Removal of the Power Plant with Cobra Tool [CFMB]
TASK 71-00-00-000-042-A-02
Removal of the Power Plant with Cobra Tool
This task gives the information for the removal of the Power Plant with Cobra Tool.
The power plant can be removed in particular configuration. It is allowed to remove the power plant with or without the air intake cowl installed.
A. Fixtures, Tools, Test and Support Equipment
B. Consumable Materials
C. Work Zones and Access Panels
D. Referenced Information
3. Job Set-up
Subtask 71-00-00-740-060-A ** ON A/C NOT FOR ALL
Subtask 71-00-00-865-156-A ** ON A/C NOT FOR ALL
Subtask 71-00-00-865-146-A ** ON A/C NOT FOR ALL
Subtask 71-00-00-020-087-A ** ON A/C NOT FOR ALL
[Rev.9 from 2019]
2026.04.02 06:32:10 UTC
Removal of the Power Plant with Cobra Tool
WARNING:
MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING GEAR. THIS WILL PREVENT UNWANTED MOVEMENT OF THE LANDING GEAR, AND THUS POSSIBLE INJURY TO PERSONS AND DAMAGE TO THE AIRCRAFT AND/OR EQUIPMENT.
WARNING:
PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING:
MAKE SURE THAT ALL THE CIRCUITS IN MAINTENANCE ARE ISOLATED BEFORE YOU SUPPLY ELECTRICAL POWER TO THE AIRCRAFT. UNWANTED ELECTRICAL POWER CAN BE DANGEROUS.
WARNING:
BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
1. Reason for the JobThis task gives the information for the removal of the Power Plant with Cobra Tool.
The power plant can be removed in particular configuration. It is allowed to remove the power plant with or without the air intake cowl installed.
NOTE: Interferences between the LPTACC Inlet Airscoop assy and the Thrust reverser cowl have been observed in production on a limited number of A320 Family aircraft powered with CFM56-5B/3 engines. CFM has issued SB CFM56-5B S/B 75-0044. In order to recover the gap between the LPTACC scoop and the Thrust reverser cowl to avoid potential interference, Airbus recommends to incorporate this SB at the opportunity of Engine Removal/Installation.
2. Job Set-up InformationA. Fixtures, Tools, Test and Support Equipment
| REFERENCE | QTY | DESIGNATION |
|---|---|---|
| No specific | AR | ACCESS PLATFORM 1M(3 FT) |
| No specific | AR | CONTAINER 4 L (1 USGAL) |
| No specific | AR | COVER - PROTECTION |
| No specific | AR | PLIERS - NOSE, SOFT, LONG |
| No specific | AR | PLUG - BLANKING |
| No specific | AR | SAFETY CLIP - CIRCUIT BREAKER |
| No specific | AR | TAPE - ADHESIVE |
| No specific | AR | WARNING NOTICE(S) |
| No specific | Torque wrench: range to between 55 and 45 lbf.in (0.62 and 0.51 m.daN ) ![]() | |
| 98D27803500001 | 1 | LOCKING TOOL ZERO POS |
| EC004-003 | 1 | |
| ED005-002 | 1 | |
| S587-2BH0 | 1 | BRACE - HOLD OPEN COWLS |
| SG233-001 | 1 | SAFETY DEVICE |
| SG233-050 | 1 | BEAM FOR SAFETY DEVICE |
| TMHBS10-10-00 | 1 | BRACE-HOLD OPEN COWLS |
| TP91G1A1A0A | 1 | COBRA TOOL |
| REFERENCE | DESIGNATION |
|---|---|
| (Material No.CP8001) | lockwire 0.032 in. (0.8 mm) dia. |
| (Material No.CP8002) | lockwire 0.032 in. (0.8 mm) dia |
| ZONE/ACCESS | ZONE DESCRIPTION |
|---|---|
| FOR [1000EM1] (ENGINE-1) | |
| 437AL, 438AR, 451AL, 452AR, 473AL, 473AR | |
| FOR [1000EM2] (ENGINE-2) | |
| 447AL, 448AR, 461AL, 462AR, 483AL, 483AR | |
| REFERENCE | DESIGNATION |
|---|---|
| TASK 05-57-00-200-001-C | Aircraft Stability |
