Installation of the Access Panel
TASK 57-41-37-400-003-A
Installation of the Access Panel
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
C. Work Zones and Access Panels
D. Referenced Information
3. Job Set-up
Subtask 57-41-37-941-061-A
Subtask 57-41-37-210-057-A
Subtask 57-41-37-865-071-A
[Rev.10 from 2021]
2026.04.01 02:13:15 UTC
Installation of the Access Panel
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
WARNING:
PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU START A TASK ON OR NEAR:
1. Reason for the Job- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | AR | ACCESS PLATFORM 4M (13 FT)-ADJUSTABLE |
| No specific | AR | SAFETY BARRIER(S) |
| No specific | AR | SCRAPER - NON METALLIC |
| No specific | AR | WARNING NOTICE(S) |
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.06AAB1) | Polysulfide Sealant-General Purpose Fillet - |
| (Material No.06AAC1) | Polysulfide Sealant-General Purpose Interfay - |
| (Material No.06ABB2) | Polysulfide Sealant-Fuel Tank Fillet 120 degre Celsius |
| (Material No.08BAA9) | Non Aqueous Cleaner-General - - |
| (Material No.14DBB1) | Release Agent-- Liquid Wax - |
| (Material No.14SBA1) | Textile-Lint free Cotton - |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 522 | OUTBOARD FIXED L.E STRUCTURE |
| 622 | OUTBOARD FIXED L.E STRUCTURE |
| 522AT, 622AT |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 20-21-11-911-001-A | Tightening Torques for Standard Threaded Fasteners |
| TASK 27-80-00-866-004-A | Extending the Slats on the Ground |
| TASK 27-80-00-866-005-A | Retracting the Slats on the Ground |
Subtask 57-41-37-941-061-A
A. Safety Precautions
(1) Make sure that the SAFETY BARRIER(S) are in position.
(2) Make sure that the slats are fully extended (Ref. AMM TASK 27-80-00-866-004).
(3) Make sure that the 98D27803000000 LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is installed on the flap/slat control lever.
(4) Make sure that the WARNING NOTICE(S) is in position in the cockpit to tell persons not to operate the slats.
(5) Make sure that the ACCESS PLATFORM 4M (13 FT)-ADJUSTABLE is in position below the applicable access panel 522AT(622AT).
Subtask 57-41-37-865-070-A (1) Make sure that the SAFETY BARRIER(S) are in position.
(2) Make sure that the slats are fully extended (Ref. AMM TASK 27-80-00-866-004).
(3) Make sure that the 98D27803000000 LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is installed on the flap/slat control lever.
(4) Make sure that the WARNING NOTICE(S) is in position in the cockpit to tell persons not to operate the slats.
(5) Make sure that the ACCESS PLATFORM 4M (13 FT)-ADJUSTABLE is in position below the applicable access panel 522AT(622AT).
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
4. Procedure| PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 49VU | FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 | 5CV | B06 |
| ** ON A/C NOT FOR ALL | |||
| 49VU | FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 | 5CV | B01 |
| ** ON A/C ALL | |||
| 121VU | FLIGHT CONTROLS/SLT/CTL/SYS2 | 7CV | R21 |
Subtask 57-41-37-210-057-A
A. Preparation for Installation
(1) Do an inspection of the component interfaces and the adjacent area.
(2) Use a SCRAPER - NON METALLIC and a Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) to clean:
(4) Apply Release Agent-- Liquid Wax - (Material No.14DBB1) to the mating surfaces of the access panel (2).
(5) Make sure that the work area is clean and clear of tools and other items.
Subtask 57-41-37-420-054-B ** ON A/C NOT FOR ALL (1) Do an inspection of the component interfaces and the adjacent area.
(2) Use a SCRAPER - NON METALLIC and a Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) to clean:
- the interface of the aircraft structure
- the mating surfaces of the access panel (2).
(4) Apply Release Agent-- Liquid Wax - (Material No.14DBB1) to the mating surfaces of the access panel (2).
(5) Make sure that the work area is clean and clear of tools and other items.
B. Installation of Access Panel 522AT( 622AT)
(2) Loosely install the bolts in their correct positions as follows:
(4) Make sure that the access panel (2) is correctly aligned with the adjacent panels.
(5) Apply Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) in the space between the access panel (2) and the adjacent surface.
Subtask 57-41-37-420-054-C ** ON A/C NOT FOR ALL CAUTION:
MAKE SURE THAT THE ACCESS PANEL SCREWS ARE INSTALLED IN THEIR CORRECT POSITIONS. INCORRECT INSTALLATION OF THE SCREWS CAN CAUSE DAMAGE TO THE SLATS DURING SLAT MOVEMENT.
(1) Hold the access panel (2) in position. (2) Loosely install the bolts in their correct positions as follows:
- The bolts (1), (7) and (8)
- The bolts (5)
- The bolt (4)
- The bolt (3)
- The bolt (6).
(4) Make sure that the access panel (2) is correctly aligned with the adjacent panels.
(5) Apply Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) in the space between the access panel (2) and the adjacent surface.
B. Installation of Access Panel 522AT( 622AT)
(2) Loosely install the bolts in their correct positions as follows:
(4) Make sure that the access panel (2) is correctly aligned with the adjacent panels.
(5) Apply Polysulfide Sealant-Fuel Tank Fillet 120 degre Celsius (Material No.06ABB2) in the space between the access panel (2) and the adjacent surface.
5. Close-upCAUTION:
MAKE SURE THAT THE ACCESS PANEL SCREWS ARE INSTALLED IN THEIR CORRECT POSITIONS. INCORRECT INSTALLATION OF THE SCREWS CAN CAUSE DAMAGE TO THE SLATS DURING SLAT MOVEMENT.
(1) Hold the access panel (2) in position. (2) Loosely install the bolts in their correct positions as follows:
- The bolts (1), (7) and (8)
- The bolts (5)
- The bolt (4)
- The bolt (3)
- The bolt (6).
(4) Make sure that the access panel (2) is correctly aligned with the adjacent panels.
(5) Apply Polysulfide Sealant-Fuel Tank Fillet 120 degre Celsius (Material No.06ABB2) in the space between the access panel (2) and the adjacent surface.
Subtask 57-41-37-865-071-A
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
Subtask 57-41-37-410-059-A | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 49VU | FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 | 5CV | B06 |
| ** ON A/C NOT FOR ALL | |||
| 49VU | FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 | 5CV | B01 |
| ** ON A/C ALL | |||
| 121VU | FLIGHT CONTROLS/SLT/CTL/SYS2 | 7CV | R21 |
B. Close Access
(1) Remove the access platform(s).
(2) Remove the 98D27803000000 LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the flap/slat control lever.
(3) Retract the slats (Ref. AMM TASK 27-80-00-866-005).
Subtask 57-41-37-942-059-A (1) Remove the access platform(s).
(2) Remove the 98D27803000000 LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the flap/slat control lever.
(3) Retract the slats (Ref. AMM TASK 27-80-00-866-005).
C. Removal of Equipment
(1) Remove the safety barriers.
(2) Remove the WARNING NOTICE(S).
(3) Remove the ground support and maintenance equipment, the special and standard tools and all other items.
(1) Remove the safety barriers.
(2) Remove the WARNING NOTICE(S).
(3) Remove the ground support and maintenance equipment, the special and standard tools and all other items.
Access Panel 522AT(622AT) - Location and Detail