Pack 1 Fault
TASK 21-61-00-810-803-A
Pack 1 Fault
1. Possible Causes
A. Referenced Information
3. Fault Confirmation
Subtask 21-61-00-710-054-A ** ON A/C NOT FOR ALL
Subtask 21-61-00-810-066-A
Subtask 21-61-00-860-052-A
[Rev.8 from Aug 2018]
2026.04.04 04:38:53 UTC
Pack 1 Fault
1. Possible Causes
- pressure sense line
- P1 FLOW CTL VALVE [11HB]
- SENSOR-COMPRESSOR PNEUMATIC OVHT [10HM9]
- FLOW CTL UNIT - PACK 1 [23HB]
- SENSOR-COMPRESSOR TEMPERATURE [12HH]
- SENSOR-COMPRESSOR OVHT [15HH]
- P1 FLOW SENSOR [10HB]
- SDAC
- SENSOR-DELTA P, PACK 1 [23HB2]
- P/BSW-AIR COND/PACK 1 [7HB]
- BOARD-ANN LT TEST & INTFC [8LP]
- P1 CONTROLLER [7HH]
- wiring
- CONT-AIR COND SYSTEM 1 [47HH]
- VALVE-TURBINE BYPASS [10HH]
A. Referenced Information
| REFERENCE | DESIGNATION |
|---|---|
| TSM TASK 21-51-00-810-803-A | Pack 1 Flow Control Valve (Pack 1 Flow Control Unit) Fault |
| AMM 12-33-21-618-001 | Pre-conditioning through the LP Ground Connection |
| AMM 21-51-00-200-001 | Delta P Sense Lines Torque Check and Inspection |
| ASM 215102 | |
| AMM 21-51-11-000-001 | Removal of the Differential Pressure Sensor |
| AMM 21-51-11-400-001 | Installation of the Differential Pressure Sensor |
| AMM 21-51-51-000-001 | Removal of the Pack Flow-Control Valve/ Pack Flow-Control Unit |
| AMM 21-51-51-400-001 | Installation of the Pack Flow-Control Valve/ Pack Flow-Control Unit |
| AMM 21-61-00-710-001 | Operational Test of the Pack Temperature-Control System |
| ASM 216104 | |
| AMM 21-61-11-000-001 | Removal of the Compressor Outlet - Temperature Sensor |
| AMM 21-61-11-400-001 | Installation of the Compressor Outlet - Temperature Sensor |
| AMM 21-61-12-000-001 | Removal of the Compressor Overheat - Temperature Sensor |
| AMM 21-61-12-400-001 | Installation of the Compressor Overheat - Temperature Sensor |
| AMM 21-61-18-000-001 | Removal of the Compressor Pneumatic Overheat-Sensor |
| AMM 21-61-18-400-001 | Installation of the Compressor Pneumatic Overheat-Sensor |
| AMM 21-61-34-000-001 | Removal of the Pack Controller |
| AMM 21-61-34-000-002 | Removal of the Air-Conditioning System Controller |
| AMM 21-61-34-400-001 | Installation of the Pack Controller |
| AMM 21-61-34-400-002 | Installation of the Air-Conditioning System Controller |
| AMM 21-61-53-000-001 | Removal of the Turbine Bypass Valve |
| AMM 21-61-53-400-001 | Installation of the Turbine Bypass Valve |
| AMM 33-14-00-710-001 | Operational Test of the Lights |
Subtask 21-61-00-710-054-A ** ON A/C NOT FOR ALL
A. Test
(2) Do a check to make sure that the pack 1 inlet-pressure indication on the ECAM BLEED page is > 20 PSI.
(3) Do a check to make sure that the pack 1 flow control-valve symbol on the ECAM BLEED page is shown in the open position.
(4) Do the operational test of the pack temperature-control system AMM 21-61-00-710-001.
Subtask 21-61-00-710-054-B ** ON A/C NOT FOR ALL NOTE: If the PACK 1 FAULT warning has appeared during engine start or the flow control valve did not close during engine start (Ref. TSM TASK 21-51-00-810-803).
