Installation of the Ball Mats and the Ball Strips
TASK 25-52-22-400-001-A
Installation of the Ball Mats and the Ball Strips
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
C. Work Zones and Access Panels
D. Referenced Information
3. Job Set-up
Subtask 25-52-22-860-051-A ** ON A/C NOT FOR ALL
Subtask 25-52-22-910-051-A ** ON A/C NOT FOR ALL
Subtask 25-52-22-210-051-A ** ON A/C NOT FOR ALL
[Rev.10 from 2021]
2026.03.31 23:37:57 UTC
Installation of the Ball Mats and the Ball Strips
WARNING:
DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
- FLUSH IT AWAY WITH CLEAN WATER
- GET MEDICAL AID.
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
CAUTION:
USE ONLY THE SPECIFIED MATERIALS AND OBEY THE INSTRUCTIONS FROM THE MATERIAL MANUFACTURERS. OTHER MATERIALS CAN CAUSE DAMAGE TO THE SURFACE PROTECTION OF THE COMPONENTS AND THE RELATED AREA.
1. Reason for the JobSelf explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | 1 | ACCESS PLATFORM 2M (6 FT) |
| No specific | 1 | SCRAPER - PLASTIC |
| No specific | 1 | SCRAPER - WOODEN |
| No specific | 1 | VACUUM CLEANER |
| No specific | 1 | WARNING NOTICE(S) |
| H8603-10 | 1 | CRIMPING DEVICE - BALL MATS |
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.06AAC1) | Polysulfide Sealant-General Purpose Interfay - |
| (Material No.06LCG9) | Non Hardening Jointing Putty-Medium Temp. Area - - |
| (Material No.08BAA9) | Non Aqueous Cleaner-General - - |
| (Material No.12ABB1) | Corrosion Preventive Compound-Water Displacing Hard Film - |
| (Material No.12ACC1) | Corrosion Preventive Compound-Heavy Duty Soft Film - |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 130 | FWD CARGO COMPT AFT BULKHEAD OF AVNCS COMPT TO FWD PRESSURE BULKHEAD OF WING CENTER BOX |
| 150 | AFT CARGO COMPARTMENT FWD PRESS BULKHEAD TO AFT BULKHEAD OF AFT CARGO COMPARTMENT |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 51-75-13-916-002-A | Repair to a layer of Corrosion Preventive Compound |
| TASK 52-30-00-860-001-A | Open the FWD or Aft Cargo-Compartment Door with the Yellow Electric Pump |
| TASK 52-30-00-860-002-A | Close the FWD or Aft Cargo-Compartment Door with the Yellow Electric Pump |
Subtask 25-52-22-860-051-A ** ON A/C NOT FOR ALL
A. Aircraft Maintenance Configuration
(1) Make sure that the forward and/or aft cargo-compartment door is opened (Ref. AMM TASK 52-30-00-860-001).
(2) Make sure that the ACCESS PLATFORM 2M (6 FT) is in position at the opening of the applicable cargo compartment door.
(3) Make sure that the WARNING NOTICE(S) is in position at the applicable control panel of the cargo loading system.
Subtask 25-52-22-865-060-A ** ON A/C NOT FOR ALL (1) Make sure that the forward and/or aft cargo-compartment door is opened (Ref. AMM TASK 52-30-00-860-001).
(2) Make sure that the ACCESS PLATFORM 2M (6 FT) is in position at the opening of the applicable cargo compartment door.
(3) Make sure that the WARNING NOTICE(S) is in position at the applicable control panel of the cargo loading system.
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
4. Procedure| PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 2000VU | SEMI AUTO CLS-FWD | 3MY | E08 |
| 2000VU | SEMI AUTO CLS-FWD | 2MY | E06 |
| 2001VU | SEMI AUTO CLS-AFT | 103MY | D08 |
| 2001VU | SEMI AUTO CLS-AFT | 102MY | D06 |
Subtask 25-52-22-910-051-A ** ON A/C NOT FOR ALL
A. Preparation for Installation
(2) Remove the remaining contamination with a VACUUM CLEANER.
