Installation of the F/O Pedal Assembly
TASK 27-21-42-400-002-A
Installation of the F/O Pedal Assembly
Self explanatory
2. Job Set-up Information
A. Consumable Materials
B. Work Zones and Access Panels
C. Expendable Parts
D. Referenced Information
3. Job Set-up
Subtask 27-21-42-860-054-A
Subtask 27-21-42-420-051-A ** ON A/C NOT FOR ALL
Subtask 27-21-42-860-055-A
[Rev.10 from 2021]
2026.03.31 23:48:15 UTC
Installation of the F/O Pedal Assembly
WARNING:
PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU START A TASK ON OR NEAR:
1. Reason for the Job- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
Self explanatory
2. Job Set-up Information
A. Consumable Materials
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.03HBD9) | Synthetic Ester base Grease-General Purpose Low Temp - |
| No specific | lockwire corrosion resistant steel dia 0.8 mm (0.03 in.) |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 120 | AVIONICS COMPARTMENT |
| 210 | CKPT,FWD COMPT BHD TO FLT COMPT BULKHEAD |
| FIG.ITEM | DESIGNATION | IPC-CSN |
|---|---|---|
| 68 | COTTER PIN | AIPC 27-21-01-01-010 |
| 94 | COTTER PIN | AIPC 27-21-01-01-010 |
| 51 | COTTER PIN | AIPC 27-21-01-03-010 |
| 51 | COTTER PIN | AIPC 27-21-01-03-161 |
| 108 | NUTS | AIPC 27-21-01-06-010 |
| 68 | COTTER PIN | AIPC 27-21-81-01-010 |
| 94 | COTTER PIN | AIPC 27-21-81-01-010 |
| 51 | COTTER PIN | AIPC 27-21-81-03-120 |
| 108 | NUTS | AIPC 27-21-81-06-010 |
| 61 | COTTER PIN | AIPC 32-42-01-04-010 |
| 77 | COTTER PIN | AIPC 32-42-01-04-010 |
| 82 | COTTER PIN | AIPC 32-42-01-04-010 |
| 89 | COTTER PIN | AIPC 32-42-01-04-010 |
| 61 | COTTER PIN | AIPC 32-42-81-04-010 |
| 77 | COTTER PIN | AIPC 32-42-81-04-010 |
| 82 | COTTER PIN | AIPC 32-42-81-04-010 |
| 89 | COTTER PIN | AIPC 32-42-81-04-010 |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 27-24-00-710-001-A | Operational Test of the Rudder Hydraulic Actuation |
| TASK 32-42-47-400-001-A | Installation of the Transmitter Unit - Brake Pedal |
| TASK 32-43-12-400-001-A | Installation of the Brake Control Master Cylinder |
Subtask 27-21-42-860-054-A
DELETED
4. ProcedureSubtask 27-21-42-420-051-A ** ON A/C NOT FOR ALL
A. Installation of the F/O pedals
(1) Clean the component interfaces and the adjacent area.
(2) Do an inspection of the component interfaces and the adjacent area.
(3) Apply Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) on the attachment hardware.
(4) Install the pedal assembly between the structure (107) through the avionics compartment.
(a) Make sure that the rods (66), (67), (71) and (90) are correctly installed in their bellcranks (60), (88), (72) and (91).
(5) Install the bushes (105), the bolts (106) and the new AIPC 27-21-01-06-010 NUTS (108).
(6) Install the bolt (95), washer (92), nut (93) and the new AIPC 27-21-01-01-010 COTTER PIN (94) (refer to Detail C).
(7) Install the bolt (64), washer (63), nut (62) and the new AIPC 32-42-01-04-010 COTTER PIN (61) (refer to Detail D).
(8) Install the bolt (65), the washer (87), the nut (86) and the new AIPC 32-42-01-04-010 COTTER PIN (89) (refer to Detail D).
(9) Install the bolt (73), washer (70), nut (69) and the new AIPC 27-21-01-01-010 COTTER PIN (68) (refer to Detail E).
(10) Install the bolt (55), washer (54), bonding strip (53), nut (52) and the new AIPC 27-21-01-03-010 COTTER PIN (51) (refer to Detail B).
(11) Install the bolt (104) on the post (72) with the bush (103) and the pedal (74).
(12) Install the washer (101) and the nut (100).
(13) Install the bolt (113) on the post (91) with the bush (112) and the pedal (85).
(14) Install the washer (110) and the nut (109).
(15) Safety the nuts (100) and (109) with lockwire corrosion resistant steel dia 0.8 mm (0.03 in.).
