Pack 2 Electrical Component with Short Circuit (AIR PACK 2)
TASK 21-61-00-810-867-A
Pack 2 Electrical Component with Short Circuit (AIR PACK 2)
1. Possible Causes
A. Referenced Information
3. Fault Confirmation
Subtask 21-61-00-710-149-A
Subtask 21-61-00-810-180-B ** ON A/C NOT FOR ALL
Subtask 21-61-00-860-088-A
[Rev.8 from Aug 2018]
2026.04.04 04:24:56 UTC
Pack 2 Electrical Component with Short Circuit (AIR PACK 2)
1. Possible Causes
- CONT-AIR COND SYSTEM 2 [57HH]
- P2 RAM AIR IN ACTUATOR [28HH]
- VALVE-TURBINE BYPASS [30HH]
- SENSOR-PACK OUTLET TEMP [34HH]
- SENSOR-WATER EXTRACTOR TEMPERATURE [31HH]
- P2 CONTROLLER [27HH]
- SENSOR-COMPRESSOR OVHT [35HH]
- P2 FLOW SENSOR [9HB]
- P2 PRESS INL SENSOR [36HH]
- wiring
A. Referenced Information
| REFERENCE | DESIGNATION |
|---|---|
| ASM 215101 | |
| AMM 21-51-11-000-001 | Removal of the Differential Pressure Sensor |
| AMM 21-51-11-400-001 | Installation of the Differential Pressure Sensor |
| ASM 216102 | |
| AMM 21-61-12-000-001 | Removal of the Compressor Overheat - Temperature Sensor |
| AMM 21-61-12-400-001 | Installation of the Compressor Overheat - Temperature Sensor |
| AMM 21-61-13-000-001 | Removal of the Water-Extractor Temperature Sensors |
| AMM 21-61-13-400-001 | Installation of the Water-Extractor Temperature Sensors |
| AMM 21-61-15-000-001 | Removal of the Pack Outlet - Temperature Sensors |
| AMM 21-61-15-400-001 | Installation of the Pack Outlet - Temperature Sensors |
| AMM 21-61-16-000-001 | Removal of the Pack-Inlet Pressure Sensor |
| AMM 21-61-16-400-002 | Installation of the Pack-Inlet Pressure Sensor |
| AMM 21-61-34-000-001 | Removal of the Pack Controller |
| AMM 21-61-34-000-002 | Removal of the Air-Conditioning System Controller |
| AMM 21-61-34-400-001 | Installation of the Pack Controller |
| AMM 21-61-34-400-002 | Installation of the Air-Conditioning System Controller |
| AMM 21-61-51-000-001 | Removal of the Air-Inlet Flap Actuator |
| AMM 21-61-51-000-002 | Removal of the Air Inlet |
| AMM 21-61-51-400-001 | Installation of the Air-Inlet Flap Actuator 8HH and 28HH |
| AMM 21-61-51-400-002 | Installation of the Air Inlet |
| AMM 21-61-53-000-001 | Removal of the Turbine Bypass Valve |
| AMM 21-61-53-400-001 | Installation of the Turbine Bypass Valve |
Subtask 21-61-00-710-149-A
A. Do a read out of the post flight report.
4. Fault IsolationNOTE: The fault cannot be reproduced on the ground. You must fly the aircraft to see if the corrective action has been succesfull or not.
Subtask 21-61-00-810-180-B ** ON A/C NOT FOR ALL
A. If the post flight report gives the warning PACK 2 without a maintenance message:
Subtask 21-61-00-810-180-C ** ON A/C NOT FOR ALL - swap the ACSC2 (57HH) and the ACSC1 (47HH) AMM 21-61-34-000-002 and AMM 21-61-34-400-002.
- swap back the ACSC2 (57HH) and the ACSC1 (47HH) AMM 21-61-34-000-002 and AMM 21-61-34-400-002.
- replace the CONT-AIR COND SYSTEM 2 [57HH] AMM 21-61-34-000-002 and AMM 21-61-34-400-002.
- swap back the ACSC2 (57HH) and the ACSC1 (47HH) AMM 21-61-34-000-002 and AMM 21-61-34-400-002.
- disconnect the electrical connector (31HHA) AMM 21-61-13-000-001.
- make sure that the electrical connector is clean and in the correct condition.
- do a check for voltage at the electrical connector (31HHA) between pins C and D ASM 216102.
- disconnect the electrical connector (28HHA) AMM 21-61-51-000-002.
- make sure that the electrical connector is clean and in the correct condition.
- do a check for voltage again.
- replace the P2 RAM AIR IN ACTUATOR [28HH] AMM 21-61-51-000-001 and AMM 21-61-51-400-001.