| TASK 24-41-00-861-002-A | Energize the Aircraft Electrical Circuits from the External Power |
| TASK 24-41-00-861-002-A-01 | Energize the Aircraft Electrical Circuits from the APU |
| TASK 24-41-00-861-002-A-02 | Energize the Aircraft Electrical Circuits from Engine 1(2) |
| TASK 27-80-00-866-005-A | Retracting the Slats on the Ground |
| TASK 29-14-00-614-001-A | Depressurization of the Hydraulic Reservoirs |
| TASK 31-36-00-740-015-A | Printout of the Engine/APU Hours and Cycles Stored in the Flight Data Interface and Management Unit (FDIMU) |
| TASK 71-13-00-010-040-B | Opening of the Fan Cowl Doors |
| TASK 71-13-00-410-040-B | Closing of the Fan Cowl Doors |
| TASK 78-30-00-481-041-B | Make the Thrust Reverser Unserviceable for Maintenance |
| TASK 78-36-00-010-040-B | Opening of the Thrust Reverser Doors |
| TASK 78-36-00-410-040-B | Closing of the Thrust Reverser Doors |
Subtask 71-00-00-740-060-A ** ON A/C NOT FOR ALL
A. Do a print-out of the engine hours and cycles and keep the print with the engine for follow-up (Ref. AMM TASK 31-36-00-740-006) or (Ref. AMM TASK 31-36-00-740-015).
Subtask 71-00-00-941-121-A ** ON A/C NOT FOR ALL NOTE: Some tasks will possibly not be applicable depending on whether a DMU or an FDIMU is installed on the aircraft.
B. Safety Precautions
(1) Make sure that aircraft is stable (Ref. AMM TASK 05-57-00-200-001).
(a) Put a WARNING NOTICE(S) to tell persons not to start the engine.
(3) Make sure that the engine 1(2) shutdown occurred not less than 5 minutes before you do this procedure.
(4) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put a WARNING NOTICE(S) to tell persons not to energize the FADEC 1(2).
(5) Make sure that the slats are retracted (Ref. AMM TASK 27-80-00-866-005) and install 98D27803500001 LOCKING TOOL ZERO POS on the flap and slat control lever.
(6) On the panel 30VU make sure that the APU BLEED pushbutton switch is released (ON legend off) and install a WARNING NOTICE(S) to tell the persons not to use it.
(7) Put a WARNING NOTICE(S) on the HP ground connector to tell the persons not to pressurize the pneumatic system.
Subtask 71-00-00-861-102-A ** ON A/C NOT FOR ALL Subtask 71-00-00-865-145-A ** ON A/C NOT FOR ALL (1) Make sure that aircraft is stable (Ref. AMM TASK 05-57-00-200-001).
NOTE: If the aircraft is on jacks, make sure that it is leveled before you remove the engine.
(2) On the center pedestal, on the ENG panel 115VU: (a) Put a WARNING NOTICE(S) to tell persons not to start the engine.
(3) Make sure that the engine 1(2) shutdown occurred not less than 5 minutes before you do this procedure.
(4) On the overhead maintenance panel 50VU:
(a) Make sure that the ON legend of the ENG/FADEC GND PWR/1(2) pushbutton switch is off.
(b) Put a WARNING NOTICE(S) to tell persons not to energize the FADEC 1(2).
(5) Make sure that the slats are retracted (Ref. AMM TASK 27-80-00-866-005) and install 98D27803500001 LOCKING TOOL ZERO POS on the flap and slat control lever.
(6) On the panel 30VU make sure that the APU BLEED pushbutton switch is released (ON legend off) and install a WARNING NOTICE(S) to tell the persons not to use it.
(7) Put a WARNING NOTICE(S) on the HP ground connector to tell the persons not to pressurize the pneumatic system.
