Detailed Inspection of the Air Turbine Starter Magnetic Chip Detector [CFML]
TASK 80-11-05-210-801-A
Detailed Inspection of the Air Turbine Starter Magnetic Chip Detector
Refer to the MPD TASK: 800000-L1
DETAILED INSPECTION OF AIR TURBINE STARTER MAGNETIC CHIP DETECTOR.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
C. Work Zones and Access Panels
D. Expendable Parts
E. Referenced Information
3. Job Set-up
Subtask 80-11-05-941-052-A
Subtask 80-11-05-020-051-A
Subtask 80-11-05-410-051-A
[Rev.10 from 2021]
2026.04.01 13:03:43 UTC
Detailed Inspection of the Air Turbine Starter Magnetic Chip Detector
WARNING:
BE CAREFUL WHEN YOU DO WORK ON THE ENGINE PARTS AFTER THE ENGINE SHUTDOWN. USE APPLICABLE THERMAL GLOVES. THE ENGINE PARTS CAN STAY HOT FOR ONE HOUR AFTER SHUTDOWN AND CAN BURN YOU.
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
ZONE: 400
1. Reason for the JobRefer to the MPD TASK: 800000-L1
DETAILED INSPECTION OF AIR TURBINE STARTER MAGNETIC CHIP DETECTOR.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | 1 | MAGNIFYING GLASS POWER 10X |
| No specific | 1 | PAPER - TISSUE |
| No specific | AR | WARNING NOTICE(S) |
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.CP2442) | engine oil |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 400 | POWER PLANT, NACELLES AND PYLONS |
| FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENGINE 1) | |
| 437AL, 438AR | |
| FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENGINE 2) | |
| 447AL, 448AR | |
| FIG.ITEM | DESIGNATION | IPC-CSN |
|---|---|---|
| 3 | PACKINGS | EIPC 80-11-05-05-012 |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 71-00-00-700-805-A | Dry-Motoring Check |
| TASK 71-13-00-010-803-A | Opening of the Fan Cowl Doors |
| TASK 71-13-00-410-803-A | Closing of the Fan Cowl Doors |
| TASK 80-11-05-000-801-A | Removal of the Pneumatic Air Starter |
| TASK 80-11-05-400-801-A | Installation of the Pneumatic Air Starter |
| TASK 80-11-05-600-803-A | Servicing of the Pneumatic Air Starter |
Subtask 80-11-05-941-052-A
A. Safety Precautions
(1) On the center pedestal, on ENG panel 115VU:
(a) Make sure that the ENG/MODE selector switch is in the NORM position.
(b) Make sure that the ENG/MASTER 1(2) control switch was in the OFF position not less than five minutes before you do this procedure.
(c) Put WARNING NOTICE(S) in position to tell persons not to operate:
(a) Make sure that the ON legend of the FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put a WARNING NOTICE(S) in position to tell persons not to energize FADEC 1(2).
Subtask 80-11-05-010-052-A (1) On the center pedestal, on ENG panel 115VU:
(a) Make sure that the ENG/MODE selector switch is in the NORM position.
(b) Make sure that the ENG/MASTER 1(2) control switch was in the OFF position not less than five minutes before you do this procedure.
(c) Put WARNING NOTICE(S) in position to tell persons not to operate:
- The ENG/MODE selector switch, and
- The ENG/MASTER 1(2) control switch.
(a) Make sure that the ON legend of the FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put a WARNING NOTICE(S) in position to tell persons not to energize FADEC 1(2).
B. Get Access
(1) Open the fan cowl doors (Ref. AMM TASK 71-13-00-010-803):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENGINE 1)
437AL 438AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENGINE 2)
447AL 448AR
4. Procedure(1) Open the fan cowl doors (Ref. AMM TASK 71-13-00-010-803):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENGINE 1)
437AL 438AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENGINE 2)
447AL 448AR
Subtask 80-11-05-020-051-A
A. Removal of the Starter Magnetic Plug for Inspection
(1) Remove the magnetic plug (2) from the oil drain plug (1).
