Installation of the Blade Seal of the Outboard Flap

TASK 27-54-62-400-802-A
Installation of the Blade Seal of the Outboard Flap

WARNING: PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU START A TASK ON OR NEAR:

THE FLIGHT CONTROLS
THE FLIGHT CONTROL SURFACES
THE LANDING GEAR AND THE RELATED DOORS
COMPONENTS THAT MOVE.

MOVEMENT OF COMPONENTS CAN KILL OR CAUSE INJURY TO PERSONS AND/OR CAN CAUSE DAMAGE TO THE EQUIPMENT.

WARNING: MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING GEAR. THIS WILL PREVENT UNWANTED MOVEMENT OF THE LANDING GEAR, AND THUS POSSIBLE INJURY TO PERSONS AND DAMAGE TO THE AIRCRAFT AND/OR EQUIPMENT.

WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.

CAUTION: BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:

DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY. INCORRECT INSTALLATION CAN CAUSE DAMAGE.

ZONE: 587
ZONE: 687

1. Reason for the Job
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment

REFERENCE	QTY	DESIGNATION
No specific	1	ACCESS PLATFORM 3M (10 FT)
No specific	AR	SAFETY BARRIER(S)
No specific	1	SCRAPER - NON METALLIC
No specific	AR	WARNING NOTICE(S)
98D27803000000	1	LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION

B. Consumable Materials

REFERENCE	DESIGNATION
(Material No.06ABB1)	Polysulfide Sealant-Fuel Tank Fillet -
(Material No.06LCG9)	Non Hardening Jointing Putty-Medium Temp. Area - -
(Material No.08BAA9)	Non Aqueous Cleaner-General - -
(Material No.08BBF1)	Non Aqueous Cleaner_- Methyl-Ethyl-Ketone -
(Material No.14SBA1)	Textile-Lint free Cotton -

C. Work Zones and Access Panels

ZONE/ACCESS	ZONE DESCRIPTION
587	FLAP N° 2
687	FLAP N° 2

D. Referenced Information

REFERENCE	DESIGNATION
TASK 27-50-00-866-008-A	Extension of the Flaps on the Ground
TASK 27-50-00-866-008-A-01	Extension of the Flaps/Slats on the Ground
TASK 27-50-00-866-009-A	Retraction of the Flaps on the Ground
TASK 27-50-00-866-009-A-01	Retraction of the Flaps/Slats on the Ground
Blade Seal of the Outboard Flap - Adjustment
Blade Seal of the Outboard Flap

3. Job Set-up
Subtask 27-54-62-941-066-A

A. Safety Precautions
(1) Make sure that the SAFETY BARRIER(S) are in position.
(2) Make sure that the WARNING NOTICE(S) are in the cockpit to tell persons not to operate:

The flight controls
The hydraulic system.

Subtask 27-54-62-860-067-A

B. Aircraft Maintenance Configuration

WARNING: MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS SURFACES ARE CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR DAMAGE TO EQUIPMENT.

(1) Make sure that the flaps are fully extended (Ref. AMM TASK 27-50-00-866-008).
(2) Make sure that the 98D27803000000 LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is installed on the slat/flap control lever.

Subtask 27-54-62-865-072-A

C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

PANEL	DESIGNATION	FIN	LOCATION
** ON A/C NOT FOR ALL
49VU	FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1	6CV	B07
** ON A/C NOT FOR ALL
49VU	FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1	6CV	B02
** ON A/C ALL
121VU	FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2	8CV	Q21

Subtask 27-54-62-010-058-A

D. Get Access
(1) Make sure that the ACCESS PLATFORM 3M (10 FT) is below the applicable outboard flap.

4. Procedure

CAUTION: BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:

DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY. INCORRECT INSTALLATION CAN CAUSE DAMAGE.

Subtask 27-54-62-420-099-A

A. Preparation for Installation
(1) If necessary, remove the sealant from the cover strip (2) and the outboard flap (6) with a SCRAPER - NON METALLIC.
(2) Clean the component interface and/or the adjacent area with a clean Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) .
(3) Clean the screws (3) and (5) with a clean Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner_- Methyl-Ethyl-Ketone - (Material No.08BBF1) .
(4) Make sure that the parts retained from the removed component are clean and in the correct condition.
(5) Do an inspection of the component interfaces and the adjacent area.

Subtask 27-54-62-420-100-A

B. Installation of the Blade Seal of the Outboard Flap
(1) Apply Non Hardening Jointing Putty-Medium Temp. Area - - (Material No.06LCG9) to the screws (3) and (5).
(2) Put the blade seal (1) and the cover strip (2) on the outboard end of the outboard flap (6). After installation of these items, hold them in position for the next step.
(3) Install the screws (3), (4) and (5).
(4) Do the adjustment of the blade seal (1):

Blade Seal of the Outboard Flap

(a) Make sure that dimension M is between 27.4 mm (1.08 in.) and 39.4 mm (1.55 in.).
(b) Make sure that dimension N is 8 mm (0.31 in.).
(c) If necessary, loosen the screws (3), (4) and (5) and move the blade seal (1) until dimension N is 8 mm (0.31 in.).
(5) Tighten the screws (3), (4) and (5) until the blade seal (1) is compressed but not out of shape.
(6) Apply a bead of the Polysulfide Sealant-Fuel Tank Fillet - (Material No.06ABB1) between the cover strip (2) and the outboard flap (6).

5. Close-up
Subtask 27-54-62-410-060-A

A. Close Access
(1) Remove the access platform(s).

Subtask 27-54-62-865-070-A

B. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

PANEL	DESIGNATION	FIN	LOCATION
** ON A/C NOT FOR ALL
49VU	FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1	6CV	B07
** ON A/C NOT FOR ALL
49VU	FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1	6CV	B02
** ON A/C ALL
121VU	FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2	8CV	Q21

Subtask 27-54-62-860-068-A

C. Aircraft Maintenance Configuration

WARNING: MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS SURFACES ARE CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR DAMAGE TO EQUIPMENT.

(1) Make sure that the work area is clean and clear of tools and other items.
(2) Remove the 98D27803000000 LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the slat/flap control lever.
(3) Fully retract the flaps (Ref. AMM TASK 27-50-00-866-009).

Subtask 27-54-62-942-059-A

D. Removal of Equipment
(1) Remove the WARNING NOTICE(S).
(2) Remove the safety barriers.

[Rev.10 from 2021] 2026.03.31 23:55:03 UTC