- connect the electrical connector (28HHA) AMM 21-61-51-400-002.
- connect the electrical connector (28HHA) AMM 21-61-51-400-002.
- repeat para. 4.B.(2).(a) for:
connector (30HHA) and the VALVE-TURBINE BYPASS [30HH] AMM 21-61-53-000-001 and AMM 21-61-53-400-001,
connector (34HHA) and the SENSOR-PACK OUTLET TEMP [34HH] AMM 21-61-15-000-001 and AMM 21-61-15-400-001,
- replace the SENSOR-WATER EXTRACTOR TEMPERATURE [31HH] AMM 21-61-13-000-001 and AMM 21-61-13-400-001.
- connect the electrical connector (31HHA) AMM 21-61-13-400-001.
A. Restricted Pack Controller Fault Isolation
Subtask 21-61-00-810-198-A ** ON A/C NOT FOR ALL NOTE: This procedure is only applicable for:
(1) If the post flight report gives the warning PACK 2 without a maintenance message: - Pack Controller Part Number 759D0000-xx
- swap the PC 2 (27HH) and the PC 1 (7HH) AMM 21-61-34-000-001 and AMM 21-61-34-400-001.
- swap back the PC 2 (27HH) and the PC 1 (7HH) AMM 21-61-34-000-001 and AMM 21-61-34-400-001.
- replace the P2 CONTROLLER [27HH] AMM 21-61-34-000-001 and AMM 21-61-34-400-001.
- swap back the PC 2 (27HH) and the PC 1 (7HH) AMM 21-61-34-000-001 and AMM 21-61-34-400-001.
- disconnect the electrical connector (31HHA) AMM 21-61-13-000-001.
- make sure that the electrical connector is clean and in the correct condition.
- do a check for voltage at the electrical connector (31HHA) between pins C and D ASM 216102.
- disconnect the electrical connector (28HHA) AMM 21-61-51-000-001.
- make sure that the electrical connector is clean and in the correct condition.
- do a check for voltage again.
- replace the P2 RAM AIR IN ACTUATOR [28HH] AMM 21-61-51-000-001 and AMM 21-61-51-400-001.
- connect the electrical connector (28HHA) AMM 21-61-51-400-001.
- connect the electrical connector (28HHA) AMM 21-61-51-400-001.
- repeat para. 4.B.(2).(a) for:
connector (30HHA) and the VALVE-TURBINE BYPASS [30HH] AMM 21-61-53-000-001 and AMM 21-61-53-400-001,
connector (35HHA) and the SENSOR-COMPRESSOR OVHT [35HH] AMM 21-61-12-000-001 and AMM 21-61-12-400-001,
connector (34HHA) and the SENSOR-PACK OUTLET TEMP [34HH] AMM 21-61-15-000-001 and AMM 21-61-15-400-001.
- replace the SENSOR-WATER EXTRACTOR TEMPERATURE [31HH] AMM 21-61-13-000-001 and AMM 21-61-13-400-001.
- connect the electrical connector (31HHA) AMM 21-61-13-400-001.
B. If the fault continues:
(1) Disconnect the electrical connector (7557VCA)
AMM 21-51-11-000-001 and,
AMM 21-61-13-400-001.
(4) If the fault continues:
AMM 21-61-51-400-001.
Subtask 21-61-00-810-199-C ** ON A/C NOT FOR ALL (1) Disconnect the electrical connector (7557VCA)
AMM 21-51-11-000-001 and,
- make sure that the electrical connectors (7557VC) and (7557VCA) are clean and in a good condition.
- pins A and C and pins D and C, (15VDC from pack controller secondary channel).
ASM 215101.
- replace the P2 FLOW SENSOR [9HB] .
AMM 21-51-11-000-001 and
AMM 21-51-11-400-001. - connect the electrical connector (7557VCA).
AMM 21-51-11-400-001.
- replace the P2 PRESS INL SENSOR [36HH] AMM 21-61-16-000-001 and AMM 21-61-16-400-002.
- open the CB's 21HH (W22), 22HH (Y20), 23HH (W21) and 24HH (Y21),
- remove the P2 CONTROLLER [27HH]
AMM 21-61-34-000-001, - disconnect the electrical connector (31HHA)
AMM 21-61-13-000-001 and, - at the electrical connector (31HHA) do a check for a short circuit between:
* pins C and D and,
* GND and pins C and D.
ASM 216102.
- connector (31HHA) pin C and PC 2 connector (27HHAB) pin 2C,
- connector (31HHA) pin D and PC 2 connector (27HHAB) pin 2D.