WARNING:
OPEN THE PROBE HEATER CIRCUIT-BREAKERS 1DA1(2), 3DA1(2,3), 4DA1(2,3) AND 5DA1(2,3) BEFORE ENG1(2)FADEC A and EIU 1(2) C/B'S 2KS1 AND 2KS2. IF YOU DO NOT OBEY THIS SEQUENCE:
D. Open, safety and tag this(these) circuit breaker(s):- THE PROBES WILL BECOME TOO HOT.
- THIS CAN CAUSE DAMAGE TO EQUIPMENT AND INJURY TO MAINTENANCE PERSONNEL.
| PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 49VU | ENGINE/1 AND 2/IGN/SYS A | 1JH | A03 |
| 49VU | ANTI ICE/PROBES/AOA/1 | 4DA1 | D04 |
| 49VU | ANTI ICE/PROBES/PITOT/1 | 3DA1 | D02 |
| 49VU | ANTI ICE/RAIN/RPLNT/CAPT | 1DB1 | D01 |
| 49VU | COM/CVR/SPLY | 2RK | E14 |
| 49VU | COM/CVR/CTL | 4RK | E13 |
| 121VU | RCDR/DFDR | 7TU | K16 |
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL1/SQUIB/B | 2WE1 | Q44 |
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL1/SQUIB/A | 1WE1 | Q43 |
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL2/SQUIB/B | 2WE2 | Q42 |
| 121VU | ENGINE/ENG1 AND 2 FIRE EXTIG/BTL2/SQUIB/A | 1WE2 | Q41 |
| 122VU | ANTI ICE/WINDOWS/R | 4DG2 | W14 |
| 122VU | ANTI ICE/RAIN/RPLNT/F/O | 1DB2 | W11 |
| 122VU | ANTI ICE/WINDOWS/L | 4DG1 | X14 |
| 122VU | ANTI ICE/PROBES/2/TAT | 1DA2 | Y15 |
| 122VU | ANTI ICE/PROBES/2/PITOT | 3DA2 | Y14 |
| 122VU | ANTI ICE/PROBES/2/AOA | 4DA2 | Y13 |
| 122VU | ANTI ICE/PROBES/2/STATIC | 5DA2 | Y11 |
| 122VU | ANTI ICE/PROBES/3/PITOT | 3DA3 | Z16 |
| 122VU | ANTI ICE/PROBES/3/AOA | 4DA3 | Z15 |
| 122VU | ANTI ICE/PROBES/3/STATIC | 5DA3 | Z14 |
| 122VU | ANTI ICE/PROBES/1/STATIC | 5DA1 | Z13 |
| 122VU | ANTI ICE/PROBES/1/TAT | 1DA1 | Z12 |
| FOR FIN: 1000EM1 (ENGINE1) | |||
| 49VU | FUEL/LP VALVE/MOT1/ENG1 | 1QG | A08 |
| 49VU | ENGINE/1/FIRE DET/LOOP A | 7WD1 | A06 |
| 49VU | ENGINE/1/FADEC A/AND EIU 1 | 2KS1 | A04 |
| 121VU | FUEL/LP VALVE/MOT2/ENG1 | 3QG | M25 |
| 121VU | ENGINE/IGN/ENG1/SYS B | 3JH1 | P41 |
| 121VU | ENGINE/IGN/ENG1/SYS A BAT | 2JH1 | P39 |
| 121VU | ENGINE/ENG1/FIRE DET/LOOP B | 8WD1 | Q38 |
| 121VU | ENGINE/ENG1/FADEC B/AND EIU 1 | 4KS1 | R41 |
| 122VU | ELEC/GCU/1 | 2XU1 | T26 |
| 122VU | ANTI ICE/ENG/1 | 1DN1 | X10 |
| FOR FIN: 1000EM2 (ENGINE2) | |||
| 49VU | FUEL/LP VALVE/MOT1/ENG2 | 2QG | A09 |
| 49VU | ENGINE/2/FIRE DET/LOOP B | 8WD2 | A07 |
| 49VU | ENGINE/2/FADEC A/AND EIU 2 | 2KS2 | A05 |
| 121VU | FUEL/LP VALVE/MOT2/ENG2 | 4QG | M26 |
| 121VU | HYDRAULIC/HYD POWER/Y | 3803GX | N30 |
| 121VU | ENGINE/IGN/ENG2/SYS B | 3JH2 | P42 |
| 121VU | ENGINE/IGN/ENG2/SYS A BAT | 2JH2 | P40 |
| 121VU | ENGINE/ENG2/FADEC B/AND EIU 2 | 4KS2 | Q40 |
| 121VU | ENGINE/ENG2/FIRE DET/LOOP A | 7WD2 | Q39 |
| 122VU | ELEC/GCU/2 | 2XU2 | T27 |
| 122VU | ANTI ICE/ENG/2 | 1DN2 | W10 |
| 123VU | Y HYD/ELEC/PUMP | 3802GX | AB06 |
| 123VU | Y HYD/ELEC/ELEC PUMP/NORM | 3801GX | AB03 |
WARNING:
OPEN THE PROBE HEATER AND WINDOW HEATER CIRCUIT-BREAKERS BEFORE YOU OPEN THE PHC AND WHC CIRCUIT BREAKERS. IF YOU DO NOT OBEY THIS SEQUENCE:
E. Open, safety and tag this(these) circuit breaker(s):- THE PROBES WILL BECOME TOO HOT.
- THIS CAN CAUSE DAMAGE TO EQUIPMENT AND INJURY TO MAINTENANCE PERSONNEL.
| PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| 49VU | ANTI ICE/PROBES/PHC/1 | 2DA1 | D03 |
| 122VU | ANTI ICE/WHC/2 | 5DG2 | W13 |
| 122VU | ANTI ICE/WHC/1 | 5DG1 | X13 |
| 122VU | ANTI ICE/PROBES/PHC/3 | 2DA3 | Y16 |
| 122VU | ANTI ICE/PROBES/PHC/2 | 2DA2 | Y12 |
F. Make sure that this(these) circuit breaker(s) is(are) closed:
Subtask 71-00-00-941-122-A ** ON A/C NOT FOR ALL | PANEL | DESIGNATION | FIN | LOCATION |
|---|---|---|---|
| ** ON A/C NOT FOR ALL | |||
| FOR FIN: 1000EM1 (ENGINE1) | |||
| 49VU | ENGINE/1/HP FUEL SOV | 1KC1 | A01 |
| FOR FIN: 1000EM2 (ENGINE2) | |||
| 49VU | ENGINE/2/HP FUEL SOV | 1KC2 | A02 |
G. Put a WARNING NOTICE(S) on the circuit breaker 1KC1(2) to tell the persons not to open it (them).
Subtask 71-00-00-864-055-A ** ON A/C NOT FOR ALL H. Depressurize the hydraulic reservoir (Ref. AMM TASK 29-14-00-614-001):
(1) FOR [1000EM1] (ENGINE-1)
Depressurize the Green hydraulic reservoir.
(2) FOR [1000EM2] (ENGINE-2)
Depressurize the Yellow hydraulic reservoir.
Subtask 71-00-00-010-168-A ** ON A/C NOT FOR ALL (1) FOR [1000EM1] (ENGINE-1)
Depressurize the Green hydraulic reservoir.
(2) FOR [1000EM2] (ENGINE-2)
Depressurize the Yellow hydraulic reservoir.
I. Get Access
(1) Open the fan cowl doors (Ref. AMM TASK 71-13-00-010-040):
(2) FOR [1000EM1] (ENGINE-1)
437AL 438AR
(3) FOR [1000EM2] (ENGINE-2)
447AL 448AR
Subtask 71-00-00-040-097-A ** ON A/C NOT FOR ALL Subtask 71-00-00-010-169-A ** ON A/C NOT FOR ALL (1) Open the fan cowl doors (Ref. AMM TASK 71-13-00-010-040):
(2) FOR [1000EM1] (ENGINE-1)
437AL 438AR
(3) FOR [1000EM2] (ENGINE-2)
447AL 448AR
K. Get Access
(2) FOR [1000EM1] (ENGINE-1)
451AL 452AR
(3) FOR [1000EM2] (ENGINE-2)
461AL 462AR
Subtask 71-00-00-941-123-A ** ON A/C NOT FOR ALL CAUTION:
BEFORE OPENING THE THRUST REVERSER DOORS TO THE 45 DEGREES POSITION MAKE SURE THAT THE SLATS ARE RETRACTED. IF NOT THE SLATS CAN TOUCH THE INBOARD THRUST REVERSER DOOR.
(1) Open the thrust reverser doors to the 45 degrees position (Ref. AMM TASK 78-36-00-010-040): (2) FOR [1000EM1] (ENGINE-1)
451AL 452AR
(3) FOR [1000EM2] (ENGINE-2)
461AL 462AR
L. Put the ACCESS PLATFORM 1M(3 FT) in position at the engine level.
(1) At the half upper part of the fan frame seal the fan duct panels with TAPE - ADHESIVE
Subtask 71-00-00-480-078-A ** ON A/C NOT FOR ALL (1) At the half upper part of the fan frame seal the fan duct panels with TAPE - ADHESIVE
M. Retract Fan and Thrust Hold Open Rods
(1) Install S587-2BH0 BRACE - HOLD OPEN COWLS or TMHBS10-10-00 BRACE-HOLD OPEN COWLS to support the fan and thrust reverser cowl doors.
