Removal of the Flap Wing-Tip Brake
TASK 27-51-51-000-001-A
Removal of the Flap Wing-Tip Brake
Self Explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Work Zones and Access Panels
C. Referenced Information
3. Job Set-up
Subtask 27-51-51-941-059-A
[Rev.10 from 2021]
2026.04.01 07:00:50 UTC
Removal of the Flap Wing-Tip Brake
WARNING:
PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING:
OBEY THE HYDRAULIC SAFETY PROCEDURES.
CAUTION:
BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
1. Reason for the Job- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY. INCORRECT INSTALLATION CAN CAUSE DAMAGE.
Self Explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | AR | ACCESS PLATFORM 3M (10 FT) |
| No specific | AR | CAP - BLANKING |
| No specific | AR | PLUG - BLANKING |
| No specific | AR | SAFETY BARRIER(S) |
| No specific | AR | SAFETY CLIP - CIRCUIT BREAKER |
| No specific | AR | WARNING NOTICE(S) |
| 98D27504030001 | 2 | LOCK-TORQUE SHAFT (FLAPS AND SLATS) WITH CLAMP-PIVOT |
| 98D27604000000 | 1 | COLLAR-SAFETY, SPOILER |
| 98D27604004000 | 1 | COLLAR SAFETY SPOILER |
| 98D27803000000 | 1 | LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION |
| 98L12003001000 | AR | HARNESS,SAFETY |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 575 | AFT OUTBD SE OF WING AND TE FIXED STRUCT |
| 675 | AFT OUTBD SE OF WING AND TE FIXED STRUCT |
| FOR [33CV] (WING TIP BRAKE) | |
| 575DB, 575EB | |
| FOR [34CV] (WING TIP BRAKE) | |
| 675DB, 675EB | |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 27-50-00-400-003-A | Installation of the Lock-Torque Shaft - Flaps and Slats (98D27504030001) |
| TASK 27-50-00-866-008-A | Extension of the Flaps on the Ground |
| TASK 27-50-00-866-008-A-01 | Extension of the Flaps/Slats on the Ground |
| TASK 27-54-45-000-008-A | Removal of the Torque Shafts |
| TASK 27-54-45-000-011-A | Removal of the Torque Shafts |
| TASK 27-60-00-866-002-A | Extension-Retraction of the Spoilers for Maintenance |
| TASK 29-10-00-864-001-A | Depressurize the Green Hydraulic System |
| TASK 29-10-00-864-002-A | Depressurize the Yellow Hydraulic System |
| TASK 29-10-00-864-003-A | Depressurize the Blue Hydraulic System |
| TASK 29-14-00-614-001-A | Depressurization of the Hydraulic Reservoirs |
| FOR [33CV] (WING TIP BRAKE) | |
| TASK 57-51-37-000-004-A | Removal of the Access Panels 575AB(675AB), 575BB(675BB), 575CB(675CB), 575DB(675DB), 575EB(675EB), 575FB(675FB), 575GB(675GB), 575HB(675HB) |
| FOR [34CV] (WING TIP BRAKE) | |
| TASK 57-51-37-000-004-A | Removal of the Access Panels 575AB(675AB), 575BB(675BB), 575CB(675CB), 575DB(675DB), 575EB(675EB), 575FB(675FB), 575GB(675GB), 575HB(675HB) |
Subtask 27-51-51-941-059-A
A. Safety Precautions
(1) Put the SAFETY BARRIER(S) in position.
(2) In the cockpit, put WARNING NOTICE(S) in position to tell persons not to pressurize the hydraulic systems.
(3) Put a WARNING NOTICE(S) in position to tell persons not to operate the flight controls.
(4) Put on a safety harness:
Subtask 27-51-51-860-050-A (1) Put the SAFETY BARRIER(S) in position.
(2) In the cockpit, put WARNING NOTICE(S) in position to tell persons not to pressurize the hydraulic systems.
(3) Put a WARNING NOTICE(S) in position to tell persons not to operate the flight controls.
(4) Put on a safety harness:
WARNING:
BEFORE YOU START WORK, YOU MUST PUT ON A SAFETY HARNESS AND ATTACH IT TO THE ACCESS PLATFORM. WITHOUT A SAFETY HARNESS, YOU CAN FALL. THIS CAN KILL YOU OR CAUSE YOU INJURY.
(a) Put on and attach a 98L12003001000 HARNESS,SAFETY before you start work in the work area. B. Aircraft Maintenance Configuration
(2) Install the 98D27803000000 LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION on the flap/slat control lever.
(3) Depressurize the Green, Yellow and Blue hydraulic systems (Ref. AMM TASK 29-10-00-864-001), (Ref. AMM TASK 29-10-00-864-002) and (Ref. AMM TASK 29-10-00-864-003).
(4) Depressurize the reservoirs of the Green, Yellow and Blue hydraulic systems.
(Ref. AMM TASK 29-14-00-614-001).
(5) Remove the safety collar from the circuit breakers 10CV and 12CV.
Subtask 27-51-51-865-050-A WARNING:
MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS SURFACES ARE CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR DAMAGE TO EQUIPMENT.
(1) Fully extend the flaps (Ref. AMM TASK 27-50-00-866-008). (2) Install the 98D27803000000 LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION on the flap/slat control lever.
(3) Depressurize the Green, Yellow and Blue hydraulic systems (Ref. AMM TASK 29-10-00-864-001), (Ref. AMM TASK 29-10-00-864-002) and (Ref. AMM TASK 29-10-00-864-003).
(4) Depressurize the reservoirs of the Green, Yellow and Blue hydraulic systems.
(Ref. AMM TASK 29-14-00-614-001).
