W DOC AIRBUS | AMM A320F

Installation of the Adaptor Ring Assembly [CFMI]


TASK 78-36-42-400-040-A
Installation of the Adaptor Ring Assembly


CAUTION: DO NOT DROP ANY BOLT OR WASHER IN VARIABLE BLEED VALVE AREA. THIS COULD CAUSE DAMAGE TO ENGINE.
FIN: 1000EM1 ** ON A/C NOT FOR ALL
FIN: 1000EM2 ** ON A/C NOT FOR ALL
1. Reason for the Job
Self explanatory
2. Job Set-up Information
 A. Fixtures, Tools, Test and Support Equipment
REFERENCE
QTY
DESIGNATION
No specific
AR
ACCESS PLATFORM 1M(3 FT)
No specific
AR
WARNING NOTICE(S)
No specific
Torque wrench: range to between 53 and 45 lbf.in (0.60 and 0.51 m.daN ) T
No specific
Torque wrench: range to between 75 and 65 lbf.in (0.85 and 0.73 m.daN ) T
No specific
Torque wrench: range to between 80 and 70 lbf.in (0.90 and 0.79 m.daN ) T
 B. Consumable Materials
REFERENCE
DESIGNATION
(Material No.CP1039)
acetone
(Material No.CP2011)
stoddard solvent
(Material No.CP2104)
molykote G rapid
(Material No.CP2245)
finish paint EA4 blue 5991
(Material No.CP2267)
RTV 106
(Material No.CP2559)
ardrox 552
(Material No.CP2560)
turco ind 79
(Material No.CP2566)
mag-chem teksol
(Material No.CP2584)
degreasol 99 R
(Material No.CP2656)
mag-chem skysol
(Material No.CP8001)
lockwire 0.032 in. (0.8 mm) dia.
(Material No.CP8002)
lockwire 0.032 in. (0.8 mm) dia
 C. Work Zones and Access Panels
ZONE/ACCESS
ZONE DESCRIPTION
FOR [1000EM1] (ENGINE-1)
437AL, 438AR
FOR [1000EM2] (ENGINE-2)
447AL, 448AR
 D. Referenced Information
REFERENCE
DESIGNATION
TASK 71-13-00-010-040-A
Opening of the Fan Cowl Doors
TASK 71-13-00-410-040-A
Closing of the Fan Cowl Doors
TASK 78-30-00-081-041-A
Make the Thrust Reverser Serviceable after Maintenance
TASK 78-30-00-481-041-A
Make the Thrust Reverser Unserviceable for Maintenance
TASK 78-32-11-000-040-A
Removal of the Left or Right Half Door of Thrust Reverser
TASK 78-32-11-400-040-A
Installation of the Left or Right Half Door of Thrust Reverser
3. Job Set-up
Subtask 78-36-42-860-051-A ** ON A/C NOT FOR ALL
A. Aircraft Maintenance Configuration
   (1) On the center pedestal, on the ENG panel 115VU, make sure that a WARNING NOTICE(S) is in position to tell persons not to start the engine.
   (2) On the overhead maintenance panel 50VU, make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off. Make sure that a WARNING NOTICE(S) is in position to tell persons not to energize the FADEC 1(2).
   (3) Make sure that the ACCESS PLATFORM 1M(3 FT) is in position.
Subtask 78-36-42-010-059-A ** ON A/C NOT FOR ALL
B. Get Access
   (1) Make sure that the fan cowl doors are open (Ref. AMM TASK 71-13-00-010-040):
     (a) FOR [1000EM1] (ENGINE-1)
437AL 438AR
     (b) FOR [1000EM2] (ENGINE-2)
447AL 448AR
   (2) Make sure that the thrust reverser half doors are removed (Ref. AMM TASK 78-32-11-000-040).
   (3) Make sure that the hold-open rods and attachment fittings are removed.
Subtask 78-36-42-040-055-A ** ON A/C NOT FOR ALL
C. Make sure that the thrust reverser is unserviceable (Ref. AMM TASK 78-30-00-481-041).
4. Procedure
Subtask 78-36-42-210-052-A ** ON A/C NOT FOR ALL
A. Preparation before Installation as follows :
   (1) Make sure that parts are clean and damage free especially check for impact marks.
