W DOC AIRBUS | AMM A320F

Installation of the Slat-Track Vertical-Load Rollers


TASK 57-41-33-400-001-A
Installation of the Slat-Track Vertical-Load Rollers


WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
WARNING: PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU START A TASK ON OR NEAR:
  • THE FLIGHT CONTROLS
  • THE FLIGHT CONTROL SURFACES
  • THE LANDING GEAR AND THE RELATED DOORS
  • COMPONENTS THAT MOVE.
MOVEMENT OF COMPONENTS CAN KILL OR CAUSE INJURY TO PERSONS AND/OR CAN CAUSE DAMAGE TO THE EQUIPMENT.
1. Reason for the Job
Self explanatory
2. Job Set-up Information
 A. Fixtures, Tools, Test and Support Equipment
REFERENCE
QTY
DESIGNATION
No specific
AR
ACCESS PLATFORM 4M (13 FT)
No specific
AR
TISSUE PAPER
No specific
AR
WARNING NOTICE(S)
No specific
Torque wrench: range to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T
No specific
Torque wrench: range to between 3.20 and 3.00 m.daN (23.60 and 22.12 lbf.ft ) T
98D27803500001
1
LOCKING TOOL ZERO POS
 B. Consumable Materials
REFERENCE
DESIGNATION
(Material No.03GBC1)
Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. -
(Material No.03GBD1)
Synthetic Oil base Grease-General Purpose Lithium Thickened -
(Material No.08BAA9)
Non Aqueous Cleaner-General - -
(Material No.14QFB1)
Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -
(Material No.14SBA1)
Textile-Lint free Cotton -
 C. Expendable Parts
FIG.ITEM
DESIGNATION
IPC-CSN
50
COTTER PIN
AIPC 57-41-05-01-065
51
COTTER PIN
AIPC 57-41-05-02-110
52
COTTER PIN
AIPC 57-41-05-04-110
53
COTTER PIN
AIPC 57-41-05-05-060
54
COTTER PIN
AIPC 57-41-05-07-105
55
COTTER PIN
AIPC 57-41-05-09-110
56
COTTER PIN
AIPC 57-41-05-11-130
57
COTTER PIN
AIPC 57-41-05-13-070
58
COTTER PIN
AIPC 57-41-05-15-070
59
COTTER PIN
AIPC 57-41-05-17-070
60
COTTER PIN
AIPC 57-41-05-19-070
61
COTTER PIN
AIPC 57-41-05-21-040
36
COTTER PIN
AIPC 57-41-05-40-010
5
COTTER PIN
AIPC 57-41-05-40-015
6
COTTER PIN
AIPC 57-41-05-40-017
37
COTTER PIN
AIPC 57-41-05-41-010
7
COTTER PIN
AIPC 57-41-05-41-015
8
COTTER PIN
AIPC 57-41-05-41-017
38
COTTER PIN
AIPC 57-41-05-42-010
9
COTTER PIN
AIPC 57-41-05-42-012
10
COTTER PIN
AIPC 57-41-05-42-015
11
COTTER PIN
AIPC 57-41-05-43-012
24
COTTER PIN
AIPC 57-41-05-43-012
39
COTTER PIN
AIPC 57-41-05-43-012
40
COTTER PIN
AIPC 57-41-05-44-010
25
COTTER PIN
AIPC 57-41-05-44-012
12
COTTER PIN
AIPC 57-41-05-44-015
41
COTTER PIN
AIPC 57-41-05-45-010
26
COTTER PIN
AIPC 57-41-05-45-012
13
COTTER PIN
AIPC 57-41-05-45-015
42
COTTER PIN
AIPC 57-41-05-46-010
27
COTTER PIN
AIPC 57-41-05-46-012
14
COTTER PIN
AIPC 57-41-05-46-015
43
COTTER PIN
AIPC 57-41-05-47-010
28
COTTER PIN
AIPC 57-41-05-47-012
15
COTTER PIN
AIPC 57-41-05-47-015
44
COTTER PIN
AIPC 57-41-05-48-010
29
COTTER PIN