(2) Retract the fan cowl hold open rods (Ref. AMM TASK 71-13-00-410-040).
(3) Retract the thrust reverser doors hold open rods (Ref. AMM TASK 78-36-00-410-040).
Subtask 71-00-00-680-059-A ** ON A/C NOT FOR ALL (1) Install S587-2BH0 BRACE - HOLD OPEN COWLS or TMHBS10-10-00 BRACE-HOLD OPEN COWLS to support the fan and thrust reverser cowl doors.
(2) Retract the fan cowl hold open rods (Ref. AMM TASK 71-13-00-410-040).
(3) Retract the thrust reverser doors hold open rods (Ref. AMM TASK 78-36-00-410-040).
N. Drain the remaining fuel from the engine and the pylon fuel hose at the fuel filter as follows :
(1) Put a CONTAINER 4 L (1 USGAL) under the fuel filter.
(2) Cut and remove the lockwire or safety cable and remove the drain plug from the filter bowl. Drain the fuel into the container.
(3) Install the drain plug and TORQUE to between 55 and 45 lbf.in (0.62 and 0.51 m.daN )
. Safety with CP8001 lockwire 0.032 in. (0.8 mm) dia. , or CP8002 lockwire 0.032 in. (0.8 mm) dia .
Subtask 71-00-00-010-170-G ** ON A/C NOT FOR ALL (1) Put a CONTAINER 4 L (1 USGAL) under the fuel filter.
(2) Cut and remove the lockwire or safety cable and remove the drain plug from the filter bowl. Drain the fuel into the container.
(3) Install the drain plug and TORQUE to between 55 and 45 lbf.in (0.62 and 0.51 m.daN )
. Safety with O. Remove the components:
(1) At the rear of the drain mast remove the drain tube.
(2) Remove the access panels :
(3) FOR [1000EM1] (ENGINE-1)
473AL 473AR
(4) FOR [1000EM2] (ENGINE-2)
483AL 483AR
(5) Remove these components from the right side of the engine :
(a) Disconnect the electrical connectors 450VCA, 452VCA, 454VCA, and 457VCA from the aft pylon junction box.
(d) Disconnect the thrust reverser harness connectors 4101KSB, 4101KSA and 4102KSA from the thrust reverser hydraulic control unit.
(e) Remove the screw (15) and nut (20) that attach the clamps (10), (25) to the bracket on the HCU.
(f) Remove the clamp (10) from the harness for connector 4101KSB and remove the harness from the HCU.
(h) Remove the coupling (5) and disconnect the upper starter duct from the pylon duct.
(i) Install COVER - PROTECTION on the open ends of the ducts.
(j) Install PLUG - BLANKING on the electrical connectors.
(6) Remove these components from the left side of engine:
(a) Disconnect the thrust reverser harness connector 4100KSA and 4100KSB from the electrical junction box.
(b) Disconnect the coupling half on the suction hose (60), the pressure hose (55), and the upper case drain hose (50) from the fluid disconnect panel.
(c) Disconnect hose/tube (175) from the check valve restrictor pipe interface on the HCU.
(d) Remove the bolts (35), the washers (40) that attach the fuel/return by-pass hose (45), from the fluid disconnect panel. Remove and discard the gasket (10).
(e) Remove the bolts (25), the washers (30) that attach the main fuel supply hose (20) to the fluid disconnect panel. Remove and discard the gasket (15).
(f) Install the COVER - PROTECTION on the disconnected hoses and tubes.
(g) Disconnection of the tubes:
2 Disconnect the pressure tube (70) from the union installed in the upper high-pressure manifold duct (engine 1 only).
3 Remove the coupling (65) and disconnect the pylon interface duct from the pylon duct.
Subtask 71-00-00-480-079-A ** ON A/C NOT FOR ALL (1) At the rear of the drain mast remove the drain tube.
(2) Remove the access panels :
(3) FOR [1000EM1] (ENGINE-1)
473AL 473AR
(4) FOR [1000EM2] (ENGINE-2)
483AL 483AR
(5) Remove these components from the right side of the engine :
(a) Disconnect the electrical connectors 450VCA, 452VCA, 454VCA, and 457VCA from the aft pylon junction box.
