B. Consumable Materials

REFERENCE	DESIGNATION
(Material No.P06-054)	Antigalling Compound

C. Work Zones and Access Panels

ZONE/ACCESS	ZONE DESCRIPTION
400	POWER PLANT, NACELLES AND PYLONS
FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
437AL, 438AR, 451AL, 452AR
FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
447AL, 448AR, 461AL, 462AR

D. Referenced Information

REFERENCE	DESIGNATION
TASK 71-00-00-860-833-A	Procedure to Prevent Engine Motoring
TASK 71-13-00-010-802-A	Opening of the Fan Cowl Doors
TASK 71-13-00-410-802-A	Closing of the Fan Cowl Doors
TASK 78-30-00-040-805-A	Deactivation of the Thrust Reverser System for Ground Maintenance
TASK 78-30-00-440-805-A	Reactivation of the Thrust Reverser System after Ground Maintenance
TASK 78-36-00-010-802-A	Opening of the Thrust Reverser Cowl-Doors
TASK 78-36-00-410-802-A	Closing of the Thrust Reverser Cowl-Doors
Fan Exit Structural Guide Vane (SGV) Outer Liner Segment
Structural Guide Vane (SGV) Outer Liner Segment Location
Structural Guide Vane Outer (SGV) Liner Segment Overlap

3. Job Set-up
Subtask 72-21-05-941-053-A ** ON A/C NOT FOR ALL

A. Safety Precautions
(1) Make sure that you did the procedure to prevent engine motoring
(Ref. AMM TASK 71-00-00-860-833).

Subtask 72-21-05-010-056-A ** ON A/C NOT FOR ALL

B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. AMM TASK 71-13-00-010-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
437AL, 438AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
447AL, 448AR
(2) Make sure that the ACCESS PLATFORM 2M (6 FT) - ADJUSTABLE is in position.

Subtask 72-21-05-040-053-A ** ON A/C NOT FOR ALL

C. Deactivation of the Thrust Reverser System for Maintenance

WARNING: YOU MUST DEACTIVATE THE THRUST REVERSER BEFORE YOU DO WORK ON OR AROUND IT. IF YOU DO NOT, THE THRUST REVERSER CAN OPERATE ACCIDENTALLY AND CAUSE AN INJURY AND/OR DAMAGE.

(1) Make sure that you did the deactivation of the thrust reverser system for maintenance (Ref. AMM TASK 78-30-00-040-805).

Subtask 72-21-05-010-057-A ** ON A/C NOT FOR ALL

D. Get Access
(1) Make sure that the thrust reverser cowl-doors are open (Ref. AMM TASK 78-36-00-010-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
451AL, 452AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
461AL, 462AR

4. Procedure

CAUTION: REMOVE AND INSTALL PROTECTION COVERS AS NECESSARY TO PREVENT DAMAGE TO THE ENGINE AND ADJACENT COMPONENTS.

CAUTION: WIPE CLEAN ALL PARTS AND TOOLS AS NECESSARY TO REMOVE UNWANTED DEBRIS AND PREVENT DAMAGE TO THE ENGINE.

Subtask 72-21-05-420-051-A ** ON A/C NOT FOR ALL

A. Installation of the Fan Exit Structural Guide Vane (SGV) Outer Liner Segment
(1) Install the outer SGV liner segment (3) to the outer support of the structural guide vane as follows:

Fan Exit Structural Guide Vane (SGV) Outer Liner Segment ** ON A/C NOT FOR ALL

(a) Make sure that you prepare the correct type of outer SGV liner segment (3) for the location

Structural Guide Vane (SGV) Outer Liner Segment Location ** ON A/C NOT FOR ALL

NOTE: There are 13 deferent types of outer SGV liner segment (3).

(b) Put the outer SGV liner segment (3) to the location.
(c) Lubricate the bolts (1) with Antigalling Compound (Material No.P06-054) .
(d) Install the outer SGV liner segment (3) with the two bolts (1) and washers (2) to the outer support of the structural guide vane fingertight.
(e) Make sure that the rubber seals of the outer SGV liner segment (3) do not make an overlap to other outer SGV liner segment

Structural Guide Vane Outer (SGV) Liner Segment Overlap ** ON A/C NOT FOR ALL

(f) TORQUE the bolts (1) to between 27 and 24 lbf.in (0.31 and 0.27 m.daN )

NOTE: Do not loosen the bolt

(g) TORQUE the bolts (1) again to between 27 and 24 lbf.in (0.31 and 0.27 m.daN )

(2) Examine the assembly for foreign objects, damage, and correct assembly.

5. Close-up
Subtask 72-21-05-410-056-A ** ON A/C NOT FOR ALL

A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the thrust reverser cowl-doors (Ref. AMM TASK 78-36-00-410-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
451AL 452AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
461AL 462AR

Subtask 72-21-05-440-053-A ** ON A/C NOT FOR ALL

B. Do the reactivation of the thrust reverser system after maintenance (Ref. AMM TASK 78-30-00-440-805).

Subtask 72-21-05-410-057-A ** ON A/C NOT FOR ALL

C. Close Access
(1) Close the fan cowl doors (Ref. AMM TASK 71-13-00-410-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
437AL 438AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
447AL 448AR
(2) Remove the access platform(s).
(3) Remove the WARNING NOTICE(S).

[Rev.10 from 2021] 2026.04.01 02:48:47 UTC