AIPC 57-41-05-48-012
16
COTTER PIN
AIPC 57-41-05-48-015
45
COTTER PIN
AIPC 57-41-05-49-010
30
COTTER PIN
AIPC 57-41-05-49-012
17
COTTER PIN
AIPC 57-41-05-49-015
46
COTTER PIN
AIPC 57-41-05-50-010
18
COTTER PIN
AIPC 57-41-05-50-015
31
COTTER PIN
AIPC 57-41-05-50-015
47
COTTER PIN
AIPC 57-41-05-51-010
19
COTTER PIN
AIPC 57-41-05-51-015
32
COTTER PIN
AIPC 57-41-05-51-015
51
COTTER PIN
AIPC 57-41-85-02-065
52
COTTER PIN
AIPC 57-41-85-04-065
55
COTTER PIN
AIPC 57-41-85-09-140
36
COTTER PIN
AIPC 57-41-85-40-015
5
COTTER PIN
AIPC 57-41-85-40-065
6
COTTER PIN
AIPC 57-41-85-40-175
37
COTTER PIN
AIPC 57-41-85-41-015
7
COTTER PIN
AIPC 57-41-85-41-065
8
COTTER PIN
AIPC 57-41-85-41-175
38
COTTER PIN
AIPC 57-41-85-42-280
9
COTTER PIN
AIPC 57-41-85-42-290
10
COTTER PIN
AIPC 57-41-85-42-300
24
COTTER PIN
AIPC 57-41-85-43-280
39
COTTER PIN
AIPC 57-41-85-43-280
11
COTTER PIN
AIPC 57-41-85-43-290
40
COTTER PIN
AIPC 57-41-85-44-015
25
COTTER PIN
AIPC 57-41-85-44-065
12
COTTER PIN
AIPC 57-41-85-44-175
13
COTTER PIN
AIPC 57-41-85-45-280
41
COTTER PIN
AIPC 57-41-85-45-280
26
COTTER PIN
AIPC 57-41-85-45-290
14
COTTER PIN
AIPC 57-41-85-46-280
42
COTTER PIN
AIPC 57-41-85-46-280
27
COTTER PIN
AIPC 57-41-85-46-290
15
COTTER PIN
AIPC 57-41-85-47-280
43
COTTER PIN
AIPC 57-41-85-47-280
28
COTTER PIN
AIPC 57-41-85-47-290
16
COTTER PIN
AIPC 57-41-85-48-280
44
COTTER PIN
AIPC 57-41-85-48-280
29
COTTER PIN
AIPC 57-41-85-48-290
17
COTTER PIN
AIPC 57-41-85-49-280
45
COTTER PIN
AIPC 57-41-85-49-280
30
COTTER PIN
AIPC 57-41-85-49-290
46
COTTER PIN
AIPC 57-41-85-50-250
31
COTTER PIN
AIPC 57-41-85-50-260
18
COTTER PIN
AIPC 57-41-85-50-270
47
COTTER PIN
AIPC 57-41-85-51-280
19
COTTER PIN
AIPC 57-41-85-51-290
32
COTTER PIN
AIPC 57-41-85-51-290
 D. Referenced Information
REFERENCE
DESIGNATION
TASK 27-84-61-000-001-A
Removal of the Slat Tracks 1 thru 4
TASK 27-84-61-400-004-A
Installation of the Slat Tracks 1 thru 4
TASK 27-84-62-000-001-A
Removal of the Slat Tracks 5 thru 12
TASK 27-84-62-400-001-A
Installation of the Slat Tracks 5 thru 12
TASK 27-84-63-000-001-A
Removal of the No. 1 Slat
TASK 27-84-63-400-002-A
Installation of the No. 1 Slat
TASK 27-84-64-000-001-A
Removal of the No. 2 Slat
TASK 27-84-64-400-002-A
Installation of the No. 2 Slat
TASK 27-84-65-000-001-A
Removal of the No 3 Slat
TASK 27-84-65-400-002-A
Installation of the No 3 Slat
TASK 27-84-66-000-001-A
Removal of the No. 4 Slat
TASK 27-84-66-400-002-A
Installation of the No. 4 Slat
TASK 27-84-67-000-001-A
Removal of the No. 5 Slat
TASK 27-84-67-400-002-A
Installation of the No. 5 Slat
3. Job Set-up
Subtask 57-41-33-941-051-A
A. Safety Precautions
   (1) Make sure that the 98D27803500001 LOCKING TOOL ZERO POS is installed on the flap/slat control lever.
