Removal of the Hydraulic Motor of the Flap Power Control-Unit with the Pressure-Off Brake and the Valve Block Assembly

TASK 27-54-54-000-001-A
Removal of the Hydraulic Motor of the Flap Power Control-Unit with the Pressure-Off Brake and the Valve Block Assembly

WARNING: MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS SURFACES ARE CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR DAMAGE TO EQUIPMENT.

WARNING: PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU START A TASK ON OR NEAR:

THE FLIGHT CONTROLS
THE FLIGHT CONTROL SURFACES
THE LANDING GEAR AND THE RELATED DOORS
COMPONENTS THAT MOVE.

MOVEMENT OF COMPONENTS CAN KILL OR CAUSE INJURY TO PERSONS AND/OR CAN CAUSE DAMAGE TO THE EQUIPMENT.

1. Reason for the Job
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment

REFERENCE	QTY	DESIGNATION
No specific	1	ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE
No specific	AR	CAP - BLANKING
No specific	1	CONTAINER 5 L (1.32 USGAL)
No specific	AR	PLUG - BLANKING
No specific	AR	SAFETY CLIP - CIRCUIT BREAKER
No specific	1	WARNING NOTICE(S)
98D27803000000	1	LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION

B. Referenced Information

REFERENCE	DESIGNATION
TASK 27-00-00-480-002-A	Installation of the Flap/Slat Control-Lever Locking Tool (98D27803000000)
TASK 27-50-00-480-802-A	Installation/Removal of the Check Pin at Track 1
TASK 27-50-00-866-009-A	Retraction of the Flaps on the Ground
TASK 27-50-00-866-009-A-01	Retraction of the Flaps/Slats on the Ground
TASK 27-54-00-820-001-A	Adjustment of the Flap Drive System
TASK 27-54-54-000-002-A	Removal of the Hydraulic Motor of the Flap Power Control-Unit without the Pressure-Off Brake and the Valve Block Assembly
TASK 29-10-00-864-001-A	Depressurize the Green Hydraulic System
TASK 29-10-00-864-002-A	Depressurize the Yellow Hydraulic System
TASK 29-14-00-614-001-A	Depressurization of the Hydraulic Reservoirs
TASK 32-12-00-010-001-A	Open the Main Gear Doors for Access
Hydraulic Motor with Valve Block Assembly and POB

3. Job Set-up
Subtask 27-54-54-866-050-A

A. Retraction of the Flaps
(1) Retract the flaps to the 0 degree position (Ref. AMM TASK 27-50-00-866-009).
(2) Install the 98D27803000000 LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION (Ref. AMM TASK 27-00-00-480-002) on the slat/flap control lever.

Subtask 27-54-54-865-050-A

B. Open, safety and tag this(these) circuit breaker(s):

PANEL	DESIGNATION	FIN	LOCATION
** ON A/C NOT FOR ALL
49VU	FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1	6CV	B07
** ON A/C NOT FOR ALL
49VU	FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1	6CV	B02
** ON A/C ALL
121VU	FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2	8CV	Q21

Subtask 27-54-54-010-050-A

C. Open the main doors of the main gear (Ref. AMM TASK 32-12-00-010-001).

Subtask 27-54-54-860-050-B

D. Aircraft Maintenance Configuration
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position at the opening of the main door of the main gear.
(2) Make sure that the Green and Yellow hydraulic systems are depressurized and put them in the maintenance configuration (Ref. AMM TASK 29-10-00-864-001) (Ref. AMM TASK 29-10-00-864-002).
(3) Depressurize the reservoirs of the Green and Yellow hydraulic systems (Ref. AMM TASK 29-14-00-614-001)
(4) Put the WARNING NOTICE(S) in position to tell persons not to pressurize the hydraulic systems.
(5) Install the check pins at the left and right flap tracks 1 (Ref. AMM TASK 27-50-00-480-802).
(a) If you cannot install the check pin easily, do the adjustment of the L/H (R/H) flap drive system (Ref. AMM TASK 27-54-00-820-001).
(6) Put a CONTAINER 5 L (1.32 USGAL) in position below the Power Control Unit (PCU) (1).

4. Procedure
Subtask 27-54-54-020-050-A

CAUTION: USE A SECOND WRENCH TO APPLY COUNTERTORQUE TO THE UNION WHEN YOU DISCONNECT/CONNECT HYDRAULIC LINES ON UNIONS. IF YOU DO NOT USE THE SECOND WRENCH, THERE IS A RISK THAT YOU WILL LOOSEN OR TIGHTEN THE UNION TOO MUCH.

CAUTION: DO NOT USE POINTED, SHARP OR METAL TOOLS TO REMOVE AND INSTALL PACKINGS OR RETAINERS. ALSO MAKE SURE THAT YOU USE THE CORRECT TOOLS TO REMOVE AND INSTALL LOCKING WASHERS OR RETAINING RINGS. IF YOU DO NOT USE THE CORRECT TOOLS, YOU CAN EASILY CAUSE DAMAGE TO THESE COMPONENTS.

CAUTION: YOU MUST BE CAREFUL WHEN YOU MOVE THE TRANSFER TUBES AND THE ADJACENT COMPONENTS. IF YOU ARE NOT CAREFUL, YOU CAN EASILY CAUSE DAMAGE TO THEM.

A. Removal of the Hydraulic Motor

Hydraulic Motor with Valve Block Assembly and POB

NOTE: The removal procedure for the hydraulic motor which is attached to the valve block 23CV is given. The removal procedure for the hydraulic motor which is attached to the valve block 24CV is almost the same. The differences in the procedures are given in the steps that follow.

NOTE: This task gives the removal procedure of the hydraulic motor (7) at the same time with the Pressure-Off Brake (POB) (41) and the valve block assembly (23) from the differential gear box (40). If it is necessary to remove only the hydraulic motor (7), refer to (Ref. AMM TASK 27-54-54-000-002).

(1) Remove the hydraulic motor (7) together with POB (41) and the valve block assembly (23) from the differential gearbox (40):
(a) Disconnect the hydraulic lines (11).
(b) Disconnect the case drain line (8) from the hydraulic motor (7).
(c) Remove and discard the tie wrap (9) and disconnect the seal drain line (10) from the POB (41).
(d) Install the CAP - BLANKING on the open line ends (8),(10),(11).
(e) Install the PLUG - BLANKING in the ports of the PCU (1).
(f) Disconnect the electrical connectors (22) from the valve block assembly (23).
(g) Put blanking caps on the disconnected electrical connectors and receptacles.
(h) Remove the bolts (3) and the washers (2).
(i) Support the hydraulic motor (7), the POB (41) and the valve block assembly (23).
(j) Remove the nuts (24) and the washers (25) from the studs (42).
(k) Remove the valve block assembly (23) together with the POB (41) and the hydraulic motor (7).
(2) Remove the hydraulic motor (7) from the valve block assembly (23) and the POB (41).
(a) Remove the bolts (6) and the washers (5).
(b) Carefully remove the hydraulic motor (7) from the POB (41) and from the transfer tubes (14) on the valve block assembly (23).
(c) Remove and discard the packing (4).
(d) Carefully remove the POB (41) from the transfer tube (33).
(3) Remove and discard the locking washers (21) and the retaining ring (30) from the transfer tubes (14) and (33).
(4) Remove the transfer tubes (14) and (33) from the valve block assembly (23).
(5) Remove and discard all the retainers (12),(31) and all the packings (13),(32) from the transfer tubes (14) and (33).

[Rev.10 from 2021] 2026.03.31 23:54:27 UTC