Removal of the Green Engine-1 Thrust-Reverser Case-Drain Check-Valve

TASK 29-11-35-000-803-A
Removal of the Green Engine-1 Thrust-Reverser Case-Drain Check-Valve

WARNING: PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU START A TASK ON OR NEAR:

THE FLIGHT CONTROLS
THE FLIGHT CONTROL SURFACES
THE LANDING GEAR AND THE RELATED DOORS
COMPONENTS THAT MOVE.

MOVEMENT OF COMPONENTS CAN KILL OR CAUSE INJURY TO PERSONS AND/OR CAN CAUSE DAMAGE TO THE EQUIPMENT.

WARNING: OBEY THE HYDRAULIC SAFETY PROCEDURES.

WARNING: DO NOT TOUCH THE HYDRAULIC SYSTEM COMPONENTS FOR A SHORT TIME AFTER THE ENGINE IS SHUTDOWN. THE ENGINE COMPONENTS STAY HOT FOR SOME TIME AND CAN CAUSE INJURY.

WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.

CAUTION: DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED HYDRAULIC FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE FLUID CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.

ZONE: 413
FIN: 3008KM1 ** ON A/C NOT FOR ALL

1. Reason for the Job
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment

REFERENCE	QTY	DESIGNATION
No specific	1	ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE
No specific	2	CAP - PROTECTION
No specific	1	CONTAINER 20L (5 USGAL)
No specific	AR	PLUG - BLANKING
No specific	AR	WARNING NOTICE(S)
No specific	AR	WRENCH - STANDARD
98D27803000000	1	LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION

B. Consumable Materials

REFERENCE	DESIGNATION
(Material No.14SBA1)	Textile-Lint free Cotton -

C. Work Zones and Access Panels

ZONE/ACCESS	ZONE DESCRIPTION
413	UPPER FWD PYLON
195BB, 197CB, 413AL
FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
437AL, 438AR

D. Referenced Information

REFERENCE	DESIGNATION
TASK 27-00-00-480-002-A	Installation of the Flap/Slat Control-Lever Locking Tool (98D27803000000)
TASK 27-50-00-866-009-A-01	Retraction of the Flaps/Slats on the Ground
TASK 29-10-00-864-001-A	Depressurize the Green Hydraulic System
TASK 29-14-00-614-001-A	Depressurization of the Hydraulic Reservoirs
TASK 54-52-11-000-805-A	Removal of the Access Skin Panels
TASK 71-00-00-860-833-A	Procedure to Prevent Engine Motoring
TASK 71-13-00-010-802-A	Opening of the Fan Cowl Doors
TASK 71-13-00-410-802-A	Closing of the Fan Cowl Doors
TASK 78-30-00-040-805-A	Deactivation of the Thrust Reverser System for Ground Maintenance
Green Engine-1 Thrust-Reverser Case-Drain Check-Valve

3. Job Set-up
Subtask 29-11-35-860-054-A ** ON A/C NOT FOR ALL

A. Aircraft Maintenance Configuration
(1) Make sure that the Green hydraulic system is depressurized
(Ref. AMM TASK 29-10-00-864-001).
(2) Depressurize the reservoir of the Green hydraulic system
(Ref. AMM TASK 29-14-00-614-001).
(3) Make sure that the slats are in the fully retracted position (Ref. AMM TASK 27-50-00-866-009).

Subtask 29-11-35-941-055-A ** ON A/C NOT FOR ALL

B. Safety Precautions
(1) On AIR COND panel 30VU:

Make sure that the APU BLEED pushbutton switch is released (ON legend off).
Put a WARNING NOTICE(S) in position to tell persons not to operate this pushbutton switch.

(2) Open access door 197CB.
(3) On the ground-service panel of the Green hydraulic system:

Put a WARNING NOTICE(S) in position to tell persons not to pressurize the Green hydraulic system.

(4) On the HYD section of panel 40VU:

Put WARNING NOTICE(S) in position to tell persons not to pressurize the Green hydraulic system.

(5) Open access door 195BB and put a WARNING NOTICE(S) in position to tell persons not to pressurize the reservoir of the Green hydraulic system.
(6) Do the procedure to prevent engine motoring
(Ref. AMM TASK 71-00-00-860-833).
(7) On FLAPS panel 114VU:

Install the 98D27803000000 LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION on the flap/slat control lever (Ref. AMM TASK 27-00-00-480-002).
Put a WARNING NOTICE(S) on the flap/slat control lever to tell persons not to operate the flap/slat controls.

Subtask 29-11-35-010-055-A ** ON A/C NOT FOR ALL

C. Get Access
(1) Open the fan cowl doors (Ref. AMM TASK 71-13-00-010-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
437AL 438AR

Subtask 29-11-35-040-053-A ** ON A/C NOT FOR ALL

D. Deactivation of the Thrust Reverser for Maintenance

WARNING: YOU MUST DEACTIVATE THE THRUST REVERSER BEFORE YOU DO WORK ON OR AROUND IT. IF YOU DO NOT, THE THRUST REVERSER CAN OPERATE ACCIDENTALLY AND CAUSE AN INJURY AND/OR DAMAGE.

(1) Do the deactivation of the thrust reverser system for maintenance (Ref. AMM TASK 78-30-00-040-805).

Subtask 29-11-35-410-059-A ** ON A/C NOT FOR ALL

E. Close Access
(1) Close the fan cowl doors (Ref. AMM TASK 71-13-00-410-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
437AL 438AR

Subtask 29-11-35-010-056-A ** ON A/C NOT FOR ALL

F. Get Access
(1) Put an ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position at the pylon.
(2) Remove access panel 413AL (Ref. AMM TASK 54-52-11-000-805).

4. Procedure
Subtask 29-11-35-020-055-A ** ON A/C NOT FOR ALL

A. Removal of the Thrust-Reverser Case-Drain Check-Valve

CAUTION: USE TWO WRENCHES TO REMOVE OR INSTALL THE TUBE COUPLING NUTS:

ONE WRENCH TO HOLD THE UNION, AND
ONE TO LOOSEN OR TIGHTEN THE COUPLING NUT.

THIS PREVENTS DAMAGE TO THE PARTS.

CAUTION: BE CAREFUL WHEN YOU REMOVE THE CHECK VALVE AS THE HYDRAULIC FLUID WILL FLOW OUT.

(1) Put a CONTAINER 20L (5 USGAL) below the drain mast, on the bottom of the engine at the 6 o'clock position, to collect the remaining hydraulic fluid.
(2) Put Textile-Lint free Cotton - (Material No.14SBA1) below the connections of the thrust-reverser case-drain check-valve (2) with the T-duct (1) and pipe (3).
(3) Put a WRENCH - STANDARD on the flats of the T-fitting body to hold it, and disconnect the coupling nut of the pipe (3).
(4) Disconnect the coupling nut of the pipe (3) from the thrust-reverser case-drain check-valve (2).
(5) Remove the pipe (3) from the pylon.
(6) Remove the thrust-reverser case-drain check-valve (2) from the T-duct (1).
(7) Put the PLUG-BLANKING in each disconnected line end.
(8) Put a CAP - PROTECTION on the two ends of the thrust-reverser case-drain check-valve (2).

[Rev.10 from 2021] 2026.04.01 00:15:00 UTC