(1) Do the pre-conditioning through the HP ground connection AMM 12-33-21-618-001. (2) Do a check to make sure that the pack 1 inlet-pressure indication on the ECAM BLEED page is > 20 PSI.
(3) Do a check to make sure that the pack 1 flow control-valve symbol on the ECAM BLEED page is shown in the open position.
(4) Do the operational test of the pack temperature-control system AMM 21-61-00-710-001.
NOTE: If a fault is detected, the PC gives a fault code for shop maintenance in addition to the related CFDS message(s) (refer to TSM chapter 21-63-00, page block 301).
A. Test
(2) Do a check to make sure that the pack 1 inlet-pressure indication on the ECAM BLEED page is > 20 PSI.
(3) Do a check to make sure that the pack 1 flow control-valve symbol on the ECAM BLEED page is shown in the open position.
(4) Do the operational test of the pack temperature-control system AMM 21-61-00-710-001.
4. Fault IsolationNOTE: If the PACK 1 FAULT warning has appeared during engine start or the flow control system did not close during engine start (Ref. TSM TASK 21-51-00-810-803).
(1) Do the pre-conditioning through the HP ground connection AMM 12-33-21-618-001. (2) Do a check to make sure that the pack 1 inlet-pressure indication on the ECAM BLEED page is > 20 PSI.
(3) Do a check to make sure that the pack 1 flow control-valve symbol on the ECAM BLEED page is shown in the open position.
(4) Do the operational test of the pack temperature-control system AMM 21-61-00-710-001.
Subtask 21-61-00-810-066-A
A. If the pack 1 inlet-pressure indication on the ECAM BLEED page is < 20 PSI:
Subtask 21-61-00-810-067-A ** ON A/C NOT FOR ALL - increase the pressure to > 25 PSI.
B. If the pack 1 flow control-valve symbol on the ECAM BLEED page is shown in the closed position:
Subtask 21-61-00-810-054-B ** ON A/C NOT FOR ALL - do a check of the pressure sense line between the FCV (11HB) and the SENSOR (10HM9) for leaks.
- if leaks are found, tighten the connection or repair the line AMM 21-51-11-000-001, AMM 21-51-11-400-001, AMM 21-61-18-000-001 and AMM 21-61-18-400-001.
- replace the P1 FLOW CTL VALVE [11HB] AMM 21-51-51-000-001 and AMM 21-51-51-400-001.
- replace the SENSOR-COMPRESSOR PNEUMATIC OVHT [10HM9] AMM 21-61-18-000-001 and AMM 21-61-18-400-001.
C. If the test confirms the fault:
(1) If the resistance values are out of the specified limits:
(a) If the resistance values are out of the specified limits:
Do the inspection of the delta P sense lines AMM 21-51-00-200-001.
(4) If the fault continues:
Replace the P1 FLOW SENSOR [10HB] AMM 21-51-11-000-001 and AMM 21-51-11-400-001.
(5) If the fault continues:
(a) Swap the SDAC's (1WV1 and 1WV2). (Ref.AMM Task 31-55-34-401)
(b) If this action has solved the problem:
(a) Open the CB's for the Pack Controller 1+2.
(b) Disconnect the Pack Controller's. ( Ref.AMM Task 21-61-34-401)
(c) Diconnect the electrical connectors at the FCV£1 (11HB) and FCV£2 (8HB). (Ref.AMM Task 21-51-51-401)
(d) Disconnect the SDAC£1.
(e) Do a check for GND at the SDAC£1 connector AA pin 10D.
(f) Do a check for GND at the SDAC£1 connector AA pin 13B.
(h) If there is GND contact do a check of the wiring and repair if nessesary.
Subtask 21-61-00-810-107-A ** ON A/C NOT FOR ALL - do a check that the resistance of the compressor temperature sensor (12HH) measured between connector A/A and A/B is in these limits ASM 216104:
| Temp (Deg.C) | OHMS |
|---|---|
| + 10 | 103.9 +/- 0.5 |
| + 20 | 107.8 +/- 0.5 |
| + 30 | 111.7 +/- 0.5 |
| + 50 | 119.4 +/- 0.5 |
| + 70 | 127.1 +/- 0.5 |
| + 100 | 138.5 +/- 0.5 |
- replace the SENSOR-COMPRESSOR TEMPERATURE [12HH] AMM 21-61-11-000-001 and AMM 21-61-11-400-001.