   (2) Make sure that the WARNING NOTICE(S) are in position in the cockpit to tell persons not to operate the flaps or slats.
   (3) Make sure that the safety barriers are in position.
Subtask 57-41-33-860-050-A
B. Aircraft Maintenance Configuration
   (1) Make sure that the ACCESS PLATFORM 4M (13 FT) is in position below the applicable wing inboard and outboard leading edge, zones 521 (621) or 522 (622).
   (2) Make sure that the applicable slats have been removed:
   (3) Make sure that the applicable slat tracks have been removed:
Subtask 57-41-33-865-051-A
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:
PANELDESIGNATIONFINLOCATION
** ON A/C NOT FOR ALL
49VUFLIGHT CONTROLS/SLT/CTL AND MONG/SYS15CVB06
** ON A/C NOT FOR ALL
49VUFLIGHT CONTROLS/SLT/CTL AND MONG/SYS15CVB01
** ON A/C ALL
121VUFLIGHT CONTROLS/SLT/CTL/SYS27CVR21
4. Procedure
Subtask 57-41-33-420-054-A
A. Preparation for Installation
   (1) Use a Textile-Lint free Cotton - (Material No.14SBA1) , made moist with Non Aqueous Cleaner-General - - (Material No.08BAA9) to clean the component interface and/or the adjacent area.
   (2) Do an inspection of the component interfaces and the adjacent area.
   (3) Make sure that the parts retained from the removed component are clean and in the correct condition.
   (4) If necessary, install the applicable greaser in the applicable pin.
   (5) Lubricate the applicable greaser with Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) or Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.03GBC1) until the used grease comes out of the hole in the pin(s).
   (6) Remove all unwanted grease with a clean TISSUE PAPER.
Subtask 57-41-33-420-050-B
B. Installation of the Slat-Track Vertical-Load Rollers
   (1) For Track 1:
     (a) Install the bottom vertical-load rollers (49) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pins (34).
       2 Put the bottom vertical-load rollers (49) in position on the structure and install the pins (34).
       3 Install the washers (35) and the nuts (48).
       4 TORQUE the nuts (48) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T.
       5 Safety the nuts (48):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nuts (48) with the new
AIPC 57-41-05-40-010 COTTER PIN (36) or the new AIPC 57-41-85-40-015 COTTER PIN (36) and the new AIPC 57-41-05-01-065 COTTER PIN (50).
     (b) Install the top vertical-load rollers (3) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pins (1).
       2 Put the top vertical-load rollers (3) in position and install the pins (1).
       3 Make sure that the pins (1) are correctly engaged in the eccentric bushes.
       4 Install the nuts (4).
       5 TORQUE the nuts (4) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T.
       6 Safety the nuts (4):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nuts (4) with the new
AIPC 57-41-05-40-015 COTTER PIN (5) or the new AIPC 57-41-85-40-065 COTTER PIN (5) and the new AIPC 57-41-05-40-017 COTTER PIN (6) or the new AIPC 57-41-85-40-175 COTTER PIN (6).
       7 Safety the pins (1):
WARNING: USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
         a Safety the pins (1) with the 14QFB1Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -.
   (2) For Track 2:
     (a) Install the bottom vertical-load rollers (49) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pins (34).
       2 Put the bottom vertical-load rollers (49) in position on the structure and install the pins (34).
       3 Install the washers (35) and the nuts (48) and (62).
       4 TORQUE the nut (48) to between 3.20 and 3.00 m.daN (23.60 and 22.12 lbf.ft ) T.
       5 TORQUE the nut (62) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in )
T.
       6 Safety the nuts (48) and (62):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nut (48) with the new
AIPC 57-41-05-41-010 COTTER PIN (37) or the new AIPC 57-41-85-41-015 COTTER PIN (37).
         b Safety the nut (62) with the new
AIPC 57-41-05-02-110 COTTER PIN (51) or the new AIPC 57-41-85-02-065 COTTER PIN (51).
     (b) Install the top vertical-load rollers (3) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pins (1).
