Replacement of the Bonded Seal on the Axial Junction-Shroud Fitting [CFML]
TASK 72-24-06-960-801-A
Replacement of the Bonded Seal on the Axial Junction-Shroud Fitting
This repair procedure gives instructions to replace the bonded seal on the axial shroud junction fitting.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
C. Work Zones and Access Panels
D. Referenced Information
3. Job Set-up
Subtask 72-24-06-941-053-A
Subtask 72-24-06-220-050-A
Subtask 72-24-06-942-050-A
[Rev.10 from 2021]
2026.04.01 02:53:02 UTC
Replacement of the Bonded Seal on the Axial Junction-Shroud Fitting
WARNING:
BE CAREFUL WHEN YOU DO WORK ON THE ENGINE PARTS AFTER THE ENGINE SHUTDOWN. USE APPLICABLE THERMAL GLOVES. THE ENGINE PARTS CAN STAY HOT FOR ONE HOUR AFTER SHUTDOWN AND CAN BURN YOU.
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
WARNING:
USE PROTECTIVE GLOVES TO PREVENT INJURY FROM SHARP EDGES AND ROUGH SURFACES.
WARNING:
DO NOT LET TITANIUM DUST COLLECT. DISCARD ALL TITANIUM WASTE IN AN APPROVED CONTAINER. TITANIUM DUST IS EXTREMELY FLAMMABLE.
WARNING:
DO NOT USE WATER TO EXTINGUISH A TITANIUM FIRE. EXTINGUISH WITH AN APPROVED CHEMICAL FOR METAL FIRES.
WARNING:
DO NOT USE HALOGEN PRODUCTS. TITANIUM ALLOY PARTS REACT TO CHLORINATED HYDROCARBONS. IF YOU DO NOT OBEY THIS INSTRUCTION, INJURY TO PERSONS CAN OCCUR.
CAUTION:
WHEN YOU PROCESS TITANIUM PARTS, DO NOT USE TOOL FIXTURE DETAILS MADE OF OR COATED WITH CADMIUM, BISMUTH, TIN, ZINC, GOLD OR SILVER. IF YOU DO, THESE MATERIALS CAN HAVE AN UNWANTED EFFECT ON THE TITANIUM PARTS.
CAUTION:
DO NOT USE TOOLS OR CONSUMABLE PRODUCTS THAT WERE USED TO MIX MATERIALS OTHER THAN TITANIUM. IF YOU DO NOT OBEY THIS PRECAUTION, YOU CAN CAUSE CONTAMINATION OF THE TITANIUM.
CAUTION:
WHEN YOU USE POWER TOOLS, MAKE SURE THAT YOU DO NOT CAUSE HEAT THAT WILL RESULT IN THERMAL STRESS. THERMAL STRESS CAN CAUSE ENGINE FAILURE.
1. Reason for the JobThis repair procedure gives instructions to replace the bonded seal on the axial shroud junction fitting.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | 1 | AIR SOURCE FILTERED, DRY |
| No specific | AR | WARNING NOTICE(S) |
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.CP1039) | acetone |
| (Material No.CP1041) | isopropyl alcohol |
| (Material No.CP2242) | RTV 732 |
| (Material No.CP2266) | RTV 102 |
| (Material No.CP2699) | Panasolve Plus |
| (Material No.CP2734) | RTV103 |
| (Material No.CP2772) | abrasive cloth |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 210 | CKPT,FWD COMPT BHD TO FLT COMPT BULKHEAD |
| 400 | POWER PLANT, NACELLES AND PYLONS |
| REFERENCE | DESIGNATION |
|---|---|
Subtask 72-24-06-941-053-A
A. Safety Precautions
(1) On the center pedestal, on ENG panel 115VU:
(a) Make sure that the ENG/MODE selector switch is in the NORM position.
(b) Make sure that the ENG/MASTER 1(2) control switch was in the OFF position not less than five minutes before you do this procedure.
(c) Put a WARNING NOTICE(S) in position to tell persons not to operate:
(a) Make sure that the ON legend of the FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put a WARNING NOTICE(S) in position to tell persons not to energize FADEC 1(2).
