Installation of the Control Box

TASK 25-52-69-400-001-A
Installation of the Control Box

WARNING: DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:

FLUSH IT AWAY WITH CLEAN WATER
GET MEDICAL AID.

WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.

CAUTION: USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM THE MATERIAL MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE SURFACE PROTECTION OF THE COMPONENTS AND THE RELATED AREA.

ZONE: 130
ZONE: 150
FIN: 1MY ** ON A/C NOT FOR ALL
FIN: 101MY ** ON A/C NOT FOR ALL

1. Reason for the Job
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment

REFERENCE	QTY	DESIGNATION
No specific	1	ACCESS PLATFORM 2M (6 FT)
No specific	AR	SAFETY CLIP - CIRCUIT BREAKER
No specific	1	WARNING NOTICE(S)

B. Consumable Materials

REFERENCE	DESIGNATION
(Material No.06LCG9)	Non Hardening Jointing Putty-Medium Temp. Area - -

C. Work Zones and Access Panels

ZONE/ACCESS	ZONE DESCRIPTION
130	FWD CARGO COMPT AFT BULKHEAD OF AVNCS COMPT TO FWD PRESSURE BULKHEAD OF WING CENTER BOX
150	AFT CARGO COMPARTMENT FWD PRESS BULKHEAD TO AFT BULKHEAD OF AFT CARGO COMPARTMENT

D. Referenced Information

REFERENCE	DESIGNATION
TASK 24-41-00-861-002-A	Energize the Aircraft Electrical Circuits from the External Power
TASK 24-41-00-861-002-A-01	Energize the Aircraft Electrical Circuits from the APU
TASK 24-41-00-861-002-A-02	Energize the Aircraft Electrical Circuits from Engine 1(2)
TASK 24-41-00-862-002-A	De-energize the Aircraft Electrical Circuits Supplied from the External Power
TASK 24-41-00-862-002-A-01	De-energize the Aircraft Electrical Circuits Supplied from the APU
TASK 24-41-00-862-002-A-02	De-energize the Aircraft Electrical Circuits Supplied from the Engine 1(2)
TASK 25-54-12-400-003-A	Installation of the Sidewall Panels in the Forward Cargo Compartment
TASK 25-55-12-400-003-A	Installation of the Sidewall Panels in the Aft Cargo Compartment - FR59/FR65
TASK 52-30-00-860-001-A	Open the FWD or Aft Cargo-Compartment Door with the Yellow Electric Pump
TASK 52-30-00-860-002-A	Close the FWD or Aft Cargo-Compartment Door with the Yellow Electric Pump
Control Box

3. Job Set-up
Subtask 25-52-69-860-050-A ** ON A/C NOT FOR ALL

A. Aircraft Maintenance Configuration
(1) Make sure that the forward and/or aft cargo-compartment door is opened (Ref. AMM TASK 52-30-00-860-001).
(2) Make sure that the ACCESS PLATFORM 2M (6 FT) is in position at the opening of the applicable cargo-compartment door.
(3) Make sure that the warning notice is in position at the applicable control panel of the cargo loading system.

Subtask 25-52-69-865-058-A ** ON A/C NOT FOR ALL

B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

PANEL	DESIGNATION	FIN	LOCATION
** ON A/C NOT FOR ALL
2000VU	SEMI AUTO CLS-FWD	3MY	E08
2000VU	SEMI AUTO CLS-FWD	2MY	E06
2001VU	SEMI AUTO CLS-AFT	103MY	D08
2001VU	SEMI AUTO CLS-AFT	102MY	D06

4. Procedure
Subtask 25-52-69-910-050-A ** ON A/C NOT FOR ALL

A. Preparation for Installation

Control Box ** ON A/C NOT FOR ALL

(1) Make sure that the work area is clean and clear of tools and other items.
(2) Clean the component interfaces and the adjacent area.
(3) Do an inspection of the component interfaces and the adjacent area.
(4) Apply Non Hardening Jointing Putty-Medium Temp. Area - - (Material No.06LCG9) to the threads of the screws (6).

Subtask 25-52-69-420-050-A ** ON A/C NOT FOR ALL

B. Installation of the Control Box

Control Box ** ON A/C NOT FOR ALL

(1) Put the control box (5) in correct installation position.
(2) Install the washers (7) and the screws (6).
(3) Remove the CAP-BLANKING from each electrical connector and receptacle.
(4) Make sure that all the electrical connections are clean and in the correct condition.
(5) Connect the electrical connectors (1) and (2) to the receptacles (3) and (4).

Subtask 25-52-69-860-051-A ** ON A/C NOT FOR ALL

C. Preparation for the Test
(1) Energize the aircraft electrical circuits
(Ref. AMM TASK 24-41-00-861-002)
(2) Lower the latch element of the XZ-single latches 32.
(3) Remove the WARNING NOTICE(S).