       2 Put the top vertical-load rollers (3) in position and install the pins (1).
       3 Make sure that the pins (1) are correctly engaged in the eccentric bushes.
       4 Install the nuts (4).
       5 TORQUE the nuts (4) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T.
       6 Safety the nuts (4):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nuts (4) with the new
AIPC 57-41-05-41-015 COTTER PIN (7) or the new AIPC 57-41-85-41-065 COTTER PIN (7) and the new AIPC 57-41-05-41-017 COTTER PIN (8) or the new AIPC 57-41-85-41-175 COTTER PIN (8).
       7 Safety the pins (1):
WARNING: USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
         a Safety the pins (1) with the 14QFB1Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -.
   (3) For Track 3:
     (a) Install the bottom vertical-load rollers (49) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pins (34).
       2 Put the bottom vertical-load rollers (49) in position on the structure and install the pins (34).
       3 Install the washers (35) and the nuts (48) and (63).
       4 TORQUE the nut (48) to between 3.20 and 3.00 m.daN (23.60 and 22.12 lbf.ft ) T.
       5 TORQUE the nut (63) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in )
T.
       6 Safety the nuts (48) and (63):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nut (48) with the new
AIPC 57-41-05-42-010 COTTER PIN (38) or the new AIPC 57-41-85-42-280 COTTER PIN (38).
         b Safety the nut (63) with the new
AIPC 57-41-05-04-110 COTTER PIN (52) or the new AIPC 57-41-85-04-065 COTTER PIN (52).
     (b) Install the top vertical-load rollers (3) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pins (1).
       2 Put the top vertical-load rollers (3) in position and install the pins (1).
       3 Make sure that the pins (1) are correctly engaged in the eccentric bushes.
       4 Install the nuts (4).
       5 TORQUE the nuts (4) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T.
       6 Safety the nuts (4):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nuts (4) with the new
AIPC 57-41-05-42-012 COTTER PIN (9) or the new AIPC 57-41-85-42-290 COTTER PIN (9) and the new AIPC 57-41-05-42-015 COTTER PIN (10) or the new AIPC 57-41-85-42-300 COTTER PIN (10).
       7 Safety the pins (1):
WARNING: USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
         a Safety the pins (1) with the 14QFB1Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -.
   (4) For Track 4:
     (a) Install the bottom vertical-load rollers (49) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pins (34).
       2 Put the bottom vertical-load rollers (49) in position on the structure and install the pins (34).
       3 Install the washers (35) and the nuts (48).
       4 TORQUE the nuts (48) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T.
       5 Safety the nuts (48):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nuts (48) with the new
AIPC 57-41-05-43-012 COTTER PIN (39) or the new AIPC 57-41-85-43-280 COTTER PIN (39) and the new AIPC 57-41-05-05-060 COTTER PIN (53).
     (b) Install the top vertical-load roller (3) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pin (1).
       2 Put the top vertical-load roller (3) in position and install the pin (1).
       3 Make sure that the pin (1) is correctly engaged in the eccentric bushes.
       4 Install the nut (4).
       5 TORQUE the nut (4) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T.
       6 Safety the nut (4):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nut (4) with the new
AIPC 57-41-05-43-012 COTTER PIN (11) or the new AIPC 57-41-85-43-290 COTTER PIN (11).
       7 Safety the pin (1):
WARNING: USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
         a Safety the pin (1) with the 14QFB1Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -.
     (c) Install the top vertical-load roller (22) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pin (20).
       2 Put the top vertical-load roller (22) in position and install the pin (20).
       3 Make sure that the pin (20) is correctly engaged in the eccentric bushes.
       4 Install the nut (23).
       5 TORQUE the nut (23) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T.
       6 Safety the nut (23):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nut (23) with the new
AIPC 57-41-05-43-012 COTTER PIN (24) or the new AIPC 57-41-85-43-280 COTTER PIN (24).
       7 Safety the pin (20):
WARNING: USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
         a Safety the pin (20) with the 14QFB1Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -.
   (5) For Track 5:
     (a) Install the bottom vertical-load rollers (49) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pins (34).