   (2) Washing
WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
     (a) If necessary, wash parts with stoddard solvent (Material No.CP2011) or acetone (Material No.CP1039) or ardrox 552 (Material No.CP2559) or turco ind 79 (Material No.CP2560) or mag-chem teksol (Material No.CP2566) or degreasol 99 R (Material No.CP2584) or mag-chem skysol (Material No.CP2656) and dry with clean compressed air.
Subtask 78-36-42-420-051-B ** ON A/C NOT FOR ALL
B. Installation of the Adaptor Ring Assembly
NOTE: You should apply a witness line of finish paint EA4 blue 5991 (Material No.CP2245) on all nuts and connections when you have checked their torques.
   (1) Install the lower stop fittings as follows :
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
F Adaptor Ring ** ON A/C NOT FOR ALL
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
     (a) Install the stop fitting on fan frame.
     (b) Attach with washers, bolts, screws and nuts.
     (c) TORQUE bolts and screws to between 80 and 70 lbf.in (0.90 and 0.79 m.daN ) T.
   (2) Install the lower struts as follows :
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
F Adaptor Ring ** ON A/C NOT FOR ALL
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
     (a) Install the lower struts.
     (b) Apply RTV 106 (Material No.CP2267) on the lower stops fitting, the lower channel bracket and on the pipe bundle box.
F Sealing of Adaptor Ring ** ON A/C NOT FOR ALL
     (c) Attach with screws.
     (d) TORQUE screws to between 53 and 45 lbf.in (0.60 and 0.51 m.daN ) T.
   (3) Install the inner flanges as follows :
     (a) Apply RTV 106 (Material No.
CP2267) on pipe bundle box and between splice assembly and inner flange.
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
F Adaptor Ring ** ON A/C NOT FOR ALL
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
     (b) Install the splice assemblies.
     (c) Attach with screws on pipe bundle box.
     (d) TORQUE screws to between 53 and 45 lbf.in (0.60 and 0.51 m.daN ) T.
     (e) Install the inner flanges.
     (f) Attach with washers and bolts.
     (g) TORQUE bolts to between 80 and 70 lbf.in (0.90 and 0.79 m.daN )
T.
     (h) Apply a bead of sealant RTV 106 (Material No.
CP2267) at the junction of lower struts with the lower strut engine .
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
F Adaptor Ring ** ON A/C NOT FOR ALL
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
   (4) Install the upper forward seal fitting as follows :
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
F Adaptor Ring ** ON A/C NOT FOR ALL
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
     (a) Install the seal fitting.
     (b) Attach with screws.
     (c) TORQUE screws to between 80 and 70 lbf.in (0.90 and 0.79 m.daN ) T.
     (d) Apply a bead of sealant RTV 106 (Material No.
CP2267) between the upper forward seal fitting and the inner flanges.
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
F Adaptor Ring ** ON A/C NOT FOR ALL
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
   (5) Install the struts as follows :
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
F Adaptor Ring ** ON A/C NOT FOR ALL
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
     (a) Install the struts.
     (b) Attach with washers and bolts.
     (c) TORQUE bolts to between 80 and 70 lbf.in (0.90 and 0.79 m.daN ) T.
     (d) Safety bolts with CP8001lockwire 0.032 in. (0.8 mm) dia. or CP8002lockwire 0.032 in. (0.8 mm) dia
   (6) Install the upper outer seal fitting as follows :
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
F Adaptor Ring ** ON A/C NOT FOR ALL
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
     (a) Install the seal fitting.
     (b) Attach with washers, four bolts and two screws.
     (c) TORQUE bolts and screws to between 80 and 70 lbf.in (0.90 and 0.79 m.daN ) T.
   (7) Install the adaptor ring flanges as follows :
NOTE: In order to retain the datum plane of the outer flange aft face, no more than three outer flange segments maximum may be replaced at any one time. No consecutive part changes are allowed.
NOTE: If more than three outer flange segments are replaced per half thrust reverser, replace all five outer flange segments.
     (a) Apply RTV 106 (Material No.
CP2267) between lower stops and adaptor ring flanges No 9 and No 10.
