Borescope Inspection of Stage 2-7 Low Pressure Turbine (LPT) Nozzle Segments [CFML]
TASK 72-00-00-290-819-A
Borescope Inspection of Stage 2-7 Low Pressure Turbine (LPT) Nozzle Segments
This procedure gives criteria for the borescope inspection of stage 2-7 Low Pressure Turbine (LPT) nozzle segments.
A. Fixtures, Tools, Test and Support Equipment
B. Work Zones and Access Panels
C. Referenced Information
3. Job Set-up
Subtask 72-00-00-941-252-A
Subtask 72-00-00-010-352-A Subtask 72-00-00-480-088-A
Subtask 72-00-00-410-300-A
[Rev.10 from 2021]
2026.04.01 02:50:58 UTC
Borescope Inspection of Stage 2-7 Low Pressure Turbine (LPT) Nozzle Segments
WARNING:
BE CAREFUL WHEN YOU DO WORK ON THE ENGINE PARTS AFTER THE ENGINE SHUTDOWN. USE APPLICABLE THERMAL GLOVES. THE ENGINE PARTS CAN STAY HOT FOR ONE HOUR AFTER SHUTDOWN AND CAN BURN YOU.
1. Reason for the JobThis procedure gives criteria for the borescope inspection of stage 2-7 Low Pressure Turbine (LPT) nozzle segments.
NOTE: You can use equivalent alternatives for standard tools, equipment and consumable materials.
2. Job Set-up InformationA. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | 1 | ACCESS PLATFORM 1M(3 FT) |
| No specific | AR | WARNING NOTICE(S) |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 210 | CKPT,FWD COMPT BHD TO FLT COMPT BULKHEAD |
| 400 | POWER PLANT, NACELLES AND PYLONS |
| FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENGINE 1) | |
| 437AL, 438AR, 451AL, 452AR | |
| FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENGINE 2) | |
| 447AL, 448AR, 461AL, 462AR | |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 71-00-51-000-803-A | Removal of the Power Plant with 2D Bootstrap |
| TASK 71-00-51-400-803-A | Installation of the Power Plant with 2D Bootstrap |
| TASK 71-13-00-010-803-A | Opening of the Fan Cowl Doors |
| TASK 71-13-00-410-803-A | Closing of the Fan Cowl Doors |
| TASK 72-00-00-290-812-A | Engine Borescope Examination Preparation |
| TASK 78-30-00-040-809-A | Deactivation of the Thrust Reverser System for Ground Maintenance |
| TASK 78-30-00-440-809-A | Reactivation of the Thrust Reverser System after Ground Maintenance |
| TASK 78-36-00-010-806-A | Opening of the Thrust Reverser Cowl Doors |
| TASK 78-36-00-410-806-A | Closing of the Thrust Reverser Cowl Doors |
Subtask 72-00-00-941-252-A
A. Safety Precautions
(1) On the center pedestal, on ENG panel 115VU:
(a) Make sure that the ENG/MODE selector switch is in the NORM position.
(b) Make sure that the ENG/MASTER 1(2) control switch was in the OFF position not less than five minutes before you do this procedure.
(c) Put a WARNING NOTICE(S) in position to tell persons not to operate:
(a) Make sure that the ON legend of the FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put a WARNING NOTICE(S) in position to tell persons not to energize FADEC 1(2).
Subtask 72-00-00-010-344-A (1) On the center pedestal, on ENG panel 115VU:
(a) Make sure that the ENG/MODE selector switch is in the NORM position.
(b) Make sure that the ENG/MASTER 1(2) control switch was in the OFF position not less than five minutes before you do this procedure.
(c) Put a WARNING NOTICE(S) in position to tell persons not to operate:
- The ENG/MODE selector switch
- The ENG/MASTER 1(2) control switch.
(a) Make sure that the ON legend of the FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put a WARNING NOTICE(S) in position to tell persons not to energize FADEC 1(2).
B. Get Access
(1) Open the fan cowl doors (Ref. AMM TASK 71-13-00-010-803):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENGINE 1)
437AL 438AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENGINE 2)
447AL 448AR
(2) Put an ACCESS PLATFORM 1M(3 FT) in position.
