Removal of the Fuel/Oil Heat Exchanger [PW11]

TASK 79-21-08-000-801-A
Removal of the Fuel/Oil Heat Exchanger

WARNING: BE CAREFUL WHEN YOU DO WORK ON THE ENGINE AND THE ADJACENT COMPONENTS AFTER ENGINE SHUTDOWN. THE ENGINE, THE ENGINE OIL AND THE ADJACENT COMPONENTS CAN STAY HOT FOR A LONG TIME. IF YOU DO NOT OBEY THIS INSTRUCTION, INJURY CAN OCCUR.

WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.

WARNING: DO NOT LET ENGINE FUEL STAY ON YOUR SKIN FOR A LONG TIME. FLUSH THE FUEL FROM YOUR SKIN WITH WATER. THE FUEL IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND INTO YOUR BODY.

CAUTION: DO NOT LET FUEL OR OIL FALL ON THE ENGINE. YOU MUST IMMEDIATELY REMOVE UNWANTED FUEL OR OIL WITH A CLOTH. THE FUEL OR OIL CAN CAUSE DAMAGE TO SOME ENGINE PARTS.

FIN: 6003EM ** ON A/C NOT FOR ALL

1. Reason for the Job
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment

REFERENCE	QTY	DESIGNATION
No specific	1	ACCESS PLATFORM 1M(3 FT)
No specific	AR	COVER - PROTECTION

B. Work Zones and Access Panels

ZONE/ACCESS	ZONE DESCRIPTION
FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
437AL, 438AR, 451AL
FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
447AL, 448AR, 461AL

C. Referenced Information

REFERENCE	DESIGNATION
TASK 71-00-00-860-833-A	Procedure to Prevent Engine Motoring
TASK 71-13-00-010-802-A	Opening of the Fan Cowl Doors
TASK 78-30-00-040-805-A	Deactivation of the Thrust Reverser System for Ground Maintenance
TASK 78-36-00-010-802-A	Opening of the Thrust Reverser Cowl-Doors
TASK 79-21-08-400-801-A	Installation of the Fuel/Oil Heat Exchanger
Fuel/Oil Heat Exchanger

3. Job Set-up
Subtask 79-21-08-941-050-A ** ON A/C NOT FOR ALL

A. Safety Precautions
(1) Do the procedure to prevent engine motoring
(Ref. AMM TASK 71-00-00-860-833).

Subtask 79-21-08-010-050-A ** ON A/C NOT FOR ALL

B. Get Access
(1) Open the fan cowl doors (Ref. AMM TASK 71-13-00-010-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
437AL 438AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
447AL 448AR

Subtask 79-21-08-040-050-A ** ON A/C NOT FOR ALL

C. Deactivation of the Thrust Reverser for Ground Maintenance

WARNING: YOU MUST DEACTIVATE THE THRUST REVERSER BEFORE YOU DO WORK ON OR AROUND IT. IF YOU DO NOT, THE THRUST REVERSER CAN OPERATE ACCIDENTALLY AND CAUSE AN INJURY AND/OR DAMAGE.

(1) Do the deactivation of the thrust reverser system for ground maintenance (Ref. AMM TASK 78-30-00-040-805).

Subtask 79-21-08-010-051-A ** ON A/C NOT FOR ALL

D. Get Access
(1) Open the left thrust reverser cowl-doors (Ref. AMM TASK 78-36-00-010-802):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENG 1)
451AL
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENG 2)
461AL
(2) Put an ACCESS PLATFORM 1M(3 FT) in position.

4. Procedure

CAUTION: WIPE CLEAN ALL PARTS AND TOOLS AS NECESSARY TO REMOVE UNWANTED DEBRIS AND PREVENT DAMAGE TO THE ENGINE.

Subtask 79-21-08-020-050-A ** ON A/C NOT FOR ALL

A. Removal of the Fuel/Oil Heat Exchanger
(1) Find the fuel/oil heat exchanger (heat exchanger) (1) at the 10 o'clock position on the fuel/oil manifold.
(2) Put a CONTAINER 20L (5 USGAL) below the heat exchanger (1) to catch any remaining fuel or oil.
(3) Remove the eight bolts (5) that attach the heat exchanger (1) to the fuel/oil manifold.
(4) Remove the heat exchanger (1).
(5) Remove the two bolts (4), the two washers (3) and the face seal (2) from the fuel/oil manifold.

NOTE: You can use the face seal (2) again at installation (Ref. AMM TASK 79-21-08-400-801).

(6) Installation of the protection covers.

CAUTION: INSTALL PROTECTION COVERS ON ALL THE OPENINGS IMMEDIATELY TO PREVENT DAMAGE TO THE ENGINE.

(a) Make sure that you install COVER - PROTECTION as necessary to prevent damage to the engine.

[Rev.10 from 2021] 2026.04.01 13:06:30 UTC