Replenishment of Starter Oil System

TASK 12-13-80-600-010-B
Replenishment of Starter Oil System

WARNING: DO NOT LET ENGINE OIL STAY ON YOUR SKIN FOR A LONG TIME. FLUSH THE OIL FROM YOUR SKIN WITH WATER. THE OIL IS POISONOUS AND CAN GO THROUGH YOUR SKIN AND INTO YOUR BODY.

WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.

CAUTION: DO NOT LET ENGINE FUEL OR OIL FALL ON THE ENGINE. UNWANTED FUEL OR OIL MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT FREE CLOTH. THE FUEL OR OIL CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO SOME PARTS.

ZONE: 400

1. Reason for the Job
This task supplies the information to service the starter with oil.

NOTE: It is recommended that you keep to one brand of oil. Although approved brands may be mixed if necessary to continue operation.

2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment

REFERENCE	QTY	DESIGNATION
No specific	AR	BOTTLE - SQUEEZE, FLEXIBLE TUBE EQUIPPED
No specific	AR	WARNING NOTICE(S)
No specific	Torque wrench: range to between 35 and 20 lbf.in (0.40 and 0.23 m.daN )
No specific	Torque wrench: range to between 45 and 30 lbf.in (0.51 and 0.34 m.daN )

B. Consumable Materials

REFERENCE	DESIGNATION
(Material No.V02-126)	lockwire
(Material No.V10-077)	lubricant (engine oil)
(Material No.14SBA1)	Textile-Lint free Cotton -

C. Work Zones and Access Panels

ZONE/ACCESS	ZONE DESCRIPTION
400	POWER PLANT, NACELLES AND PYLONS
FOR [1000EM1] (ENGINE-1)
437AL, 438AR
FOR [1000EM2] (ENGINE-2)
447AL, 448AR

D. Expendable Parts

FIG.ITEM	DESIGNATION	IPC-CSN
2	SEALING RING	AIPC 80-13-41-80-110
8	SEALING RING	AIPC 80-13-41-80-200

E. Referenced Information

REFERENCE	DESIGNATION
TASK 70-23-11-911-013-A	General Torque Tightening Techniques
TASK 70-23-13-911-010-A	Procedures for the Installation of Preformed Packings
TASK 70-40-11-911-014-A	Locking Devices General Information
TASK 71-13-00-010-010-A	Opening of the Fan Cowls 437AL(447AL),438AR(448AR)
TASK 71-13-00-410-010-A	Closing of the Fan Cowls 437AL(447AL),438AR(448AR)
Starter - Oil Servicing

3. Job Set-up
Subtask 12-13-80-941-057-A ** ON A/C NOT FOR ALL

A. Safety Precautions
(1) On the center pedestal, on the ENG panel 115VU:
(a) Put a WARNING NOTICE(S) to tell persons not to start the engine 1(2).
(2) Make sure that the engine 1(2) shutdown occurred not less than 5 minutes before you do this procedure.
(3) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put a WARNING NOTICE(S) to tell persons not to energize the FADEC 1(2).

Subtask 12-13-80-010-057-A ** ON A/C NOT FOR ALL

B. Open the fan cowls (Ref. AMM TASK 71-13-00-010-010):
(1) FOR [1000EM1] (ENGINE-1)
437AL 438AR
(2) FOR [1000EM2] (ENGINE-2)
447AL 448AR

4. Procedure
Subtask 12-13-80-612-055-A ** ON A/C NOT FOR ALL

A. Do the servicing of the starter with oil

Starter - Oil Servicing ** ON A/C NOT FOR ALL

(1) Removal of the lockwire

WARNING: USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.

(a) Remove and discard the lockwire that safeties the oil filler plug (1).
(2) Remove the oil filler plug (1) with the sealing ring (2) from the oil filling point (6).
(a) On engines that have SBE80-0003, but do not have SBE80-007, do not loosen the adapter (3). Hold the adapter (3) with the wrench when you remove the oil filler plug (1).