Subtask 72-00-00-040-165-A (1) Open the fan cowl doors (Ref. AMM TASK 71-13-00-010-803):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENGINE 1)
437AL 438AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENGINE 2)
447AL 448AR
(2) Put an ACCESS PLATFORM 1M(3 FT) in position.
C. Deactivation of the Thrust Reverser System for Maintenance
Subtask 72-00-00-010-345-A WARNING:
YOU MUST DEACTIVATE THE THRUST REVERSER BEFORE YOU DO WORK ON OR AROUND IT. IF YOU DO NOT, THE THRUST REVERSER CAN OPERATE ACCIDENTALLY AND CAUSE AN INJURY AND/OR DAMAGE.
(1) Do the deactivation of the thrust reverser system for ground maintenance (Ref. AMM TASK 78-30-00-040-809). D. Get Access
(1) Open the thrust reverser cowl-doors (Ref. AMM TASK 78-36-00-010-806):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENGINE 1)
451AL 452AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENGINE 2)
461AL 462AR
4. Procedure(1) Open the thrust reverser cowl-doors (Ref. AMM TASK 78-36-00-010-806):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENGINE 1)
451AL 452AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENGINE 2)
461AL 462AR
Subtask 72-00-00-010-352-A Subtask 72-00-00-480-088-A
B. Assemble the Borescope Inspection Tools
(1) Assemble the borescope inspection tools (Ref. AMM TASK 72-00-00-290-812).
Subtask 72-00-00-290-146-A (1) Assemble the borescope inspection tools (Ref. AMM TASK 72-00-00-290-812).
C. Visual inspection of:
Subtask 72-00-00-080-079-A Subtask 72-00-00-410-304-A - LPT stage 2 nozzle segments (1)
- LPT stage 3 nozzle segments (2)
- LPT stage 4 nozzle segments (3)
- LPT stage 5 nozzle segments (4)
- LPT stage 6 nozzle segments (5)
- LPT stage 7 segments (6).
| INSPECT/CHECK | MAXIMUM SERVICEABLE LIMITS | REMARKS |
|---|---|---|
| 1.Visual inspection of all areas: | ||
| A.Evidence of burning missing metal | Stage 2, stage 3, stage 4, stage 5, stage 6 and stage 7 nozzle segments: Not serviceable. | Replace the engine (Ref. AMM TASK 71-00-51-000-803) and (Ref. AMM TASK 71-00-51-400-803). |
| B.Discoloration, heat scaling | Stage 2, stage 6 and stage 7 nozzle segments: Any amount if no distortion. | |
| C.Metal deposit | Stage 2, stage 6 and stage 7 nozzle segments: Any amount with a maximum size/dimension of 0.047 in. (1.19 mm). | |
| D.Peeling of particles | Stage 2, stage 6 and stage 7 nozzle segments: Any amount if the airfoils are not bowed or melted. | |
| E.Porosity | Stage 2, stage 6 and stage 7 nozzle segments: Any amount. | |
| F.Burns | Not serviceable. | |
| G.Casting marks | Stage 2 nozzle segments: Any amount. | |
| H.Corrosion | Stage 3, stage 4 and stage 5 nozzle segments: Any amount acceptable for 3200 cycles if no missing material. | NOTE: This continue-in-service limit is a repeat inspection. |
| 2.Visual inspection of the Leading Edge (LE) (except fillets) in area Q: See the sheets 2 to 7 of the figure: | ||
| A.Cracks |
| CONTINUE-IN-SERVICE LIMIT: Stage 2, stage 6 and stage 7 nozzle segments: The continue-in-service limit is 100 cycles, with this condition: Not more than one airfoil, maximum length up to 0.283 in. (7.19 mm). |
| B.Nicks, dents |
| CONTINUE-IN-SERVICE LIMIT: Stage 2, stage 6 and stage 7 nozzle segments: The continue-in-service limit is 100 cycles, with this condition: Not more than one airfoil, maximum length up to 0.283 in. (7.19 mm). |
| C.Pitting, corrosion |
| CONTINUE-IN-SERVICE LIMIT: Stage 2, stage 6 and stage 7 nozzle segments: The continue-in-service limit is 100 cycles, with this condition: Not more than one airfoil, maximum length up to 0.283 in. (7.19 mm). |