(3) Do an inspection of the component interfaces and the adjacent area.
(4) Apply Non Hardening Jointing Putty-Medium Temp. Area - - (Material No.06LCG9) to the thread and the shaft of the screws (4) and the captive screws (2).
Subtask 25-52-22-420-053-A ** ON A/C NOT FOR ALL NOTE: If a captive screw is loose, tighten the collar with the H8603-10 CRIMPING DEVICE - BALL MATS (3).
(1) Remove the sealant from the ball mats, ball strips and the structure with Non Aqueous Cleaner-General - - (Material No.08BAA9) and a SCRAPER - WOODEN or SCRAPER - PLASTIC. (2) Remove the remaining contamination with a VACUUM CLEANER.
(3) Do an inspection of the component interfaces and the adjacent area.
(4) Apply Non Hardening Jointing Putty-Medium Temp. Area - - (Material No.06LCG9) to the thread and the shaft of the screws (4) and the captive screws (2).
B. Installation of the Ball Mats and the Ball Strips
(1) Install the ball mats:
(a) Apply a layer of Polysulfide Sealant-General Purpose Interfay - (Material No.06AAC1) on the mating surface of the ball mat (1).
(b) Put the ball mat (1) in its installation position.
(c) Tighten the captive screws (2).
(d) Install the screws (4) through the ball mat (1).
(e) Apply Corrosion Preventive Compound-Water Displacing Hard Film - (Material No.12ABB1) to the fasteners and all other connection elements.
(f) Apply Corrosion Preventive Compound-Heavy Duty Soft Film - (Material No.12ACC1) to the material applied to the fasteners and the connection elements (Ref. AMM TASK 51-75-13-916-002).
(2) Install the ball strips:
(a) Apply a layer of Polysulfide Sealant-General Purpose Interfay - (Material No.06AAC1) on the mating surface of the ball strip (5).
(b) Put the ball strip (5) in its installation position.
(c) Install the screws (4) through the ball strip (5).
(d) Apply Corrosion Preventive Compound-Water Displacing Hard Film - (Material No.12ABB1) to the fasteners and all other connection elements.
(e) Apply Corrosion Preventive Compound-Heavy Duty Soft Film - (Material No.12ACC1) to the material applied to the fasteners and the connection elements (Ref. AMM TASK 51-75-13-916-002).
Subtask 25-52-22-910-051-E ** ON A/C NOT FOR ALL (1) Install the ball mats:
(a) Apply a layer of Polysulfide Sealant-General Purpose Interfay - (Material No.06AAC1) on the mating surface of the ball mat (1).
(b) Put the ball mat (1) in its installation position.
(c) Tighten the captive screws (2).
(d) Install the screws (4) through the ball mat (1).
(e) Apply Corrosion Preventive Compound-Water Displacing Hard Film - (Material No.12ABB1) to the fasteners and all other connection elements.
(f) Apply Corrosion Preventive Compound-Heavy Duty Soft Film - (Material No.12ACC1) to the material applied to the fasteners and the connection elements (Ref. AMM TASK 51-75-13-916-002).
(2) Install the ball strips:
(a) Apply a layer of Polysulfide Sealant-General Purpose Interfay - (Material No.06AAC1) on the mating surface of the ball strip (5).
(b) Put the ball strip (5) in its installation position.
(c) Install the screws (4) through the ball strip (5).
(d) Apply Corrosion Preventive Compound-Water Displacing Hard Film - (Material No.12ABB1) to the fasteners and all other connection elements.
(e) Apply Corrosion Preventive Compound-Heavy Duty Soft Film - (Material No.12ACC1) to the material applied to the fasteners and the connection elements (Ref. AMM TASK 51-75-13-916-002).
C. Preparation for Installation
(1) If captive screws (1) are loose, tighten the collar with the H8603-10 CRIMPING DEVICE - BALL MATS (2).
(2) Remove the sealant from the ball mats, ball strips and the structure with Non Aqueous Cleaner-General - - (Material No.08BAA9) and a SCRAPER - WOODEN or SCRAPER - PLASTIC.
