Installation of the Starter Drive Seal Assembly and Mating Ring [IAE]

TASK 72-60-22-400-010-A
Installation of the Starter Drive Seal Assembly and Mating Ring

WARNING: BE CAREFUL WHEN YOU DO WORK ON THE ENGINE PARTS AFTER THE ENGINE SHUTDOWN. USE APPLICABLE THERMAL GLOVES. THE ENGINE PARTS CAN STAY HOT FOR ONE HOUR AFTER SHUTDOWN AND CAN BURN YOU.

WARNING: DO NOT LET ENGINE OIL STAY ON YOUR SKIN FOR A LONG TIME. FLUSH THE OIL FROM YOUR SKIN WITH WATER. THE OIL IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND INTO YOUR BODY.

ZONE: 400
FIN: 1000EM1 ** ON A/C NOT FOR ALL
FIN: 1000EM2 ** ON A/C NOT FOR ALL

1. Reason for the Job
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment

REFERENCE	QTY	DESIGNATION
No specific	AR	WARNING NOTICE(S)
No specific	Torque wrench: range to between 95 and 85 lbf.in (1.07 and 0.96 m.daN )
No specific	Torque wrench: range to between 370 and 290 lbf.in (4.18 and 3.28 m.daN )
IAE1F10003	1	PUSHER-INSTALLATION
IAE1F10031	1	PUSHER, INSTALLATION

B. Work Zones and Access Panels

ZONE/ACCESS	ZONE DESCRIPTION
400	POWER PLANT, NACELLES AND PYLONS
FOR [1000EM1] (ENGINE-1)
437AL, 438AR
FOR [1000EM2] (ENGINE-2)
447AL, 448AR

C. Expendable Parts

FIG.ITEM	DESIGNATION	IPC-CSN
1	SEAL HOUSING	AIPC 72-60-22-80-035
2	PACKING	AIPC 72-60-22-80-040
11	CARBON SEAL	AIPC 72-60-22-80-050
8	PACKING	AIPC 72-60-22-80-060
7	MATING RING	AIPC 72-60-22-80-070

D. Referenced Information

REFERENCE	DESIGNATION
TASK 70-23-11-911-013-A	General Torque Tightening Techniques
TASK 70-23-13-911-010-A	Procedures for the Installation of Preformed Packings
TASK 71-00-00-710-012-B	Test No.3 : Idle Leak Check
TASK 71-13-00-010-010-A	Opening of the Fan Cowls 437AL(447AL),438AR(448AR)
TASK 71-13-00-410-010-A	Closing of the Fan Cowls 437AL(447AL),438AR(448AR)
TASK 80-13-41-400-010-B	Installation of the Starter
Starter Drive Seal Assembly and Mating Ring

3. Job Set-up
Subtask 72-60-22-860-050-A ** ON A/C NOT FOR ALL

A. Aircraft Maintenance Configuration
(1) On the center pedestal, on ENG panel 115VU, make sure that the WARNING NOTICE(S) is in position to tell persons not to start the engine.
(2) On overhead maintenance panel 50VU:

Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off.
Make sure that the WARNING NOTICE(S) is in position to tell persons not to energize FADEC 1(2).

Subtask 72-60-22-010-051-A ** ON A/C NOT FOR ALL

B. Make sure that the fan cowl doors are open (Ref. AMM TASK 71-13-00-010-010):
(1) FOR [1000EM1] (ENGINE-1)
437AL, 438AR.
(2) FOR [1000EM2] (ENGINE-2)
447AL, 448AR.

Subtask 72-60-22-630-050-A ** ON A/C NOT FOR ALL

C. Remove all covers/caps/plugs from the openings.

4. Procedure
Subtask 72-60-22-420-050-A ** ON A/C NOT FOR ALL

A. Installation of the starter drive seal assembly and mating ring

NOTE: You can either order the complete seal assembly IPC-CSN (72-60-22-80B-030) or one of the assembly parts of the seal assembly.

(1) Install the mating ring on to the starter drive gear
(a) Install a new AIPC 72-60-22-80-060 PACKING (8) (Ref. AMM TASK 70-23-13-911-010) in to the internal groove of a new mating ring (7).
(b) Assemble the AIPC 72-60-22-80-070 MATING RING (7) on to the starter drive gear (5).
(c) Make sure that the large contact face of the mating ring (7) points out from the gearbox.
(d) Align the lugs on the smaller diameter of the mating ring (7) with the slots on the inner race of the front roller bearing.
(e) Use the IAE1F10031 PUSHER, INSTALLATION to fully install the mating ring (7) against the inner race of the front roller bearing.
(f) Remove the pusher, IAE 1F10031.
(2) Install the seal assembly on to the starter drive gear
(a) Make sure that the carbon seal in the seal housing (1) is free to move.

NOTE: The carbon seal must have free axial movement during its full travel in the seal housing (1).

(b) Install a new AIPC 72-60-22-80-040 PACKING (2) (Ref. AMM TASK 70-23-13-911-010) and a new AIPC 72-60-22-80-050 CARBON SEAL (11) in to the groove on the new AIPC 72-60-22-80-035 SEAL HOUSING (1).
(c) Remove the guide pin from the IAE1F10003 PUSHER-INSTALLATION, and install it in to one of the bolt holes in the starter drive housing (4).
(d) Align one of the holes in the seal assembly flange with the guide pin in the starter drive housing (4).
(e) Use the pusher, IAE 1F10003, to fully install the seal assembly.
(f) Remove the pusher, IAE 1F10003.
(g) Remove the guide pin from the starter drive housing (4) and install it on to the pusher, IAE1F10003 PUSHER-INSTALLATION.
(h) Install the three washers (9) and the three bolts (10) which attach the seal assembly to the starter housing (4).
(i) TORQUE the bolts (10) to between 95 and 85 lbf.in (1.07 and 0.96 m.daN )

(Ref. AMM TASK 70-23-11-911-013).
(3) Install the adaptor housing
(a) Install the adaptor housing (3) on to the starter drive housing (4).
(b) Install the six nuts (6) and tighten them with your hand.
(c) TORQUE the nuts (6) to between 370 and 290 lbf.in (4.18 and 3.28 m.daN )

, (Ref. AMM TASK 70-23-11-911-013).
(4) Install the starter (Ref. AMM TASK 80-13-41-400-010).

5. Close-up
Subtask 72-60-22-410-050-A ** ON A/C NOT FOR ALL

A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the fan cowls (Ref. AMM TASK 71-13-00-410-010):
(a) FOR [1000EM1] (ENGINE-1)
437AL, 438AR.
(b) FOR [1000EM2] (ENGINE-2)
447AL, 448AR.
(3) Remove the WARNING NOTICE(S).

Subtask 72-60-22-790-050-A ** ON A/C NOT FOR ALL

B. Test(s)
(1) Do an idle leak check (test No. 3) (Ref. AMM TASK 71-00-00-710-012).

[Rev.10 from 2021] 2026.04.01 02:46:47 UTC