       2 Put the bottom vertical-load rollers (49) in position on the structure and install the pins (34).
       3 Install the washers (35) and the nuts (48) and (64).
       4 TORQUE the nut (48) to between 3.20 and 3.00 m.daN (23.60 and 22.12 lbf.ft ) T.
       5 TORQUE the nut (64) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in )
T.
       6 Safety the nuts (48) and (64):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nut (48) with the new
AIPC 57-41-05-44-010 COTTER PIN (40) or the new AIPC 57-41-85-44-015 COTTER PIN (40).
         b Safety the nut (64) with the new
AIPC 57-41-05-07-105 COTTER PIN (54).
     (b) Install the top vertical-load roller (3) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pin (1).
       2 Put the top vertical-load roller (3) in position and install the pin (1).
       3 Make sure that the pin (1) is correctly engaged in the eccentric bushes.
       4 Install the nut (4).
       5 TORQUE the nut (4) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T.
       6 Safety the nut (4):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nut (4) with the new
AIPC 57-41-05-44-015 COTTER PIN (12) or the new AIPC 57-41-85-44-175 COTTER PIN (12).
       7 Safety the pin (1):
WARNING: USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
         a Safety the pin (1) with the 14QFB1Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -.
     (c) Install the top vertical-load roller (22) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pin (20).
       2 Put the top vertical-load roller (22) in position and install the pin (20).
       3 Make sure that the pin (20) is correctly engaged in the eccentric bushes.
       4 Install the nut (23).
       5 TORQUE the nut (23) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T.
       6 Safety the nut (23):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nut (23) with the new
AIPC 57-41-05-44-012 COTTER PIN (25) or the new AIPC 57-41-85-44-065 COTTER PIN (25).
       7 Safety the pin (20):
WARNING: USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
         a Safety the pin (20) with the 14QFB1Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -.
   (6) For Track 6:
     (a) Install the bottom vertical-load rollers (49) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pins (34).
       2 Put the bottom vertical-load rollers (49) in position on the structure and install the pins (34).
       3 Install the washers (35) and the nuts (48).
       4 TORQUE the nuts (48) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T.
       5 Safety the nuts (48):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nuts (48) with the new
AIPC 57-41-05-45-010 COTTER PIN (41) or the new AIPC 57-41-85-45-280 COTTER PIN (41) and the new AIPC 57-41-05-09-110 COTTER PIN (55) or the new AIPC 57-41-85-09-140 COTTER PIN (55).
     (b) Install the top vertical-load roller (3) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pin (1).
       2 Put the top vertical-load roller (3) in position and install the pin (1).
       3 Make sure that the pin (1) is correctly engaged in the eccentric bushes.
       4 Install the nut (4).
       5 TORQUE the nut (4) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T.
       6 Safety the nut (4):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nut (4) with the new
AIPC 57-41-05-45-015 COTTER PIN (13) or the new AIPC 57-41-85-45-280 COTTER PIN (13).
       7 Safety the pin (1):
WARNING: USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
         a Safety the pin (1) with the 14QFB1Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -.
     (c) Install the top vertical-load roller (22) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pin (20).
       2 Put the top vertical-load roller (22) in position and install the pin (20).
       3 Make sure that the pin (20) is correctly engaged in the eccentric bushes.
       4 Install the nut (23).
       5 TORQUE the nut (23) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T.
       6 Safety the nut (23):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nut (23) with the new
AIPC 57-41-05-45-012 COTTER PIN (26) or the new AIPC 57-41-85-45-290 COTTER PIN (26).
       7 Safety the pin (20):
WARNING: USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
         a Safety the pin (20) with the 14QFB1Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -.
   (7) For Track 7:
     (a) Install the bottom vertical-load rollers (49) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pins (34).
       2 Put the bottom vertical-load rollers (49) in position on the structure and install the pins (34).
       3 Install the washers (35) and the nuts (48).
       4 TORQUE the nuts (48) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T.
       5 Safety the nuts (48):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nuts (48) with the new
AIPC 57-41-05-46-010 COTTER PIN (42) or the new AIPC 57-41-85-46-280 COTTER PIN (42) and the new AIPC 57-41-05-11-130 COTTER PIN (56).
     (b) Install the top vertical-load roller (3) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pin (1).