| D.Distortion | Stage 2, stage 6 and stage 7 nozzle segments: Not serviceable. | Stage 2, stage 6 and stage 7 nozzle segments: The continue-in-service limit is 100 cycles, if more than the maximum serviceable limits. |
| 3.Visual inspection of the LE fillets in area V: See the sheets 2 to 7 of the figure: | ||
| A.Cracks |
| CONTINUE-IN-SERVICE LIMIT: Stage 2, stage 6 and stage 7 nozzle segments: The continue-in-service limit is 100 cycles, with this condition: Not more than one airfoil, maximum length up to 0.283 in. (7.19 mm). |
| B.Nicks, dents |
| CONTINUE-IN-SERVICE LIMIT: Stage 2, stage 6 and stage 7 nozzle segments: The continue-in-service limit is 100 cycles, with this condition: Not more than one airfoil, maximum length up to 0.283 in. (7.19 mm). |
| C.Pitting, corrosion |
| CONTINUE-IN-SERVICE LIMIT: Stage 2, stage 6 and stage 7 nozzle segments: The continue-in-service limit is 100 cycles, with this condition: Not more than one airfoil, maximum length up to 0.283 in. (7.19 mm). |
| D.Distortion | Stage 2, stage 6 and stage 7 nozzle segments: Not serviceable. | Stage 2, stage 6 and stage 7 nozzle segments: The continue-in-service limit is 100 cycles, if more than the maximum serviceable limits. |
| 4.Visual inspection of the TE except fillets in area R: See the sheets 2 to 7 of the figure: | ||
| A.Cracks |
| CONTINUE-IN-SERVICE LIMIT: Stage 2, stage 6 and stage 7 nozzle segments: The continue-in-service limit is 100 cycles, with this condition: Not more than one airfoil, maximum length up to 0.283 in. (7.19 mm). |
| B.Nicks, dents |
| CONTINUE-IN-SERVICE LIMIT: Stage 2, stage 6 and stage 7 nozzle segments: The continue-in-service limit is 100 cycles, with this condition: Not more than one airfoil, maximum length up to 0.283 in. (7.19 mm). |
| C.Pitting, corrosion |
| CONTINUE-IN-SERVICE LIMIT: Stage 2, stage 6 and stage 7 nozzle segments: The continue-in-service limit is 100 cycles, with this condition: Not more than one airfoil, maximum length up to 0.283 in. (7.19 mm). |
| D.Distortion: See the sheet 4 of the figure: |
| Stage 2, stage 6 and stage 7 nozzle segments: The continue-in-service limit is 100 cycles, if more than the maximum serviceable limits. |
| E.Local deformation of TE |
| |
| F.Tears or axial cracks on TE, on airfoil 3 (except at fillet with inner platform) |
| |
| 5.Visual inspection of the TE fillets in area U: See the sheets 2 to 7 of the figure: | ||
| A.Cracks |
| CONTINUE-IN-SERVICE LIMIT: Stage 2, stage 6 and stage 7 nozzle segments: The continue-in-service limit is 100 cycles, with this condition: Not more than one airfoil, maximum length up to 0.283 in. (7.19 mm). |
| B.Nicks, dents |
| Stage 2, stage 6 and stage 7 nozzle segments: The continue-in-service limit is 100 cycles, with this condition: Not more than one airfoil, maximum length up to 0.283 in. (7.19 mm). |
| C.Pitting, corrosion |
| Stage 2, stage 6 and stage 7 nozzle segments: The continue-in-service limit is 100 cycles, with this condition: Not more than one airfoil, maximum length up to 0.283 in. (7.19 mm). |
| D.Distortion: See the sheet 4 of the figure: |
| Stage 2, stage 6 and stage 7 nozzle segments: The continue-in-service limit is 100 cycles, if more than the maximum serviceable limits. |
| E.Local deformation of TE |
| |
| 6.Visual inspection of the concave and the convex surfaces in area T: See the sheets 2 to 7 of the figure: | ||
| A.Cracks |
| |
| B.Nicks (except at fillets) |
| |
| C.Nicks at fillets |
