Removal of the Air-Intake Flap Actuator (APS 3200)

TASK 49-16-51-000-002-A
Removal of the Air-Intake Flap Actuator (APS 3200)

ZONE: 313
ZONE: 314
FIN: 4015KM ** ON A/C NOT FOR ALL

1. Reason for the Job
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment

REFERENCE	QTY	DESIGNATION
No specific	1	ACCESS PLATFORM 4M (13 FT)-ADJUSTABLE
No specific	AR	CAP - BLANKING
No specific	1	FLASHLIGHT
No specific	AR	SAFETY CLIP - CIRCUIT BREAKER
No specific	AR	WARNING NOTICE(S)
98L12003001000	AR	HARNESS,SAFETY

B. Work Zones and Access Panels

ZONE/ACCESS	ZONE DESCRIPTION
313	TAIL CONE APU AIR INTAKE AREA
314	TAIL CONE APU AIR INTAKE AREA
314AR

C. Referenced Information

REFERENCE	DESIGNATION
TASK 24-41-00-861-002-A	Energize the Aircraft Electrical Circuits from the External Power
TASK 24-41-00-861-002-A-01	Energize the Aircraft Electrical Circuits from the APU
TASK 24-41-00-861-002-A-02	Energize the Aircraft Electrical Circuits from Engine 1(2)
TASK 29-00-00-864-001-A	Put the Related Hydraulic System in the Depressurized Configuration before Maintenance Action
TASK 49-16-00-040-002-A	Deactivation of the APU Air Intake Flap (APS 3200)
TASK 49-16-43-000-005-A	Removal of the Catwalk Panel (APS3200)
TASK 52-41-23-010-801-A	Opening of Access Door 314AR
Air-Intake Flap Actuator

3. Job Set-up
Subtask 49-16-51-860-058-A ** ON A/C NOT FOR ALL

A. Aircraft Maintenance Configuration
(1) Energize the aircraft electrical circuits
(Ref. AMM TASK 24-41-00-861-002).
(2) On the overhead panel 25VU, make sure that the APU MASTER SW pushbutton switch is released (ON legend is off).
(3) On the APU section of overhead panel 25VU, put a WARNING NOTICE(S) to tell persons not to start the APU.
(4) Make sure that the hydraulic systems are depressurized
(Ref. AMM TASK 29-00-00-864-001).

Subtask 49-16-51-865-055-A ** ON A/C NOT FOR ALL

B. Open, safety and tag this(these) circuit breaker(s):

PANEL	DESIGNATION	FIN	LOCATION
** ON A/C NOT FOR ALL
121VU	APU/APU/CTL	2KD	L42
121VU	APU/ECB/SPLY	1KD	L41

Subtask 49-16-51-010-052-A ** ON A/C NOT FOR ALL

C. Get Access

WARNING: BEFORE YOU START WORK, YOU MUST PUT ON A SAFETY HARNESS AND ATTACH IT TO THE ACCESS PLATFORM. WITHOUT A SAFETY HARNESS, YOU CAN FALL. THIS CAN KILL YOU OR CAUSE YOU INJURY.

(1) Put on and attach the HARNESS, SAFETY before you start work in the work area.
(2) Put an ACCESS PLATFORM 4M (13 FT)-ADJUSTABLE in position below access door 314AR.
(3) Open access door 314AR and safety it in the open position.
(Ref. AMM TASK 52-41-23-010-801).
(4) If necessary, use a FLASHLIGHT.
(5) Remove the catwalk panel (Ref. AMM TASK 49-16-43-000-005).
(6) Make sure that the APU air-intake flap is in the fully open position.

If necessary, open it manually (Ref. AMM TASK 49-16-00-040-002).

4. Procedure
Subtask 49-16-51-020-052-A ** ON A/C NOT FOR ALL

A. Removal of the Air-Intake Flap Actuator
(1) Disconnect the electrical connector (18).
(2) Put the CAP-BLANKING on each disconnected electrical connector and receptacle.
(3) Remove the screw (20) and the washer (19) and disconnect the bonding strap (21).
(4) Remove the screws (14), washers (13) and ring (9).
(5) Remove the clamp (11) and pull the bellows (12) up.
(6) Remove and discard the cotter pins (1) and (17).
(7) To prevent damage to the flap seal, hold the APU air-intake flap. Then, remove the castle nut (16), washers (15) and (22) and bolt (10).
(8) Remove the castle nut (2), washers (3) and (4) and bolt (5).
(9) Remove the air-intake flap actuator (6).
(10) Keep the bellows (12) installed on the housing of the air intake:
(a) Put the bellows (12) in position.
(b) Install the ring (9), washers (13) and screws (14).
(c) Tighten the screws (14).

[Rev.10 from 2021] 2026.04.01 01:28:14 UTC