Removal of the Flap Guide-Roller Assembly
TASK 27-54-63-000-001-A
Removal of the Flap Guide-Roller Assembly
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Work Zones and Access Panels
C. Referenced Information
3. Job Set-up
Subtask 27-54-63-941-052-A
[Rev.10 from 2021]
2026.04.01 07:04:04 UTC
Removal of the Flap Guide-Roller Assembly
WARNING:
PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING:
MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING GEAR. THIS WILL PREVENT UNWANTED MOVEMENT OF THE LANDING GEAR, AND THUS POSSIBLE INJURY TO PERSONS AND DAMAGE TO THE AIRCRAFT AND/OR EQUIPMENT.
CAUTION:
BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
1. Reason for the Job- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY. INCORRECT INSTALLATION CAN CAUSE DAMAGE.
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | AR | ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE |
| No specific | AR | SAFETY BARRIER(S) |
| No specific | AR | SAFETY CLIP - CIRCUIT BREAKER |
| No specific | AR | WARNING NOTICE(S) |
| 98D27504005000 | 1 | PIN RIGGING-FLAPS (TRACK 1) |
| 98D27504006000 | 1 | PIN-RIGGING, FLAPS |
| 98D27604000000 | 1 | COLLAR-SAFETY, SPOILER |
| 98D27604004000 | 1 | COLLAR SAFETY SPOILER |
| 98D27803500001 | 1 | LOCKING TOOL ZERO POS |
| 98D27803500002 | 1 | LOCKING TOOL ZERO POS |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 575CB, 575GB, 675CB, 675GB |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 27-50-00-866-009-A | Retraction of the Flaps on the Ground |
| TASK 27-50-00-866-009-A-01 | Retraction of the Flaps/Slats on the Ground |
| TASK 27-60-00-866-002-A | Extension-Retraction of the Spoilers for Maintenance |
| TASK 57-51-37-000-004-A | Removal of the Access Panels 575AB(675AB), 575BB(675BB), 575CB(675CB), 575DB(675DB), 575EB(675EB), 575FB(675FB), 575GB(675GB), 575HB(675HB) |
Subtask 27-54-63-941-052-A
A. Safety Precautions
(1) Put a WARNING NOTICE(S) in position to tell persons not to operate the flight controls.
(2) As necessary, use the applicable SAFETY BARRIERS, specified by the operator's instructions and your local regulations.
Subtask 27-54-63-860-051-A (1) Put a WARNING NOTICE(S) in position to tell persons not to operate the flight controls.
(2) As necessary, use the applicable SAFETY BARRIERS, specified by the operator's instructions and your local regulations.
B. Aircraft Maintenance Configuration
(2) Install the 98D27803500001 LOCKING TOOL ZERO POS or 98D27803500002 LOCKING TOOL ZERO POS on the flap/slat lever on panel 114VU.
Subtask 27-54-63-865-050-A WARNING:
MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS SURFACES ARE CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR DAMAGE TO EQUIPMENT.
(1) Retract the flaps fully (Ref. AMM TASK 27-50-00-866-009). (2) Install the 98D27803500001 LOCKING TOOL ZERO POS or 98D27803500002 LOCKING TOOL ZERO POS on the flap/slat lever on panel 114VU.
C. Open, safety and tag this(these) circuit breaker(s):
Subtask 27-54-63-480-050-B ** ON A/C NOT FOR ALL | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 49VU | FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 | 6CV | B07 |
| ** ON A/C NOT FOR ALL | |||
| 49VU | FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 | 6CV | B02 |
| ** ON A/C ALL | |||
| 121VU | FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 | 8CV | Q21 |
D. Install Support Equipment
(1) Install the 98D27504006000 PIN-RIGGING, FLAPS in the track 1 flap drive-levers.
Subtask 27-54-63-480-050-C ** ON A/C NOT FOR ALL (1) Install the 98D27504006000 PIN-RIGGING, FLAPS in the track 1 flap drive-levers.
D. Install Support Equipment
(1) Install the 98D27504005000 PIN RIGGING-FLAPS (TRACK 1) in the track 1 flap drive-levers.
Subtask 27-54-63-010-050-A (1) Install the 98D27504005000 PIN RIGGING-FLAPS (TRACK 1) in the track 1 flap drive-levers.
E. Get Access
(1) Put the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE in position:
(3) Put a 98D27604000000 COLLAR-SAFETY, SPOILER or 98D27604004000 COLLAR SAFETY SPOILER on the piston rod of each servo-control.
(4) Remove the applicable access panels (Ref. AMM TASK 57-51-37-000-004):
4. Procedure(1) Put the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE in position:
- for the LH wing, below zone 580
- for the RH wing, below zone 680.
(3) Put a 98D27604000000 COLLAR-SAFETY, SPOILER or 98D27604004000 COLLAR SAFETY SPOILER on the piston rod of each servo-control.
(4) Remove the applicable access panels (Ref. AMM TASK 57-51-37-000-004):
CAUTION:
BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
Subtask 27-54-63-020-050-B - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY. INCORRECT INSTALLATION CAN CAUSE DAMAGE.
A. Removal of the Flap Guide-Roller Assembly
(1) Remove and discard the cotter pin (1).
(2) Remove the nut (2) and the bolt (3).
(3) Remove the roller assembly (5).
(1) Remove and discard the cotter pin (1).
(2) Remove the nut (2) and the bolt (3).
(3) Remove the roller assembly (5).
Flap Guide - Roller Assembly