Removal of the Flap Track Fairings Nos. 2, 3 and 4

TASK 57-55-11-000-004-A
Removal of the Flap Track Fairings Nos. 2, 3 and 4

WARNING: PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU START A TASK ON OR NEAR:

THE FLIGHT CONTROLS
THE FLIGHT CONTROL SURFACES
THE LANDING GEAR AND THE RELATED DOORS
COMPONENTS THAT MOVE.

MOVEMENT OF COMPONENTS CAN KILL OR CAUSE INJURY TO PERSONS AND/OR CAN CAUSE DAMAGE TO THE EQUIPMENT.

WARNING: MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING GEAR. THIS WILL PREVENT UNWANTED MOVEMENT OF THE LANDING GEAR, AND THUS POSSIBLE INJURY TO PERSONS AND DAMAGE TO THE AIRCRAFT AND/OR EQUIPMENT.

1. Reason for the Job
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment

REFERENCE	QTY	DESIGNATION
No specific	AR	ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE
No specific	AR	SAFETY BARRIER(S)
No specific	AR	SAFETY CLIP - CIRCUIT BREAKER
No specific	AR	WARNING NOTICE(S)
98D27803500001	1	LOCKING TOOL ZERO POS

B. Referenced Information

REFERENCE	DESIGNATION
TASK 27-50-00-866-009-A	Retraction of the Flaps on the Ground
TASK 27-50-00-866-009-A-01	Retraction of the Flaps/Slats on the Ground
Flap Track Fairings - Location and Details

3. Job Set-up
Subtask 57-55-11-941-064-A ** ON A/C NOT FOR ALL

A. Safety Precautions
(1) Put WARNING NOTICE(S) in the cockpit to tell persons not to operate the flaps or slats.
(2) As necessary, use the applicable SAFETY BARRIERS, specified by the operator's instructions and your local regulations.

Subtask 57-55-11-860-058-A ** ON A/C NOT FOR ALL

B. Aircraft Maintenance Configuration
(1) Make sure that the flaps are in the fully retracted position (Ref. AMM TASK 27-50-00-866-009).
(2) Install the 98D27803500001 LOCKING TOOL ZERO POS on the flap/slat control-lever.
(3) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the applicable fairing at flap track 2, 3 or 4, zone 531 (631), 532 (632), 533 (633).

Subtask 57-55-11-865-059-A ** ON A/C NOT FOR ALL

C. Open, safety and tag this(these) circuit breaker(s):

PANEL	DESIGNATION	FIN	LOCATION
** ON A/C NOT FOR ALL
49VU	FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1	6CV	B07
** ON A/C NOT FOR ALL
49VU	FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1	6CV	B02
** ON A/C NOT FOR ALL
121VU	FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2	8CV	Q21

4. Procedure
Subtask 57-55-11-020-071-A ** ON A/C NOT FOR ALL

A. Removal of the Flap Track Fairing
(1) Remove the applicable fixed fairing (10) 531EB (631EB) or 532EB (632EB) or 533EB (633EB):
(a) Remove the applicable covers (2):
1 For the track 2, remove the screws (1) and the covers (2) 531AR (631AR), 531AL (631AL).
2 For the track 3, remove the screws (1) and the covers (2) 532AR (632AR), 532AL (632AL).
3 For the track 4, remove the screws (1) and the covers (2) 533AR (633AR), 533AL (633AL).
(b) Remove the applicable lower cover (8):
1 For the track 2, remove the screws (9) and the lower cover (8) 531FB (631FB).
2 For the track 3, remove the screws (9) and the lower cover (8) 532FB (632FB).
3 For the track 4, remove the screws (9) and the lower cover (8) 533FB (633FB).
(c) Hold the fixed fairing (10) and remove the bolts (6), (11) and (17).
(d) Remove the nut (14), the bolt (16) and disconnect the bonding strap (15) from the bracket (19).
(e) Remove the nut (3), the bolt (7), the bonding strap (4) and the bonding disc (5).
(f) Remove the fixed fairing (10).
(2) Remove the applicable movable fairing 531CB (631CB) or 532CB (632CB) or 533CB (633CB):
(a) Remove the applicable top cover (12):
1 For the track 2, remove the screws (13) and the top cover (12) 531AT (631AT).
2 For the track 3, remove the screws (13) and the top cover (12) 532AT (632AT).
3 For the track 4, remove the screws (13) and the top cover (12) 533AT (633AT).
(b) Remove the nut (33), the bolt (35) and disconnect the bonding strap (34) from the rod assembly.
(3) Disconnect the movable fairing:

WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.

WARNING: SUPPORT THE UNIT/ASSEMBLY. THE UNIT/ASSEMBLY IS HEAVY. IF YOU DO NOT SUPPORT IT, IT WILL FALL. THIS CAN CAUSE INJURY TO PERSONS, AND/OR DAMAGE TO EQUIPMENT.

(a) Remove and discard the cotter pin (42).

NOTE: The weight of the flap fairings is approximately 18kg (40lb).

(b) Hold the movable fairing and remove the nut (41), the bush (40) and the bolt (39).
(4) Lower the movable fairing:

CAUTION: MOVE THE MOVABLE FAIRING SLOWLY. DO NOT LET THE MOVABLE FAIRING TURN TOO FAR VERTICALLY BECAUSE THIS WILL CAUSE DAMAGE.

(a) Carefully lower the applicable movable fairing until you can get access to the flap track beam attachment.
(b) Remove and discard the cotter pin (48).
(c) Hold the movable fairing and remove the nut (49), the washer (50), the shims (51) and the bolt (53).
(d) To disconnect the bonding straps (31), (30) and (21) at the forward pivot, remove:

The nuts (28) and (20)
The bolts (29) and (23).

(e) Remove the push-fit covers (47).
(f) Remove and discard the lockwire from the bolts (46).
(g) Support the movable fairing, remove the bolts (46) and the splined fittings (45).
(h) Remove the movable fairing.
(5) If necessary, remove the link assembly (22) as follows:
(a) Remove and discard the cotter pin (26).
(b) Remove the nut (27) and the washer (25).
(c) Remove the bolt (32) and the washers (24).
(d) Remove the link assembly (22).
(6) Remove the adjuster (44).

[Rev.10 from 2021] 2026.04.01 03:53:34 UTC