(16) Connect the rod (78) to the pedal (74) with the bolt (79) (refer to Detail G).
(17) Install the washer (75), the nut (76) and the new AIPC 32-42-01-04-010 COTTER PIN (77).
(18) Connect the rod (80) to the pedal (85) with the bolt (81) (refer to Detail H).
(19) Install the washer (84), the nut (83) and the new AIPC 32-42-01-04-010 COTTER PIN (82).
Subtask 27-21-42-420-051-B ** ON A/C NOT FOR ALL (1) Clean the component interfaces and the adjacent area.
(2) Do an inspection of the component interfaces and the adjacent area.
(3) Apply Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) on the attachment hardware.
(4) Install the pedal assembly between the structure (107) through the avionics compartment.
(a) Make sure that the rods (66), (67), (71) and (90) are correctly installed in their bellcranks (60), (88), (72) and (91).
(5) Install the bushes (105), the bolts (106) and the new AIPC 27-21-01-06-010 NUTS (108).
(6) Install the bolt (95), washer (92), nut (93) and the new AIPC 27-21-01-01-010 COTTER PIN (94) (refer to Detail C).
(7) Install the bolt (64), washer (63), nut (62) and the new AIPC 32-42-01-04-010 COTTER PIN (61) (refer to Detail D).
(8) Install the bolt (65), the washer (87), the nut (86) and the new AIPC 32-42-01-04-010 COTTER PIN (89) (refer to Detail D).
(9) Install the bolt (73), washer (70), nut (69) and the new AIPC 27-21-01-01-010 COTTER PIN (68) (refer to Detail E).
(10) Install the bolt (55), washer (54), bonding strip (53), nut (52) and the new AIPC 27-21-01-03-010 COTTER PIN (51) (refer to Detail B).
(11) Install the bolt (104) on the post (72) with the bush (103) and the pedal (74).
(12) Install the washer (101) and the nut (100).
(13) Install the bolt (113) on the post (91) with the bush (112) and the pedal (85).
(14) Install the washer (110) and the nut (109).
(15) Safety the nuts (100) and (109) with lockwire corrosion resistant steel dia 0.8 mm (0.03 in.).
(16) Connect the rod (78) to the pedal (74) with the bolt (79) (refer to Detail G).
(17) Install the washer (75), the nut (76) and the new AIPC 32-42-01-04-010 COTTER PIN (77).
(18) Connect the rod (80) to the pedal (85) with the bolt (81) (refer to Detail H).
(19) Install the washer (84), the nut (83) and the new AIPC 32-42-01-04-010 COTTER PIN (82).
A. Installation of the F/O pedals
(1) Clean the component interfaces and the adjacent area.
(2) Do an inspection of the component interfaces and the adjacent area.
(3) Apply Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) on the attachment hardware.
(4) Install the pedal assembly between the structure (107) through the avionics compartment.
(a) Make sure that the rods (66), (67), (71) and (90) are correctly installed in their bellcranks (60), (88), (72) and (91).
(5) Install the bushes (105), the bolts (106) and the new AIPC 27-21-01-06-010 NUTS (108) or the AIPC 27-21-81-06-010 NUTS (108).
(6) Install the bolt (95), washer (92), nut (93) and the new AIPC 27-21-01-01-010 COTTER PIN (94) or the AIPC 27-21-81-01-010 COTTER PIN (94) (refer to Detail C).
(7) Install the bolt (64), washer (63), nut (62) and the new AIPC 32-42-01-04-010 COTTER PIN (61) or the AIPC 32-42-81-04-010 COTTER PIN (61) (refer to Detail D).
(8) Install the bolt (65), washer (87), nut (86) and the new AIPC 32-42-01-04-010 COTTER PIN (89) or the AIPC 32-42-81-04-010 COTTER PIN (89) (refer to Detail D).
(9) Install the bolt (73), washer (70), nut (69) and the new AIPC 27-21-01-01-010 COTTER PIN (68) or the AIPC 27-21-81-01-010 COTTER PIN (68) (refer to Detail E).
(10) Install the bolt (55), washer (54), the bonding strip (53), nut (52) and the new AIPC 27-21-01-03-161 COTTER PIN (51) or the AIPC 27-21-81-03-120 COTTER PIN (51) (refer to Detail B).
(11) Install the bolt (104) on the post (72) with the bush (103) and the pedal (74).
(12) Install the washer (101) and the nut (100).
(13) Install the bolt (113) on the post (91) with the bush (112) and the pedal (85).
(14) Install the washer (110) and the nut (109).