Subtask 25-52-69-865-059-A ** ON A/C NOT FOR ALL

D. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

PANEL	DESIGNATION	FIN	LOCATION
** ON A/C NOT FOR ALL
2000VU	SEMI AUTO CLS-FWD	3MY	E08
2000VU	SEMI AUTO CLS-FWD	2MY	E06
2001VU	SEMI AUTO CLS-AFT	103MY	D08
2001VU	SEMI AUTO CLS-AFT	102MY	D06

Subtask 25-52-69-710-050-A ** ON A/C NOT FOR ALL

E. Test
(1) Do this test:

ACTION	RESULT
For forward cargo compartment:
1.On the cargo compartment floor:	On the cargo compartment floor:
Lower the YZ-latch on each door sill latch.	The YZ-latch moves down. Power is supplied to control panel 2020VU1.
2.On control panel 2020VU1:	In the cargo compartment:
Set POWER ON/OFF switch 5MY to ON.	POWER ON/OFF indicator light 7MY comes on. Power is supplied to the forward cargo conveyance controls.
3.On control panel 2020VU1:	In the ball mat area:
Push joystick 4MY to the IN position and hold it there.	The roller of each transversal power drive unit turns in the load direction.
Release joystick 4MY so that it moves to the neutral position.	The roller of each transversal power drive unit stops.
Push joystick 4MY to the OUT position and hold it there.	The roller of each transversal power drive unit turns in the unload direction.
Release joystick 4MY so that it moves to the neutral position.	The roller of each transversal power drive unit stops.
4.On control panel 2020VU1:	On the cargo compartment floor:
Push joystick 4MY to the forward position and hold it there.	The roller of each longitudinal power drive unit turns in the forward direction.
Release joystick 4MY so that it moves to the neutral position.	The roller of each longitudinal power drive unit stops.
Push joystick 4MY to the aft position and hold it there.	The roller of each longitudinal power drive unit turns in the aft direction.
Release joystick 4MY so that it moves to the neutral position.	The roller of each longitudinal power drive unit stops.
5.On control panel 2020VU1:	On control panel 2020VU1:
Set POWER ON/OFF switch 5MY to OFF.	POWER ON/OFF indicator light 7MY goes off. The power supply to the forward cargo conveyance controls is stopped.
6.On the cargo compartment floor:	On the cargo compartment floor:
Raise the YZ-latch on each door sill latch.	The YZ-latch locks in the fully raised position. The power supplied to control panel 2020VU1 is stopped.
For aft cargo compartment:
7.On control panel 2020VU2:	In the cargo compartment:
Set POWER ON/OFF switch 5MY to ON.	POWER ON/OFF indicator light 7MY comes on. Power is supplied to the aft cargo conveyance controls.
8.On control panel 2020VU2:	In the ball mat area:
Push joystick 4MY to the IN position and hold it there.	The roller of each transversal power drive unit turns in the load direction.
Release joystick 4MY so that it moves to the neutral position.	The roller of each transversal power drive unit stops.
Push joystick 4MY to the OUT position and hold it there.	The roller of each transversal power drive unit turns in the unload direction.
Release joystick 4MY so that it moves to the neutral position.	The roller of each transversal power drive unit stops.
9.On control panel 2020VU2:	On the cargo compartment floor:
Push joystick 4MY to the forward position and hold it there.	The roller of each longitudinal power drive unit turns in the forward direction.
Release joystick 4MY so that it moves to the neutral position.	The roller of each longitudinal power drive unit stops.
Push joystick 4MY to the AFT position and hold it there.	The roller of each longitudinal power drive unit turns in the aft direction.
Release joystick 4MY so that it moves to the neutral position.	The roller of each longitudinal power drive unit stops.
10.On control panel 2020VU2:	On control panel 2020VU2:
Set POWER ON/OFF switch 5MY to OFF.	POWER ON/OFF indicator light 7MY goes off. The power supply to the aft cargo conveyance controls is stopped.

5. Close-up
Subtask 25-52-69-865-060-A ** ON A/C NOT FOR ALL

A. Open, safety and tag this(these) circuit breaker(s):

PANEL	DESIGNATION	FIN	LOCATION
** ON A/C NOT FOR ALL
2000VU	SEMI AUTO CLS-FWD	3MY	E08
2000VU	SEMI AUTO CLS-FWD	2MY	E06
2001VU	SEMI AUTO CLS-AFT	103MY	D08
2001VU	SEMI AUTO CLS-AFT	102MY	D06

Subtask 25-52-69-410-050-A ** ON A/C NOT FOR ALL

B. Put the aircraft back to the serviceable condition.
(1) Put the WARNING NOTICE(S) on the control panel of the loading system to tell persons not to use it.
(2) Make sure that the work area is clean and clear of tools and other items.
(3) Install the sidewall panel in the forward (Ref. AMM TASK 25-54-12-400-003) and/or aft cargo compartment (Ref. AMM TASK 25-55-12-400-003).

Subtask 25-52-69-865-061-A ** ON A/C NOT FOR ALL

C. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

PANEL	DESIGNATION	FIN	LOCATION
** ON A/C NOT FOR ALL
2000VU	SEMI AUTO CLS-FWD	3MY	E08
2000VU	SEMI AUTO CLS-FWD	2MY	E06
2001VU	SEMI AUTO CLS-AFT	103MY	D08
2001VU	SEMI AUTO CLS-AFT	102MY	D06

Subtask 25-52-69-410-051-A ** ON A/C NOT FOR ALL

D. Close Access
(1) Remove the WARNING NOTICE(S).
(2) Remove the access platform(s).
(3) Close the forward and/or aft cargo-compartment door (Ref. AMM TASK 52-30-00-860-002).
(4) De-energize the aircraft electrical circuits
(Ref. AMM TASK 24-41-00-862-002).

[Rev.10 from 2021] 2026.03.31 23:38:41 UTC