NOTE: If necessary, use the PLIERS - NOSE, SOFT, LONG to loosen the electrical connectors.
(b) Remove the two clamps which attach the core harness to the pylon and keep them attached to the harness. NOTE: Two clamp sizes can be found depending of the core harness diameter. To make sure that the correct clamps are installed, keep the clamps attached to the harness.
(c) Disconnect the generator harness connector 400VCA from the forward pylon junction box. (d) Disconnect the thrust reverser harness connectors 4101KSB, 4101KSA and 4102KSA from the thrust reverser hydraulic control unit.
(e) Remove the screw (15) and nut (20) that attach the clamps (10), (25) to the bracket on the HCU.
(f) Remove the clamp (10) from the harness for connector 4101KSB and remove the harness from the HCU.
NOTE: Loosely install the screw (15) and nut (20) on the clamp (25) and tighten with your hand.
(g) Disconnect the electrical connectors 401VCA, 402VCA, 403VCA, 404VCA, 405VCA, 406VCA, 407VCA, 408VCA, 409VCA, 447VCA, and 448VCA from the forward pylon junction box. (h) Remove the coupling (5) and disconnect the upper starter duct from the pylon duct.
(i) Install COVER - PROTECTION on the open ends of the ducts.
(j) Install PLUG - BLANKING on the electrical connectors.
(6) Remove these components from the left side of engine:
(a) Disconnect the thrust reverser harness connector 4100KSA and 4100KSB from the electrical junction box.
(b) Disconnect the coupling half on the suction hose (60), the pressure hose (55), and the upper case drain hose (50) from the fluid disconnect panel.
(c) Disconnect hose/tube (175) from the check valve restrictor pipe interface on the HCU.
(d) Remove the bolts (35), the washers (40) that attach the fuel/return by-pass hose (45), from the fluid disconnect panel. Remove and discard the gasket (10).
(e) Remove the bolts (25), the washers (30) that attach the main fuel supply hose (20) to the fluid disconnect panel. Remove and discard the gasket (15).
(f) Install the COVER - PROTECTION on the disconnected hoses and tubes.
(g) Disconnection of the tubes:
CAUTION:
USE TWO WRENCHES TO REMOVE OR INSTALL THE TUBE COUPLING NUTS:
1 Disconnect the sense tubes (75), (77) and (80) from the pylon interface tubes. - ONE WRENCH TO HOLD THE UNION, AND
- ONE TO LOOSEN OR TIGHTEN THE COUPLING NUT.
2 Disconnect the pressure tube (70) from the union installed in the upper high-pressure manifold duct (engine 1 only).
3 Remove the coupling (65) and disconnect the pylon interface duct from the pylon duct.
P. Prepare and install the STAND,TRANSPORTATION CRADLE-ENGINE and TROLLEY - ENGINE) and Cobra tool (1).
and ED005-002 in a clear area.
(2) Move the STAND,TRANSPORTATION in the engine area, under the power plant.
(a) The complete stand must be aligned in X and Y axis. The X position is managed with a plumb line attached to the pylon mount (rear or front) and targeting the engine. The Y position is managed by a tape on ground, near the 4 stand wheels. Install TAPE - ADHESIVE on ground, on front of the wheel access of the STAND,TRANSPORTATION.
(b) Insert the lift adapters to the STAND,TRANSPORTATION.
(c) Position the Cobra tool (1) TP91G1A1A0A COBRA TOOL in the engine area.
(d) Connect the lift adapters to the Cobra chains.
(e) Align the Cobra tool (1) with the STAND,TRANSPORTATION.
(f) Connect the hose package (electrical + hydraulic) to the Cobra tool (master and slave unit).
(i) If used, install the safety device SG233-001 SAFETY DEVICE and SG233-050 BEAM FOR SAFETY DEVICE (2).
(j) Lift the STAND,TRANSPORTATION until 50 mm (1.9685 in.) between the cradle-stand and the engine trunnion.
(k) If used, lock the satety device (2) in position.
(l) Adjust position of the STAND,TRANSPORTATION to be in contact with the engine trunnion.
(m) Connect engine trunnions.
(n) Adjust position of the safety device (2) to be in contact with the STAND,TRANSPORTATION.