- do a check that the resistance of the compressor overheat sensor (15HH) measured between connector A/A and A/B is in these limits ASM 216104:
| Temp (Deg.C) | OHMS |
|---|---|
| + 10 | 103.9 +/- 0.5 |
| + 20 | 107.8 +/- 0.5 |
| + 30 | 111.7 +/- 0.5 |
| + 50 | 119.4 +/- 0.5 |
| + 70 | 127.1 +/- 0.5 |
| + 100 | 138.5 +/- 0.5 |
- replace the SENSOR-COMPRESSOR OVHT [15HH] AMM 21-61-12-000-001 and AMM 21-61-12-400-001.
Do the inspection of the delta P sense lines AMM 21-51-00-200-001.
(4) If the fault continues:
Replace the P1 FLOW SENSOR [10HB] AMM 21-51-11-000-001 and AMM 21-51-11-400-001.
(5) If the fault continues:
(a) Swap the SDAC's (1WV1 and 1WV2). (Ref.AMM Task 31-55-34-401)
(b) If this action has solved the problem:
- replace the SDAC which formerly was SDAC1.
(a) Open the CB's for the Pack Controller 1+2.
(b) Disconnect the Pack Controller's. ( Ref.AMM Task 21-61-34-401)
(c) Diconnect the electrical connectors at the FCV£1 (11HB) and FCV£2 (8HB). (Ref.AMM Task 21-51-51-401)
(d) Disconnect the SDAC£1.
(e) Do a check for GND at the SDAC£1 connector AA pin 10D.
(f) Do a check for GND at the SDAC£1 connector AA pin 13B.
NOTE: There should be no GND contact
(g) If there is no GND contact, reconnect the SDAC£1. (h) If there is GND contact do a check of the wiring and repair if nessesary.
D. If the test gives the maintenance message TEST OK, but the FAULT legend on the pushbutton switch AIR COND/PACK 1, which is installed on the panel 30VU, comes on:
(2) If the fault continues:
Subtask 21-61-00-810-067-B ** ON A/C NOT FOR ALL - do the operational test of the annunciator light test system AMM 33-14-00-710-001.
(2) If the fault continues:
- do a check of the P/BSW-AIR COND/PACK 1 [7HB] and replace it if necessary ASM 215102.
- do a check of the BOARD-ANN LT TEST & INTFC [8LP] and replace it if necessary ASM 215102.
- replace the P1 CONTROLLER [7HH] AMM 21-61-34-000-001 and AMM 21-61-34-400-001.
- do a check and repair the wiring between:
RELAY (8LP) connector A/30 and SW (7HB) connector A/7,
RELAY (8LP) connector A/41 and GND,
RELAY (8LP) connector A/27 and PC 1 (7HH) connector AB/7A
RELAY (8LP) connector A/27 and RELAY (15HB) connector B/A2,
RELAY (8LP) connector A/29 and CB (1HB) ASM 215102.
E. If the pack 1 flow control-valve symbol on the ECAM BLEED page is shown in the closed position:
Subtask 21-61-00-810-054-C ** ON A/C NOT FOR ALL - replace the FLOW CTL UNIT - PACK 1 [23HB] AMM 21-51-51-000-001 and AMM 21-51-51-400-001.
F. If the test confirms the fault:
(1) If the resistance values are out of the specified limits:
Replace the SENSOR-DELTA P, PACK 1 [23HB2] AMM 21-51-11-000-001 and AMM 21-51-11-400-001.
(3) If the fault continues:
(a) Swap the SDAC's (1WV1 and 1WV2).(Ref.AMM Task 31-55-34-401)
(b) If this action has solved the problem:
(a) Open the CB's for the ACSC1+2.
(b) Disconnect the ACSC1 and ACSC2 ( Ref.AMM Task 21-61-34-402)
(c) Diconnect the electrical connectors at the FCS£1 (23HB) and FCS£2 (24HB). (Ref.AMM Task 21-51-51-401)
(d) Disconnect the SDAC£1.