(a) Push and turn the magnetic plug (2) counterclockwise to release it.
Subtask 80-11-05-210-050-A (1) Remove the magnetic plug (2) from the oil drain plug (1).
(a) Push and turn the magnetic plug (2) counterclockwise to release it.
NOTE: The oil drain plug (1) has a built-in check valve to permit removal of the magnetic plug (2) without draining the oil from the starter.
NOTE: Keep the magnetic plug (2) away from metal objects to prevent additional contamination.
(2) Remove and discard the two preformed packings (3). B. Inspection of the Magnetic Plug (2)
(1) Examine the magnetic plug (2) for the quantity and type of contaminants. If the contamination you see on the magnetic plug (2) looks important, do as follows:
(b) Examine the metallic contaminants under a MAGNIFYING GLASS POWER 10X. Use the inspection criteria which that follow:
1 A small accumulation of fine slivers and relatively flat flakes of metal shows a normal wear. This is an acceptable condition.
2 If you see a larger accumulation of particles or particles larger than 0.1 in. (2.54 mm), do as follows:
a Drain the starter oil, then service the starter (Ref. AMM TASK 80-11-05-600-803).
b Complete two dry motoring check cycles (Ref. AMM TASK 71-00-00-700-805).
c Examine the magnetic plug (2) again. A larger accumulation of particles or particles larger than 0.1 in. (2.54 mm) in any direction, show that there is some internal damage and that a starter replacement is necessary (Ref. AMM TASK 80-11-05-000-801) and (Ref. AMM TASK 80-11-05-400-801).
Subtask 80-11-05-420-051-A (1) Examine the magnetic plug (2) for the quantity and type of contaminants. If the contamination you see on the magnetic plug (2) looks important, do as follows:
NOTE: Carbon and dirt may form sludge on the magnetic plug (2) along with metal particles, and cause misleading appearance in the quantity of contamination.
(a) Clean the magnetic plug (2) with PAPER - TISSUE and retain the removed particles. (b) Examine the metallic contaminants under a MAGNIFYING GLASS POWER 10X. Use the inspection criteria which that follow:
1 A small accumulation of fine slivers and relatively flat flakes of metal shows a normal wear. This is an acceptable condition.
2 If you see a larger accumulation of particles or particles larger than 0.1 in. (2.54 mm), do as follows:
a Drain the starter oil, then service the starter (Ref. AMM TASK 80-11-05-600-803).
b Complete two dry motoring check cycles (Ref. AMM TASK 71-00-00-700-805).
c Examine the magnetic plug (2) again. A larger accumulation of particles or particles larger than 0.1 in. (2.54 mm) in any direction, show that there is some internal damage and that a starter replacement is necessary (Ref. AMM TASK 80-11-05-000-801) and (Ref. AMM TASK 80-11-05-400-801).
C. Installation of the Magnetic Plug (2) after Inspection
(1) Lubricate the two new preformed EIPC 80-11-05-05-012 PACKINGS (3) with engine oil (Material No.CP2442) .
(2) Install the two packings (3) on the magnetic plug (2).
(3) Install the magnetic plug (2) in the oil drain plug (1):
(a) Push inward and turn clockwise to engage the locking device.
Subtask 80-11-05-610-050-A 5. Close-up(1) Lubricate the two new preformed EIPC 80-11-05-05-012 PACKINGS (3) with engine oil (Material No.CP2442) .
(2) Install the two packings (3) on the magnetic plug (2).
(3) Install the magnetic plug (2) in the oil drain plug (1):
(a) Push inward and turn clockwise to engage the locking device.
Subtask 80-11-05-410-051-A
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the fan cowl doors (Ref. AMM TASK 71-13-00-410-803):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENGINE 1)
437AL 438AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENGINE 2)
447AL 448AR
(3) Remove the WARNING NOTICE(S).
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the fan cowl doors (Ref. AMM TASK 71-13-00-410-803):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENGINE 1)
437AL 438AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENGINE 2)
447AL 448AR
(3) Remove the WARNING NOTICE(S).
Visual Inspection of the Pneumatic Air Starter Magnetic Plug