(5) Remove the safety collar from the circuit breakers 10CV and 12CV.
C. Open, safety and tag this(these) circuit breaker(s):
Subtask 27-51-51-010-051-A | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 49VU | FLIGHT CONTROLS/SEC1/NORM/SPLY | 21CE1 | B08 |
| 49VU | FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 | 6CV | B07 |
| ** ON A/C NOT FOR ALL | |||
| 49VU | FLIGHT CONTROLS/SEC1/NORM/SPLY | 21CE1 | B03 |
| 49VU | FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 | 6CV | B02 |
| ** ON A/C ALL | |||
| 105VU | FLT CTL/SEC1/STBY SPLY | 22CE | B01 |
| 121VU | FLIGHT CONTROLS/WTB/FLP/SYS2 | 12CV | P20 |
| 121VU | FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 | 8CV | Q21 |
| 121VU | FLIGHT CONTROLS/SEC3/SPLY | 21CE3 | Q19 |
| 121VU | FLIGHT CONTROLS/SEC2/SPLY | 21CE2 | Q18 |
| 122VU | FLIGHT CONTROLS/WTB/FLP/SYS1 | 10CV | S07 |
D. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT) in position:
(a) FOR [33CV] (WING TIP BRAKE)
remove 575DB 575EB (Ref. AMM TASK 57-51-37-000-004).
(b) FOR [34CV] (WING TIP BRAKE)
remove 675DB 675EB (Ref. AMM TASK 57-51-37-000-004).
(3) Put the No. 3 spoiler into the 'M' (Maintenance) position (Ref. AMM TASK 27-60-00-866-002).
(4) Put the 98D27604000000 COLLAR-SAFETY, SPOILER or 98D27604004000 COLLAR SAFETY SPOILER on the piston rod of the servo-control.
Subtask 27-51-51-480-050-A (1) Put the ACCESS PLATFORM 3M (10 FT) in position:
- For the left wing, below zone 580
- For the right wing, below zone 680.
(a) FOR [33CV] (WING TIP BRAKE)
remove 575DB 575EB (Ref. AMM TASK 57-51-37-000-004).
(b) FOR [34CV] (WING TIP BRAKE)
remove 675DB 675EB (Ref. AMM TASK 57-51-37-000-004).
(3) Put the No. 3 spoiler into the 'M' (Maintenance) position (Ref. AMM TASK 27-60-00-866-002).
(4) Put the 98D27604000000 COLLAR-SAFETY, SPOILER or 98D27604004000 COLLAR SAFETY SPOILER on the piston rod of the servo-control.
E. Installation of Support Equipment
(1) Install the 98D27504030001 LOCK-TORQUE SHAFT (FLAPS AND SLATS) WITH CLAMP-PIVOT at these positions (Ref. AMM TASK 27-50-00-400-003):
4. Procedure(1) Install the 98D27504030001 LOCK-TORQUE SHAFT (FLAPS AND SLATS) WITH CLAMP-PIVOT at these positions (Ref. AMM TASK 27-50-00-400-003):
- For 33CV, on the torque shafts 6226CM and 6230CM
- For 34CV, on the torque shafts 6276CM and 6280CM.
CAUTION:
BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
Subtask 27-51-51-020-052-B - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY. INCORRECT INSTALLATION CAN CAUSE DAMAGE.
A. Removal of the Wing-Tip Brake (WTB)
(1) Disconnect the electrical connectors (7) and (10).
(2) Put the CAP-BLANKING on each disconnected electrical connector and receptacle.
(3) Disconnect the hydraulic lines (13), (16), (29) and (34).
(4) Put the PLUG-BLANKING in each disconnected line end.
(5) Remove the nut (6), the washer (5), the bolt (4) and the bonding strap (2) from the T-piece (3).
(6) At the outboard side of the wing-tip brake (1), remove the nuts (27) and the bolts (26).
(7) Move the torque shaft:
(8) Remove and discard the cotter pin (22).
(9) Remove the nut (21), the washer (20) and the bolt (18).
(10) Hold the wing-tip brake (1) and remove the nuts (17).
(11) Remove the wing-tip brake (1).
(12) If you are to install a new wing-tip brake (1):
(a) Retain these items:
(1) Disconnect the electrical connectors (7) and (10).
(2) Put the CAP-BLANKING on each disconnected electrical connector and receptacle.
(3) Disconnect the hydraulic lines (13), (16), (29) and (34).
(4) Put the PLUG-BLANKING in each disconnected line end.
(5) Remove the nut (6), the washer (5), the bolt (4) and the bonding strap (2) from the T-piece (3).
(6) At the outboard side of the wing-tip brake (1), remove the nuts (27) and the bolts (26).
(7) Move the torque shaft:
CAUTION:
DO NOT MOVE THE TORQUE SHAFT TOO FAR SIDEWAYS. IT WILL CAUSE DAMAGE TO THE UNIVERSAL JOINT.
(a) Move the flanges of the torque shaft apart and remove the universal joint (28) from the wing-tip brake (1). If the flanges will not move apart sufficiently, remove the middle part of the torque shaft (Ref. AMM TASK 27-54-45-000-008) (Ref. AMM TASK 27-54-45-000-011). (8) Remove and discard the cotter pin (22).
(9) Remove the nut (21), the washer (20) and the bolt (18).
(10) Hold the wing-tip brake (1) and remove the nuts (17).
(11) Remove the wing-tip brake (1).
(12) If you are to install a new wing-tip brake (1):
(a) Retain these items:
- The adapters (12), (15), (30) and (35)
- The nuts (23), the washers (24) and (25) and the brake support (19)
- The T-piece (3).
Flap Wing-Tip Brake 33CV(34CV)