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
F Adaptor Ring ** ON A/C NOT FOR ALL
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
CAUTION: TO PREVENT MISMATCH, MAKE SURE THE OUTER FLANGE IS HELD TIGHTLY AGAINST THE ENGINE FLANGE. NO MISMATCH IS ALLOWED OR DAMAGE MAY OCCUR.
     (b) Attach the adaptor ring flanges with the bolts, the washers and the nuts. Do not torque the nuts.
NOTE: Do not install bolts in holes 1, 2, 4 and 5 of both sides when you install the adaptor ring flanges.
     (c) Tighten the nuts, checking the gaps between the engine flange and the adaptor ring flanges.
F Outer Flange Adjustment ** ON A/C NOT FOR ALL
NOTE: The maximum gap given relates to possible mismatch defect between the fan flange and adaptor ring flange.
NOTE: You can use the HIX3013-0G adaptor ring flange locator tool to secure the outer flange during adjustment.
F Outer Flange Locator Tool ** ON A/C NOT FOR ALL
     (d) TORQUE the adaptor ring flange nuts to between 80 and 70 lbf.in (0.90 and 0.79 m.daN ) T.
     (e) Apply RTV 106 (Material No.
CP2267) between upper outer seal fitting and outer flanges No 1 and No 2.
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
F Adaptor Ring ** ON A/C NOT FOR ALL
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
     (f) Install the bolts and nuts that install the acoustic panel to the adaptor ring.
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
     (g) Torque the nuts to between 75 and 65 lbf.in (0.85 and 0.73 m.daN ) T.
   (8) Install the upper strut and upper channel bracket as follows :
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
F Adaptor Ring ** ON A/C NOT FOR ALL
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
     (a) Install the channel bracket with washers and bolts.
     (b) TORQUE the bolts to between 80 and 70 lbf.in (0.90 and 0.79 m.daN ) T.
     (c) Attach the upper strut with the screws.
     (d) TORQUE the screws to between 53 and 45 lbf.in (0.60 and 0.51 m.daN )
T.
5. Close-up
Subtask 78-36-42-410-054-A ** ON A/C NOT FOR ALL
A. Close Access
   (1) Install the hold-open rods and attachment fitting as follows :
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
F Adaptor Ring ** ON A/C NOT FOR ALL
F Adaptor Ring Assembly ** ON A/C NOT FOR ALL
PRE SB RA32078-31
POST SB RA32078-31
END OF SB RA32078-31
     (a) If necessary, prepare the lower bracket.
       1 Apply a thin layer of molykote G rapid (Material No.CP2104) on the crankpin locator.
       2 Install the crankpin between the two cheeks.
       3 Install the three spacers, washers, bolts and nuts.
       4 TORQUE nuts to between 80 and 70 lbf.in (0.90 and 0.79 m.daN ) T
     (b) Install the lower bracket on the outer flange.
       1 Install the lower bracket with washers, bolts and nuts.
       2 TORQUE the nuts to between 80 and 70 lbf.in (0.90 and 0.79 m.daN )
T.
     (c) Install the hold-open rod and the upper bracket on the adaptor ring flange.
       1 Install the upper bracket on the adaptor ring flange.
       2 Attach with washers, bolts and nuts.
       3 TORQUE the nuts to between 80 and 70 lbf.in (0.90 and 0.79 m.daN )
T.
     (d) Install and attach the hold-open rod on the lower bracket with the quick release pin.
   (2) Install the thrust reverser half doors (
Ref. AMM TASK 78-32-11-400-040).
   (3) Make sure that the work area is clean and clear of tools and other items.
Subtask 78-36-42-440-053-A ** ON A/C NOT FOR ALL
B. Make the thrust reverser serviceable (Ref. AMM TASK 78-30-00-081-041).
Subtask 78-36-42-410-056-A ** ON A/C NOT FOR ALL
C. Close Access
   (1) Close the fan cowl doors (Ref. AMM TASK 71-13-00-410-040):
     (a) FOR [1000EM1] (ENGINE-1)
437AL 438AR
     (b) FOR [1000EM2] (ENGINE-2)
447AL 448AR
   (2) Remove the access platform(s).
   (3) Remove the WARNING NOTICE(S).
[Rev.10 from 2021] 2026.04.02 07:42:14 UTC