(3) Remove the remaining contamination with a VACUUM CLEANER.
(4) Do an inspection of the component interfaces and the adjacent area.
(5) Apply Non Hardening Jointing Putty-Medium Temp. Area - - (Material No.06LCG9) to the threads and the shaft of the screws (4) and the captive screws (1).
(6) Make sure that the work area is clean and clear of tools and other items.
Subtask 25-52-22-420-053-E ** ON A/C NOT FOR ALL (1) If captive screws (1) are loose, tighten the collar with the H8603-10 CRIMPING DEVICE - BALL MATS (2).
(2) Remove the sealant from the ball mats, ball strips and the structure with Non Aqueous Cleaner-General - - (Material No.08BAA9) and a SCRAPER - WOODEN or SCRAPER - PLASTIC.
(3) Remove the remaining contamination with a VACUUM CLEANER.
(4) Do an inspection of the component interfaces and the adjacent area.
(5) Apply Non Hardening Jointing Putty-Medium Temp. Area - - (Material No.06LCG9) to the threads and the shaft of the screws (4) and the captive screws (1).
(6) Make sure that the work area is clean and clear of tools and other items.
D. Installation of the Ball Mats and the Ball Strips
(1) Install the ball mats:
(a) Apply a layer of Polysulfide Sealant-General Purpose Interfay - (Material No.06AAC1) on the mating surface of the ball mats (3).
(b) Put the ball mats (3) in their correct installation positions.
(c) Tighten the captive screws (1).
(d) Install the screws (4) in the ball mats (3).
(2) Install the ball strips:
(a) Apply a layer of Polysulfide Sealant-General Purpose Interfay - (Material No.06AAC1) on the mating surface of the ball strips (5).
(b) Put the ball strips (5) in their correct installation positions.
(c) Install the screws (4) and the nuts (6) in the ball strips (5).
(3) Apply Corrosion Preventive Compound-Water Displacing Hard Film - (Material No.12ABB1) to the captive screws (1), the screws (4) and the nuts (6) (Ref. AMM TASK 51-75-13-916-002).
5. Close-up(1) Install the ball mats:
(a) Apply a layer of Polysulfide Sealant-General Purpose Interfay - (Material No.06AAC1) on the mating surface of the ball mats (3).
(b) Put the ball mats (3) in their correct installation positions.
(c) Tighten the captive screws (1).
(d) Install the screws (4) in the ball mats (3).
(2) Install the ball strips:
(a) Apply a layer of Polysulfide Sealant-General Purpose Interfay - (Material No.06AAC1) on the mating surface of the ball strips (5).
(b) Put the ball strips (5) in their correct installation positions.
(c) Install the screws (4) and the nuts (6) in the ball strips (5).
(3) Apply Corrosion Preventive Compound-Water Displacing Hard Film - (Material No.12ABB1) to the captive screws (1), the screws (4) and the nuts (6) (Ref. AMM TASK 51-75-13-916-002).
Subtask 25-52-22-210-051-A ** ON A/C NOT FOR ALL
A. Make sure that the work area is clean and clear of tools and other items.
Subtask 25-52-22-865-061-A ** ON A/C NOT FOR ALL B. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
Subtask 25-52-22-410-050-A ** ON A/C NOT FOR ALL | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 2000VU | SEMI AUTO CLS-FWD | 3MY | E08 |
| 2000VU | SEMI AUTO CLS-FWD | 2MY | E06 |
| 2001VU | SEMI AUTO CLS-AFT | 103MY | D08 |
| 2001VU | SEMI AUTO CLS-AFT | 102MY | D06 |
C. Close Access
(1) Remove the WARNING NOTICE(S).
(2) Remove the access platform(s).
(3) Close the forward and/or aft cargo-compartment door (Ref. AMM TASK 52-30-00-860-002).
(1) Remove the WARNING NOTICE(S).
(2) Remove the access platform(s).
(3) Close the forward and/or aft cargo-compartment door (Ref. AMM TASK 52-30-00-860-002).
Ball Mats and Ball Strips