(3) Monitor loads in order to not exceed 1586 daN (3565 lbf) on the forward Cobra Tool and 1585 daN (3563 lbf) on the aft Cobra tool.
4. ProcedureNOTE: Engine contour given for exemple, should differ from real configuration
NOTE: You must also obey the instruction provided by the STAND,TRANSPORTATION and Cobra tool Manufacturer's Instruction Manuals.
NOTE: Airbus recommends to use safety device (SG233-001 and SG233-050) (2).
(1) Install the fork tube (3) on the STAND,TRANSPORTATION EC004-003 (2) Move the STAND,TRANSPORTATION in the engine area, under the power plant.
(a) The complete stand must be aligned in X and Y axis. The X position is managed with a plumb line attached to the pylon mount (rear or front) and targeting the engine. The Y position is managed by a tape on ground, near the 4 stand wheels. Install TAPE - ADHESIVE on ground, on front of the wheel access of the STAND,TRANSPORTATION.
(b) Insert the lift adapters to the STAND,TRANSPORTATION.
(c) Position the Cobra tool (1) TP91G1A1A0A COBRA TOOL in the engine area.
(d) Connect the lift adapters to the Cobra chains.
(e) Align the Cobra tool (1) with the STAND,TRANSPORTATION.
(f) Connect the hose package (electrical + hydraulic) to the Cobra tool (master and slave unit).
NOTE: Keep always the master unit out of the lifting device area.
(g) Set parameters: - Select the engine and shipping stand combination.
- Check preload values for correct operation, 56 kg (123 lb) on the forward pillars and 344 kg (758 lb) on the rear pillards.
(i) If used, install the safety device SG233-001 SAFETY DEVICE and SG233-050 BEAM FOR SAFETY DEVICE (2).
(j) Lift the STAND,TRANSPORTATION until 50 mm (1.9685 in.) between the cradle-stand and the engine trunnion.
(k) If used, lock the satety device (2) in position.
(l) Adjust position of the STAND,TRANSPORTATION to be in contact with the engine trunnion.
(m) Connect engine trunnions.
(n) Adjust position of the safety device (2) to be in contact with the STAND,TRANSPORTATION.
(3) Monitor loads in order to not exceed 1586 daN (3565 lbf) on the forward Cobra Tool and 1585 daN (3563 lbf) on the aft Cobra tool.
NOTE: These loads include the preload defined previously.
Subtask 71-00-00-020-087-A ** ON A/C NOT FOR ALL
A. Remove the bolts of the engine mounts
(2) Cut and remove the lockwire or safety cable.
(3) Remove the bolts (85), washers (90), nuts (120) that attach the forward engine mount (95) to the pylon.
(4) Remove the bolts (135) and washers (140) that attach the aft engine mount (145) to the pylon.
Subtask 71-00-00-869-323-A ** ON A/C NOT FOR ALL WARNING:
BEFORE YOU REMOVE THE POWER PLANT, MAKE SURE THAT ALL PERSONNEL IS AWAY FROM THE AIRCRAFT. THE POWER PLANT WEIGHS APPROXIMATELY 6280 POUNDS (2850 KG). IF IT FALLS ON PERSONS, INJURY OR DEATH CAN OCCUR.
(1) Remove the bolts (100), the washers (105) and (115), and nuts (110) that attach the nut retainers (125). (2) Cut and remove the lockwire or safety cable.
(3) Remove the bolts (85), washers (90), nuts (120) that attach the forward engine mount (95) to the pylon.
(4) Remove the bolts (135) and washers (140) that attach the aft engine mount (145) to the pylon.
B. Make sure that no lines or unions stay connected to the pylon.
Subtask 71-00-00-020-088-A ** ON A/C NOT FOR ALL CAUTION:
OBEY THESE PRECAUTIONS WHEN YOU TOW OR MOVE THE AIRCRAFT ON THE GROUND WITH THE ENGINE REMOVED:
C. Remove the engine. - THE THRUST REVERSER MUST BE REMOVED.
- THE FAN COWLS MUST BE REMOVED.
- THE SPEED OF THE AIRCRAFT MUST BE 2 KM/H OR SLOWER.
NOTE: When you lower the engine, check that the assembly is level and never in a nose down attitude.
Fan Duct Panels and Sealing Fitting Assy