Removal of the Pylon Lateral Access-Doors

TASK 54-51-21-000-804-A
Removal of the Pylon Lateral Access-Doors

WARNING: BE CAREFUL WHEN YOU DO WORK ON THE ENGINE AFTER SHUTDOWN. THE ENGINE CAN STAY HOT FOR A LONG TIME. IF YOU DO NOT OBEY THIS INSTRUCTION, INJURY CAN OCCUR.

WARNING: PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU START A TASK ON OR NEAR:

THE FLIGHT CONTROLS
THE FLIGHT CONTROL SURFACES
THE LANDING GEAR AND THE RELATED DOORS
COMPONENTS THAT MOVE.

MOVEMENT OF COMPONENTS CAN KILL OR CAUSE INJURY TO PERSONS AND/OR CAN CAUSE DAMAGE TO THE EQUIPMENT.

ZONE: 410
ZONE: 420
FIN: 4020KM1
FIN: 4020KM2

1. Reason for the Job
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment

REFERENCE	QTY	DESIGNATION
No specific	AR	ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE
No specific	AR	WARNING NOTICE(S)

B. Work Zones and Access Panels

ZONE/ACCESS	ZONE DESCRIPTION
410	ENG 1 PYLON BOX AND FORWARD FAIRING
420	ENG 2 PYLON BOX AND FORWARD FAIRING
415AL, 415AR, 415BL, 415BR, 415CR, 425AL, 425AR, 425BL, 425BR, 425CR
FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENGINE 1)
437AL, 438AR, 451AL, 452AR
FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENGINE 2)
447AL, 448AR, 461AL, 462AR

C. Referenced Information

REFERENCE	DESIGNATION
TASK 71-13-00-010-803-A	Opening of the Fan Cowl Doors
TASK 78-30-00-040-807-A	Deactivation of the Thrust Reverser System for Nacelle Maintenance (ICU)
TASK 78-36-00-010-806-A	Opening of the Thrust Reverser Cowl Doors
Pylon Lateral Access-Doors

3. Job Set-up
Subtask 54-51-21-941-053-A

A. Safety Precautions
(1) On the center pedestal, on ENG panel 115VU:
(a) Make sure that the ENG/MODE selector switch is in the NORM position.
(b) Make sure that the ENG/MASTER 1(2) control switch was in the OFF position not less than five minutes before you do this procedure.
(c) Put a WARNING NOTICE(S) in position to tell persons not to operate the ENG/MODE selector switch and the ENG/MASTER 1(2) control switch.
(2) On the ENG section of maintenance panel 50VU:
(a) Make sure that the ON legend of the FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put a WARNING NOTICE(S) in position to tell persons not to energize FADEC 1(2).

Subtask 54-51-21-040-056-A

B. Deactivation of the Thrust Reverser

WARNING: MAKE SURE THAT THE THRUST REVERSER IS LOCKED. IF NOT, THE THRUST REVERSER CAN OPERATE ACCIDENTALLY AND CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO THE REVERSER.

(1) Make the thrust reverser unserviceable for maintenance (Ref. AMM TASK 78-30-00-040-807).

Subtask 54-51-21-010-053-A

C. Get Access
(1) Open the fan cowl doors (Ref. AMM TASK 71-13-00-010-803):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENGINE 1)
437AL 438AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENGINE 2)
447AL 448AR.
(2) Open the thrust reverser (Ref. AMM TASK 78-36-00-010-806):
(a) FOR [4020KM1] (POWER PLANT-DEMOUNTABLE, ENGINE 1)
451AL 452AR
(b) FOR [4020KM2] (POWER PLANT-DEMOUNTABLE, ENGINE 2)
461AL 462AR.
(3) Put an ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position:
(a) For the left pylon, in zone 415
(b) For the right pylon, in zone 425.

4. Procedure
Subtask 54-51-21-020-054-A

A. Removal of the Pylon Lateral Access-Doors

Pylon Lateral Access-Doors

(1) Removal of the pylon lateral access-door 415AL ( 425AL):
(a) Hold the access door (2).
(b) Remove the screws (1).
(c) Remove the access door (2).
(2) Removal of the pylon lateral access-doors 415BL ( 425BL) and 415CR ( 425CR):
(a) Hold the access doors (4) and (5).
(b) Remove the screws (3).
(c) Remove the access doors (4) and (5).
(3) Removal of the pylon lateral access-door 415BR ( 425BR):
(a) Hold the access door (7).

CAUTION: WHEN YOU REMOVE THE SCREWS, MAKE SURE THAT YOU RECORD THE CORRECT POSITION OF EACH OF THEM. THE SCREWS HAVE DIFFERENT LENGTHS.

(b) Remove the screws (6), (8), (9) and (10).
(c) Remove the access door (7).
(4) Removal of the pylon lateral access-door 415AR ( 425AR):
(a) Hold the access door (11).
(b) Remove the screws (12).
(c) Remove the access door (11).

[Rev.10 from 2021] 2026.04.01 05:58:12 UTC