4. Procedure(1) On the center pedestal, on ENG panel 115VU:
(a) Make sure that the ENG/MODE selector switch is in the NORM position.
(b) Make sure that the ENG/MASTER 1(2) control switch was in the OFF position not less than five minutes before you do this procedure.
(c) Put a WARNING NOTICE(S) in position to tell persons not to operate:
- The ENG/MODE selector switch
- The ENG/MASTER 1(2) control switch.
(a) Make sure that the ON legend of the FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put a WARNING NOTICE(S) in position to tell persons not to energize FADEC 1(2).
Subtask 72-24-06-220-050-A
A. Dimensional Information
Table 801 - Dimensional Information
Subtask 72-24-06-960-050-A Table 801 - Dimensional Information
| Description | Minimum In-Process Dimension | Maximum In-Process Dimension | Minimum Finish Dimension | Maximum Finish Dimension | Reference Dimension |
|---|---|---|---|---|---|
| DIM A | | | | 0.0331 in. (0.84 mm) | |
| DIM B | | | | 0.0724 in. (1.84 mm) | |
B. Remove the seal as follows:
(2) Remove the remaining bonded material from the part. Immerse the part in the stripping agent Panasolve Plus (Material No.CP2699) .
Subtask 72-24-06-120-050-A CAUTION:
REMOVE THE SEAL CAREFULLY TO PREVENT DAMAGE TO THE PART.
CAUTION:
WHEN YOU DO THIS PROCEDURE, BE CAREFUL NOT TO REMOVE THE ANODIZED LAYER OF THE ALUMINUM PARTS.
(1) Remove completely the seal. (2) Remove the remaining bonded material from the part. Immerse the part in the stripping agent Panasolve Plus (Material No.CP2699) .
C. Prepare the area to be bonded.
(1) Make the surfaces (metallic part and seal) to be bonded rough with an abrasive cloth (Material No.CP2772) .
SPM 702111 .
(3) Dry the surfaces.
Subtask 72-24-06-210-051-A (1) Make the surfaces (metallic part and seal) to be bonded rough with an abrasive cloth (Material No.CP2772) .
NOTE: You can use acetone (Material No.CP1039) to make rough the surface of the seal.
(2) Clean the metallic part area and the seal to be bonded with a clean cloth soaked in isopropyl alcohol (Material No.CP1041) only (3) Dry the surfaces.
WARNING:
WHEN YOU USE COMPRESSED AIR:
(a) Blow the surfaces (metallic part and seal) to be bonded with an oil-free AIR SOURCE FILTERED, DRY. - USE THE CORRECT PROTECTION (FACE SHIELD OR GOGGLES)
- DO NOT POINT THE AIRFLOW AT YOURSELF OR OTHER PERSONS
- DO NOT LET THE PRESSURE BE MORE THAN 30 PSIG (200 KPA).
D. Do a visual inspection of the area where you will bond the new seal.
(1) The deviations below are not permitted:
(a) Fretting, erosion, wear
(b) Nicks, scratches, cracks
(c) Dents.
Subtask 72-24-06-960-051-A (1) The deviations below are not permitted:
(a) Fretting, erosion, wear
(b) Nicks, scratches, cracks
(c) Dents.
E. Rebond the seal SPM 706612 and the instructions that follow:
(2) Do a dimensional inspection (See the sheet 2 of the figure and refer to Para. 4.A.).
5. Close-upNOTE: As an alternative to RTV 732 (Material No.CP2242) , you can use RTV 102 (Material No.CP2266) or RTV103 (Material No.CP2734) .
NOTE: You must respect the following conditions:
(1) The adhesive coating thickness must be 0.008 in. (0.20 mm) maximum. If necessary, equalize overflow of adhesive. - Temperature above 58 deg.F (14.44 deg.C)
- Humidity between 40 percent and 70 percent.
(2) Do a dimensional inspection (See the sheet 2 of the figure and refer to Para. 4.A.).
Subtask 72-24-06-942-050-A
A. Put the aircraft back to its initial configuration.
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Remove the WARNING NOTICE(S).
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Remove the WARNING NOTICE(S).
Bonded Seal on the Axial Junction-Shroud Fitting