| |
| D.Dents (except at fillet) |
| |
| E.Dents at fillets |
| |
| F.Pitting, corrosion |
| |
| G.Scratches |
| |
| 7.Visual inspection of the flow path area J and S of the outer platforms: See the sheets 9 and 11 of the figure: | ||
| A.Axial cracks |
| |
| B.Circumferential cracks |
| Replace the engine (Ref. AMM TASK 71-00-51-000-803) and (Ref. AMM TASK 71-00-51-400-803). |
| C.Nicks, dents |
| |
| D.Pitting, corrosion | Stage 2, stage 6 and stage 7 nozzle segments: Any number if not more than 0.02 in. (0.51 mm) in depth. | |
| 8.Visual inspection of the flow path areas M, N, T and B of the outer platforms: See the sheets 9 and 11 of the figure: | ||
| A.Nicks, dents |
| |
| | ||
| 9.Visual inspection of the flow path areas H and P of the inner platforms: See the sheets 8 and 10 of the figure: | ||
| A.Circumferential cracks |
| Replace the engine (Ref. AMM TASK 71-00-51-000-803) and (Ref. AMM TASK 71-00-51-400-803). |
| B.Radial cracks |
| Replace the engine (Ref. AMM TASK 71-00-51-000-803) and (Ref. AMM TASK 71-00-51-400-803). |
| C.Nicks, dents |
| |
| D.Pitting, corrosion | Stage 2, stage 6 and stage 7 nozzle segments: Any number if not more than 0.0098 in. (0.25 mm) in depth. | |
| E.Discoloration and heat scaling | Stage 2, stage 6 and stage 7 nozzle segments: Any amount if no distortion. | |
| F.Evidence of burning, missing metal | Stage 2, stage 6 and stage 7 nozzle segments: Not serviceable. | |
| G.Porosity | Stage 2, stage 6 and stage 7 nozzle segments: Any amount. | |
| 10.Visual inspection of the flow path areas K, L, Q and A of the inner platforms: See the sheets 8 and 10 of the figure: | ||
| A.Nicks, dents | Stage 2, stage 6 and stage 7 nozzle segments: Any number if not more than 0.0098 in. (0.25 mm) in depth. | |
| PRE SB 72-0332 11.Visual inspection of the area Z of the inner platform: See the figure: | ||
| A.Cracks |
| |
| B.Wear | Stage 6 nozzle segments: Any amount. END OF PRE SB 72-0332 | |
| 12.Visual inspection of the forward deflectors: See the figure: | ||
| A.Rub marks on inner band forward deflectors | Stage 5 nozzle segments: Any amount if not associated to deformation of the deflector. | |
| B.Wear | Stage 3, stage 4 and stage 5 nozzle segments: Not serviceable. | |
| 13.Visual inspection of the flow path area G: See the figure: | ||
| A.Coating bubbles | Stage 2 nozzle segments: Any amount. | |
E. Installation of the Borescope Plugs
5. Close-upCAUTION:
WHEN YOU INSTALL THE BORESCOPE PLUGS, MAKE SURE THAT:
(1) Install the borescope plugs (Ref. AMM TASK 72-00-00-290-812): - THE LOCKING FEATURE IS IN ONE OF THE TWO GROOVES ON THE BORESCOPE BOSS, AND
- THERE IS NO GAP BETWEEN THE BORESCOPE BOSS AND PLUGS IN THE END.
Subtask 72-00-00-410-300-A
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the thrust reverser cowl-doors (Ref. AMM TASK 78-36-00-410-806):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENGINE 1)
451AL 452AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENGINE 2)
461AL 462AR
Subtask 72-00-00-440-157-A (1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the thrust reverser cowl-doors (Ref. AMM TASK 78-36-00-410-806):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENGINE 1)
451AL 452AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENGINE 2)
461AL 462AR
B. Do the reactivation of the thrust reverser system after ground maintenance (Ref. AMM TASK 78-30-00-440-809).
Subtask 72-00-00-410-301-A
Low Pressure Turbine (LPT) Stage 2 to 7 Nozzle Segments and LPT Stage 2 to 7 Borescope Segments