NOTE: Introduction of Oil Sight Glass and Increased Oil Quantity - SBE80-0003.

NOTE: Introduction of a New Starter Transmission Housing to Increase Oil Levels - SBE80-0007.

(3) Remove and discard the sealing ring (2).
(4) Removal of the lockwire

(a) Remove and discard the lockwire that safeties the oil overflow plug (9).
(5) Remove the oil overflow plug (9) with the sealing ring (8) from the oil overflow point (10).
(6) Remove and discard the sealing ring (8).
(7) Put the container in position below the pneumatic starter (7).

CAUTION: FILL PORT AND OVERFLOW PORT MUST BE OPENED DURING OIL SERVICE. IF NOT, OVERFILLING CAN OCCUR.

CAUTION: TO MAKE SURE THE OIL LEVEL IS CORRECT, WAIT UNTIL OVERFLOW STOPS FROM THE FILL PORT OR OVERFLOW PORT.

(8) Do the steps that follow:
(a) Use the BOTTLE - SQUEEZE, FLEXIBLE TUBE EQUIPPED to put the V10-077lubricant (engine oil) into the pneumatic starter (7) at the oil filling point (6).
(b) Wait until the oil flows from the oil overflow point (10).

NOTE: It is not possible to use the starter sight glass as an accurate gauge to make sure that the oil quantity is correct. The sight glass is a guide that lets you know that the starter servicing occurred.

NOTE: If you fill the pneumatic starter (7) too quickly, an oil overflow from the oil overflow point (10) and from the oil filling point (6) can occur.

NOTE: It is possible to use a maximum of 12 oz. of engine oil to do the servicing of the starter.

(9) To make sure that the oil level is correct, wait until the overflow stops.
(10) Install a new AIPC 80-13-41-80-200 SEALING RING (8) on the oil overflow plug (9) (Ref. AMM TASK 70-23-13-911-010).
(11) With the oil at the correct level, install the oil overflow plug (9) with the sealing ring (8) on the oil overflow point (10).
(12) TORQUE the oil overflow plug (9) to between 45 and 30 lbf.in (0.51 and 0.34 m.daN )

(Ref. AMM TASK 70-23-11-911-013).
(13) Safety the oil overflow plug:

(a) Safety the oil overflow plug (9) with the lockwire (Material No.V02-126) (Ref. AMM TASK 70-40-11-911-014).
(14) Install a new AIPC 80-13-41-80-110 SEALING RING (2) on the oil filler plug (1) (Ref. AMM TASK 70-23-13-911-010).
(15) Make sure that the oil is at the correct level. Then, install the oil filler plug (1) with the sealing ring (2) on the oil filling point (6).
(16) TORQUE the oil filler plug (1) to between 35 and 20 lbf.in (0.40 and 0.23 m.daN )

(Ref. AMM TASK 70-23-11-911-013).
(17) Safety the oil filler plug:

(a) Safety the oil filler plug (1) with the lockwire (Material No.V02-126) (Ref. AMM TASK 70-40-11-911-014).
(18) Remove all unwanted oil from the external part of the starter (7) with a clean Textile-Lint free Cotton - (Material No.14SBA1) .

CAUTION: DO NOT PUT OIL THAT HAS BEEN DRAINED FROM THE STARTER BACK IN TO THE OIL SYSTEM.

(19) Remove the container and discard all the drained oil.

5. Close-up
Subtask 12-13-80-410-057-A ** ON A/C NOT FOR ALL

A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the fan cowls (Ref. AMM TASK 71-13-00-410-010):
(a) FOR [1000EM1] (ENGINE-1)
437AL 438AR
(b) FOR [1000EM2] (ENGINE-2)
447AL 448AR
(3) Remove the WARNING NOTICE(S).

[Rev.10 from 2021] 2026.04.01 03:57:11 UTC