Installation of the Leading Edge Panels 2 and 5 on the Outboard Flap
TASK 27-54-62-400-003-A
Installation of the Leading Edge Panels 2 and 5 on the Outboard Flap
Self Explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
C. Work Zones and Access Panels
D. Referenced Information
3. Job Set-up
Subtask 27-54-62-941-062-A
Subtask 27-54-62-865-058-A
[Rev.10 from 2021]
2026.03.31 23:54:58 UTC
Installation of the Leading Edge Panels 2 and 5 on the Outboard Flap
WARNING:
MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING NOTICES ARE IN POSITION.
WARNING:
MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING GEAR. THIS WILL PREVENT UNWANTED MOVEMENT OF THE LANDING GEAR, AND THUS POSSIBLE INJURY TO PERSONS AND DAMAGE TO THE AIRCRAFT AND/OR EQUIPMENT.
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
CAUTION:
BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
1. Reason for the Job- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY. INCORRECT INSTALLATION CAN CAUSE DAMAGE.
Self Explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | AR | ACCESS PLATFORM 3M (10 FT) |
| No specific | AR | SAFETY BARRIER(S) |
| No specific | AR | WARNING NOTICE(S) |
| 98D27803000000 | 1 | LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION |
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.03FAB1) | Mineral Oil base Grease-- Vaseline or Petrolatum - |
| (Material No.06AAB1) | Polysulfide Sealant-General Purpose Fillet - |
| (Material No.08BAA9) | Non Aqueous Cleaner-General - - |
| (Material No.14SBA1) | Textile-Lint free Cotton - |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| 587 | FLAP N° 2 |
| 687 | FLAP N° 2 |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 27-50-00-866-008-A | Extension of the Flaps on the Ground |
| TASK 27-50-00-866-008-A-01 | Extension of the Flaps/Slats on the Ground |
| TASK 27-50-00-866-009-A | Retraction of the Flaps on the Ground |
| TASK 27-50-00-866-009-A-01 | Retraction of the Flaps/Slats on the Ground |
Subtask 27-54-62-941-062-A
A. Safety Precautions
(1) Make sure that the SAFETY BARRIER(S) are in position.
(2) Make sure that the WARNING NOTICE(S) is in position to tell persons not to pressurize the hydraulic system.
(3) Make sure that the WARNING NOTICE(S) is in position to tell persons not to operate the flight controls.
Subtask 27-54-62-860-063-A (1) Make sure that the SAFETY BARRIER(S) are in position.
(2) Make sure that the WARNING NOTICE(S) is in position to tell persons not to pressurize the hydraulic system.
(3) Make sure that the WARNING NOTICE(S) is in position to tell persons not to operate the flight controls.
B. Aircraft Maintenance Configuration
(2) Make sure that the 98D27803000000 LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is installed on the flap/slat control lever.
(3) Make sure that the ACCESS PLATFORM 3M (10 FT) is below the applicable flap.
4. ProcedureWARNING:
MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS SURFACES ARE CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR DAMAGE TO EQUIPMENT.
(1) Make sure that the flaps are extended fully (Ref. AMM TASK 27-50-00-866-008). (2) Make sure that the 98D27803000000 LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is installed on the flap/slat control lever.
(3) Make sure that the ACCESS PLATFORM 3M (10 FT) is below the applicable flap.
CAUTION:
BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
Subtask 27-54-62-420-097-A - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY. INCORRECT INSTALLATION CAN CAUSE DAMAGE.
A. Preparation for Installation
(1) Do an inspection of the component interfaces and the adjacent area.
(2) Clean the interface of the leading edge panel and the outboard flap with a Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) .
Subtask 27-54-62-420-066-B ** ON A/C NOT FOR ALL (1) Do an inspection of the component interfaces and the adjacent area.
(2) Clean the interface of the leading edge panel and the outboard flap with a Textile-Lint free Cotton - (Material No.14SBA1) made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) .
B. Installation of the Leading Edge Panels 2 and 5 on the Outboard Flap
(2) Apply a layer of Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) to the interface of the leading edge panel 5 (2) and the outboard flap.
(3) Apply a layer of Mineral Oil base Grease-- Vaseline or Petrolatum - (Material No.03FAB1) to the contact areas of the leading edge panel 5 (2).
(4) Install the leading edge panel 5 (2) with the screws (1).
(5) Clean the groove between the leading edge panel 5 (2) and the outboard flap with Non Aqueous Cleaner-General - - (Material No.08BAA9) .
(6) Seal the groove between the leading edge panel 5 (2) and the outboard flap with Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) .
Subtask 27-54-62-420-066-C ** ON A/C NOT FOR ALL NOTE: The leading edge panel 2 is attached to the outboard flap with rivets.
(1) Install the leading edge panel 2 on the outboard flap.(2) Apply a layer of Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) to the interface of the leading edge panel 5 (2) and the outboard flap.
(3) Apply a layer of Mineral Oil base Grease-- Vaseline or Petrolatum - (Material No.03FAB1) to the contact areas of the leading edge panel 5 (2).
(4) Install the leading edge panel 5 (2) with the screws (1).
(5) Clean the groove between the leading edge panel 5 (2) and the outboard flap with Non Aqueous Cleaner-General - - (Material No.08BAA9) .
(6) Seal the groove between the leading edge panel 5 (2) and the outboard flap with Polysulfide Sealant-General Purpose Fillet - (Material No.06AAB1) .
B. Installation of the Leading Edge Panels 2 and 5 on the Outboard Flap
(1) Install the leading edge panels 2 and 5 with rivets.
5. Close-up(1) Install the leading edge panels 2 and 5 with rivets.
Subtask 27-54-62-865-058-A
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
Subtask 27-54-62-860-062-A | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 49VU | FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 | 6CV | B07 |
| ** ON A/C NOT FOR ALL | |||
| 49VU | FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 | 6CV | B02 |
| ** ON A/C ALL | |||
| 121VU | FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 | 8CV | Q21 |
B. Aircraft Configuration
(2) Retract the flaps fully (Ref. AMM TASK 27-50-00-866-009).
Subtask 27-54-62-942-054-A WARNING:
MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS SURFACES ARE CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS AND/OR DAMAGE TO EQUIPMENT.
(1) Remove the 98D27803000000 LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the flap/slat control lever. (2) Retract the flaps fully (Ref. AMM TASK 27-50-00-866-009).
C. Removal of Equipment
(1) Remove the access platform(s).
(2) Remove the WARNING NOTICE(S).
(3) Remove the safety barriers.
(4) Remove the ground support and maintenance equipment, the special and standard tools and all other items.
(1) Remove the access platform(s).
(2) Remove the WARNING NOTICE(S).
(3) Remove the safety barriers.
(4) Remove the ground support and maintenance equipment, the special and standard tools and all other items.
Leading Edge Panels 2 and 5 on the Outboard Flap - Location and Detail