(15) Safety the nuts (100) and (109) with lockwire corrosion resistant steel dia 0.8 mm (0.03 in.).
(16) Connect the rod (78) to the pedal (74) with the bolt (79) (refer to Detail G).
(17) Install the washer (75), the nut (76) and the new AIPC 32-42-01-04-010 COTTER PIN (77) or the AIPC 32-42-81-04-010 COTTER PIN (77).
(18) Connect the rod (80) to the pedal (85) with the bolt (81) (refer to Detail H).
(19) Install the washer (84), the nut (83) and the new AIPC 32-42-01-04-010 COTTER PIN (82) or the AIPC 32-42-81-04-010 COTTER PIN (82).
Subtask 27-21-42-710-052-A (1) Clean the component interfaces and the adjacent area.
(2) Do an inspection of the component interfaces and the adjacent area.
(3) Apply Synthetic Ester base Grease-General Purpose Low Temp - (Material No.03HBD9) on the attachment hardware.
(4) Install the pedal assembly between the structure (107) through the avionics compartment.
(a) Make sure that the rods (66), (67), (71) and (90) are correctly installed in their bellcranks (60), (88), (72) and (91).
(5) Install the bushes (105), the bolts (106) and the new AIPC 27-21-01-06-010 NUTS (108) or the AIPC 27-21-81-06-010 NUTS (108).
(6) Install the bolt (95), washer (92), nut (93) and the new AIPC 27-21-01-01-010 COTTER PIN (94) or the AIPC 27-21-81-01-010 COTTER PIN (94) (refer to Detail C).
(7) Install the bolt (64), washer (63), nut (62) and the new AIPC 32-42-01-04-010 COTTER PIN (61) or the AIPC 32-42-81-04-010 COTTER PIN (61) (refer to Detail D).
(8) Install the bolt (65), washer (87), nut (86) and the new AIPC 32-42-01-04-010 COTTER PIN (89) or the AIPC 32-42-81-04-010 COTTER PIN (89) (refer to Detail D).
(9) Install the bolt (73), washer (70), nut (69) and the new AIPC 27-21-01-01-010 COTTER PIN (68) or the AIPC 27-21-81-01-010 COTTER PIN (68) (refer to Detail E).
(10) Install the bolt (55), washer (54), the bonding strip (53), nut (52) and the new AIPC 27-21-01-03-161 COTTER PIN (51) or the AIPC 27-21-81-03-120 COTTER PIN (51) (refer to Detail B).
(11) Install the bolt (104) on the post (72) with the bush (103) and the pedal (74).
(12) Install the washer (101) and the nut (100).
(13) Install the bolt (113) on the post (91) with the bush (112) and the pedal (85).
(14) Install the washer (110) and the nut (109).
(15) Safety the nuts (100) and (109) with lockwire corrosion resistant steel dia 0.8 mm (0.03 in.).
(16) Connect the rod (78) to the pedal (74) with the bolt (79) (refer to Detail G).
(17) Install the washer (75), the nut (76) and the new AIPC 32-42-01-04-010 COTTER PIN (77) or the AIPC 32-42-81-04-010 COTTER PIN (77).
(18) Connect the rod (80) to the pedal (85) with the bolt (81) (refer to Detail H).
(19) Install the washer (84), the nut (83) and the new AIPC 32-42-01-04-010 COTTER PIN (82) or the AIPC 32-42-81-04-010 COTTER PIN (82).
B. Test
(1) Preparation for the Test
(a) Install the pedal position adjuster assembly (Ref. AMM D/O 27-21-43-40).
(b) Install the brake pedal transmitter unit (9GG) (Ref. AMM TASK 32-42-47-400-001).
(c) Install the brake control master cylinders (2625GM and 2626GM) (Ref. AMM TASK 32-43-12-400-001).
(2) Do the operational test of the F/O pedals (Ref. AMM TASK 27-24-00-710-001).
Subtask 27-21-42-710-052-B (1) Preparation for the Test
(a) Install the pedal position adjuster assembly (Ref. AMM D/O 27-21-43-40).
(b) Install the brake pedal transmitter unit (9GG) (Ref. AMM TASK 32-42-47-400-001).
(c) Install the brake control master cylinders (2625GM and 2626GM) (Ref. AMM TASK 32-43-12-400-001).
(2) Do the operational test of the F/O pedals (Ref. AMM TASK 27-24-00-710-001).
DELETED
5. Close-upSubtask 27-21-42-860-055-A
A. Put the aircraft back to its initial configuration.
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Remove the WARNING NOTICE(S).
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Remove the WARNING NOTICE(S).