ASM 216102. - connect the electrical connector (31HHA).
AMM 21-61-13-400-001.
AMM 21-61-13-400-001.
(4) If the fault continues:
- disconnect the electrical connector (28HHA)
AMM 21-61-51-000-001 and, - at the electrical connector (28HHA) do a check for a short circuit between:
* pins D and E, D and F, E and F and,
* GND and pins D, E and F.
ASM 216102.
- connector (28HHA) pin D and PC 2 connector (27HHAB) pin 3D,
- connector (28HHA) pin E and PC 2 connector (27HHAB) pin 4A,
- connector (28HHA) pin F and PC 2 connector (27HHAB) pin 4B.
ASM 216102. - connect the electrical connector (28HHA).
AMM 21-61-51-400-001.
AMM 21-61-51-400-001.
C. If the fault continues:
(1) Disconnect the electrical connector (30HHA)
AMM 21-61-53-000-001 and,
AMM 21-61-53-400-001.
Subtask 21-61-00-810-200-C ** ON A/C NOT FOR ALL (1) Disconnect the electrical connector (30HHA)
AMM 21-61-53-000-001 and,
- at the electrical connector (30HHA) do a check for a short circuit between:
* pins U and J, U and K, U and L, J and K, J and L, K and L, C and D and,
* GND and pins U, J, K, L and C.
ASM 216102.
- connector (30HHA) pin U and PC 2 connector (27HHAA) pin 2A,
- connector (30HHA) pin J and PC 2 connector (27HHAA) pin 2B,
- connector (30HHA) pin K and PC 2 connector (27HHAA) pin 2C,
- connector (30HHA) pin L and PC 2 connector (27HHAA) pin 2D,
- connector (30HHA) pin C and PC 2 connector (27HHAA) pin 5B.
ASM 216102. - connect the electrical connector (30HHA).
AMM 21-61-53-400-001.
AMM 21-61-53-400-001.
D. If the fault continues:
(1) Disconnect the electrical connector (35HHA)
AMM 21-61-12-000-001 and,
AMM 21-61-12-400-001.
(2) If the fault continues:
AMM 21-51-11-400-001.
(3) If the fault continues:
AMM 21-61-15-400-001.
5. Close-up(1) Disconnect the electrical connector (35HHA)
AMM 21-61-12-000-001 and,
- at the electrical connector (35HHA) do a check for a short circuit between:
* pins A and B, A and C, B and C and,
* GND and pins A, B and C.
ASM 216102.
- connector (35HHA) pin A and PC 2 connector (27HHAB) pin 1A,
- connector (35HHA) pin B and PC 2 connector (27HHAB) pin 1B,
- connector (35HHA) pin C and PC 2 connector (27HHAB) pin 1C.
ASM 216102. - connect the electrical connector (35HHA).
AMM 21-61-12-400-001.
AMM 21-61-12-400-001.
(2) If the fault continues:
- disconnect the electrical connector (7557VCA)
AMM 21-51-11-000-001 and, - at the electrical connector (7557VC) do a check for a short circuit between:
* pins C and B, C and A, C and D, B and A, B and D, A and D and,
* GND and pins A, B, C and D.
ASM 215101.
- connector (7557VC) pin C and PC 2 connector (27HHAB) pin 10B,
- connector (7557VC) pin B and PC 2 connector (27HHAB) pin 9D,
- connector (7557VC) pin A and PC 2 connector (27HHAB) pin 9C,
- connector (7557VC) pin D and PC 2 connector (27HHAB) pin 10C.
ASM 215101. - connect the electrical connector (7557VCA).
AMM 21-51-11-400-001.
AMM 21-51-11-400-001.
(3) If the fault continues:
- disconnect the electrical connector (34HHA)
AMM 21-61-15-000-001 and, - at the electrical connector (34HHA) do a check for a short circuit between:
* pins A and B, A and C, B and C and,
* GND and pins A, B and C.
ASM 216102.
- connector (34HHA) pin A and PC 2 connector (27HHAB) pin 11D,
connector (34HHA) pin B and PC 2 connector (27HHAB) pin 12B,
connector (34HHA) pin C and PC 2 connector (27HHAB) pin 12A.
ASM 216102. - connect the electrical connector (34HHA).
AMM 21-61-15-400-001.
AMM 21-61-15-400-001.
- install the removed P2 CONTROLLER [27HH]
AMM 21-61-34-400-001. - close the CB's 21HH (W22), 22HH (Y20), 23HH (W21) and 24HH (Y21).
Subtask 21-61-00-860-088-A
A. Put the aircraft back to its initial configuration.