(e) Do a check for GND at the SDAC£1 connector AA pin 10D.
(f) Do a check for GND at the SDAC£1 connector AA pin 13B.
(h) If there is GND contact do a check of the wiring and repair if nessesary.
Subtask 21-61-00-810-107-B ** ON A/C NOT FOR ALL - do a check that the resistance of the compressor temperature sensor (12HH) measured between connector A/B and A/C and connector A/E and A/F is in these limits ASM 216104:
| Temp (Deg.C) | OHMS |
|---|---|
| + 10 | 103.9 +/- 0.5 |
| + 20 | 107.8 +/- 0.5 |
| + 30 | 111.7 +/- 0.5 |
| + 50 | 119.4 +/- 0.5 |
| + 70 | 127.1 +/- 0.5 |
| + 100 | 138.5 +/- 0.5 |
- replace the SENSOR-COMPRESSOR TEMPERATURE [12HH] AMM 21-61-11-000-001 and AMM 21-61-11-400-001.
Replace the SENSOR-DELTA P, PACK 1 [23HB2] AMM 21-51-11-000-001 and AMM 21-51-11-400-001.
(3) If the fault continues:
(a) Swap the SDAC's (1WV1 and 1WV2).(Ref.AMM Task 31-55-34-401)
(b) If this action has solved the problem:
- replace the SDAC which formerly was SDAC£1.
(a) Open the CB's for the ACSC1+2.
(b) Disconnect the ACSC1 and ACSC2 ( Ref.AMM Task 21-61-34-402)
(c) Diconnect the electrical connectors at the FCS£1 (23HB) and FCS£2 (24HB). (Ref.AMM Task 21-51-51-401)
(d) Disconnect the SDAC£1.
(e) Do a check for GND at the SDAC£1 connector AA pin 10D.
(f) Do a check for GND at the SDAC£1 connector AA pin 13B.
NOTE: There should be no GND contact
(g) If there is no GND contact, reconnect the SDAC£1. (h) If there is GND contact do a check of the wiring and repair if nessesary.
G. If the test gives the maintenance message TEST OK, but the FAULT legend on the pushbutton switch AIR COND/PACK 1, which is installed on the panel 30VU, comes on:
(2) If the fault continues:
Subtask 21-61-00-810-268-A ** ON A/C NOT FOR ALL - do the operational test of the annunciator light test system AMM 33-14-00-710-001.
(2) If the fault continues:
- do a check of the P/BSW-AIR COND/PACK 1 [7HB] and replace it if necessary ASM 215102.
- do a check of the BOARD-ANN LT TEST & INTFC [8LP] and replace it if necessary ASM 215102.
- replace the CONT-AIR COND SYSTEM 1 [47HH] AMM 21-61-34-000-002 and AMM 21-61-34-400-002.
- do a check and repair the wiring ASM 215102 from:
- the RELAY (8LP)A pin 30 and the SW (7HB)A pin 7,
- the RELAY (8LP)A pin 41 and ground,
- the RELAY (8LP)A pin 27 and the ACSC1 (47HH).
H. If the fault continues:
Subtask 21-61-00-810-268-B ** ON A/C NOT FOR ALL - replace the VALVE-TURBINE BYPASS [10HH] AMM 21-61-53-000-001 and AMM 21-61-53-400-001.
- do a check and repair the wiring ASM 216104 from:
- the VALVE (10HH) to the PC 1 (7HH) and,
- the VALVE (10HH) to ground.
H. If the fault continues:
Subtask 21-61-00-710-055-A - replace the VALVE-TURBINE BYPASS [10HH] AMM 21-61-53-000-001 and AMM 21-61-53-400-001.
- do a check and repair the wiring ASM 216104 from:
- the VALVE (10HH) to the ACSC1 (47HH)
- the VALVE (10HH) to ground.
I. Do the test as given in the Para. 3.A.
5. Close-upSubtask 21-61-00-860-052-A
A. Put the aircraft back to its initial configuration.