Repair of Minor Damage on Aluminum Clad Components
TASK 51-73-11-300-001-A
Repair of Minor Damage on Aluminum Clad Components
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
C. Referenced Information
3. Job Set-up
Subtask 51-73-11-941-051-A
Subtask 51-73-11-320-050-A
Subtask 51-73-11-942-051-A
[Rev.10 from 2021]
2026.04.01 01:34:23 UTC
Repair of Minor Damage on Aluminum Clad Components
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
1. Reason for the JobSelf explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | 1 | CLOTH-EMERY (GRADE 280) |
| No specific | 1 | CLOTH-EMERY (GRADE 320 - 400) |
| No specific | 1 | ROLLER - STEEL |
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.03FAB1) | Mineral Oil base Grease-- Vaseline or Petrolatum - |
| (Material No.08BAA9) | Non Aqueous Cleaner-General - - |
| (Material No.10ABC1) | Surface Pretreatment-Light Alloys Chemical Conversion Yellow - |
| (Material No.14EEA1) | Polishing Paste-Aluminium Alloys - - |
| (Material No.14SBA1) | Textile-Lint free Cotton - |
| No specific | ROUNDED SCOTCH STONE |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 51-73-00-200-001-A | Inspection of Minor Damage to Aluminum Cladding |
| TASK 51-75-12-300-001-A | Repair of Major Paint Damage on Light Alloy and Composite Material |
Subtask 51-73-11-941-051-A
A. Get access to the area of the damage.
4. ProcedureSubtask 51-73-11-320-050-A
A. Repair of Minor Damage
(1) Do an inspection of the depth of the minor damage (Ref. AMM TASK 51-73-00-200-001).
(2) Refer to the ASRM 51-73-00 and the applicable ASRM-chapter 52 thru 57 for the permitted depth limits.
(3) Repair the minor damage that has not gone through the aluminum cladding as follows:
(4) Clean the repair area with the Non Aqueous Cleaner-General - - (Material No.08BAA9) and a Textile-Lint free Cotton - (Material No.14SBA1) .
(5) Apply Mineral Oil base Grease-- Vaseline or Petrolatum - (Material No.03FAB1) to the scratch.
(6) Force the aluminum cladding into the scratch with a ROLLER - STEEL.
(8) Measure the depth of the scratch.
(9) Refer to the ASRM 51-73-00 and the applicable ASRM-chapter 52 thru 57 for the permitted depth limits.
(10) Remove the paint from the area of the scratch with CLOTH-EMERY (GRADE 280) until you can see all of the scratch.
(11) Remove the scratch with a ROUNDED SCOTCH STONE and water. Move the scotch stone along the scratch until the contour is smooth and rounded.
(12) Rub the roughened area with CLOTH-EMERY (GRADE 320 - 400). Rub along the length of the scratch until the surface is smooth.
(13) Clean the area with Non Aqueous Cleaner-General - - (Material No.08BAA9) and a Textile-Lint free Cotton - (Material No.14SBA1) .
(14) Polish the bare metal with Polishing Paste-Aluminium Alloys - - (Material No.14EEA1) and a lint-free cloth:
(16) Apply Surface Pretreatment-Light Alloys Chemical Conversion Yellow - (Material No.10ABC1) to the metal surface.
(17) Apply the applicable surface protection (Ref. AMM TASK 51-75-12-300-001).
5. Close-up(1) Do an inspection of the depth of the minor damage (Ref. AMM TASK 51-73-00-200-001).
(2) Refer to the ASRM 51-73-00 and the applicable ASRM-chapter 52 thru 57 for the permitted depth limits.
(3) Repair the minor damage that has not gone through the aluminum cladding as follows:
(4) Clean the repair area with the Non Aqueous Cleaner-General - - (Material No.08BAA9) and a Textile-Lint free Cotton - (Material No.14SBA1) .
(5) Apply Mineral Oil base Grease-- Vaseline or Petrolatum - (Material No.03FAB1) to the scratch.
(6) Force the aluminum cladding into the scratch with a ROLLER - STEEL.
NOTE: Use the roller along the length of the scratch until the aluminum cladding has sealed the surface.
(7) Repair the minor damage that has gone through the aluminum cladding as follows: (8) Measure the depth of the scratch.
(9) Refer to the ASRM 51-73-00 and the applicable ASRM-chapter 52 thru 57 for the permitted depth limits.
(10) Remove the paint from the area of the scratch with CLOTH-EMERY (GRADE 280) until you can see all of the scratch.
(11) Remove the scratch with a ROUNDED SCOTCH STONE and water. Move the scotch stone along the scratch until the contour is smooth and rounded.
(12) Rub the roughened area with CLOTH-EMERY (GRADE 320 - 400). Rub along the length of the scratch until the surface is smooth.
(13) Clean the area with Non Aqueous Cleaner-General - - (Material No.08BAA9) and a Textile-Lint free Cotton - (Material No.14SBA1) .
(14) Polish the bare metal with Polishing Paste-Aluminium Alloys - - (Material No.14EEA1) and a lint-free cloth:
NOTE: Rub the area in the direction of the scratch. Do not rub with a circular motion. Make sure you remove all the rough surface.
(15) Clean the area with Non Aqueous Cleaner-General - - (Material No.08BAA9) and a clean cloth. (16) Apply Surface Pretreatment-Light Alloys Chemical Conversion Yellow - (Material No.10ABC1) to the metal surface.
(17) Apply the applicable surface protection (Ref. AMM TASK 51-75-12-300-001).
Subtask 51-73-11-942-051-A
A. Remove the ground support and maintenance equipment, the special and standard tools and all other items.