       2 Put the top vertical-load roller (3) in position and install the pin (1).
       3 Make sure that the pin (1) is correctly engaged in the eccentric bushes.
       4 Install the nut (4).
       5 TORQUE the nut (4) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T.
       6 Safety the nut (4):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nut (4) with the new
AIPC 57-41-05-46-015 COTTER PIN (14) or the new AIPC 57-41-85-46-280 COTTER PIN (14).
       7 Safety the pin (1):
WARNING: USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
         a Safety the pin (1) with the 14QFB1Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -.
     (c) Install the top vertical-load roller (22) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pin (20).
       2 Put the top vertical-load roller (22) in position and install the pin (20).
       3 Make sure that the pin (20) is correctly engaged in the eccentric bushes.
       4 Install the nut (23).
       5 TORQUE the nut (23) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T.
       6 Safety the nut (23):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nut (23) with the new
AIPC 57-41-05-46-012 COTTER PIN (27) or the new AIPC 57-41-85-46-290 COTTER PIN (27).
       7 Safety the pin (20):
WARNING: USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
         a Safety the pin (20) with the 14QFB1Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -.
   (8) For Track 8:
     (a) Install the bottom vertical-load rollers (49) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pins (34).
       2 Put the bottom vertical-load rollers (49) in position on the structure and install the pins (34).
       3 Install the washers (35) and the nuts (48).
       4 TORQUE the nuts (48) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T.
       5 Safety the nuts (48):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nuts (48) with the new
AIPC 57-41-05-47-010 COTTER PIN (43) or the new AIPC 57-41-85-47-280 COTTER PIN (43) and the new AIPC 57-41-05-13-070 COTTER PIN (57).
     (b) Install the top vertical-load roller (3) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pin (1).
       2 Put the top vertical-load roller (3) in position and install the pin (1).
       3 Make sure that the pin (1) is correctly engaged in the eccentric bushes.
       4 Install the nut (4).
       5 TORQUE the nut (4) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T.
       6 Safety the nut (4):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nut (4) with the new
AIPC 57-41-05-47-015 COTTER PIN (15) or the new AIPC 57-41-85-47-280 COTTER PIN (15).
       7 Safety the pin (1):
WARNING: USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
         a Safety the pin (1) with the 14QFB1Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -.
     (c) Install the top vertical-load roller (22) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pin (20).
       2 Put the top vertical-load roller (22) in position and install the pin (20).
       3 Make sure that the pin (20) is correctly engaged in the eccentric bushes.
       4 Install the nut (23).
       5 TORQUE the nut (23) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T.
       6 Safety the nut (23):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nut (23) with the new
AIPC 57-41-05-47-012 COTTER PIN (28) or the new AIPC 57-41-85-47-290 COTTER PIN (28).
       7 Safety the pin (20):
WARNING: USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
         a Safety the pin (20) with the 14QFB1Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -.
   (9) For Track 9:
     (a) Install the bottom vertical-load rollers (49) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pins (34).
       2 Put the bottom vertical-load rollers (49) in position on the structure and install the pins (34).
       3 Install the washers (35) and the nuts (48).
       4 TORQUE the nuts (48) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T.
       5 Safety the nuts (48):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nuts (48) with the new
AIPC 57-41-05-48-010 COTTER PIN (44) or the new AIPC 57-41-85-48-280 COTTER PIN (44) and the new AIPC 57-41-05-15-070 COTTER PIN (58).
     (b) Install the top vertical-load roller (3) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pin (1).
       2 Put the top vertical-load roller (3) in position and install the pin (1).
       3 Make sure that the pin (1) is correctly engaged in the eccentric bushes.
       4 Install the nut (4).
       5 TORQUE the nut (4) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T.
       6 Safety the nut (4):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nut (4) with the new
AIPC 57-41-05-48-015 COTTER PIN (16) or the new AIPC 57-41-85-48-280 COTTER PIN (16).
       7 Safety the pin (1):
WARNING: USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
         a Safety the pin (1) with the 14QFB1Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -.
     (c) Install the top vertical-load roller (22) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pin (20).
       2 Put the top vertical-load roller (22) in position and install the pin (20).
       3 Make sure that the pin (20) is correctly engaged in the eccentric bushes.
       4 Install the nut (23).
       5 TORQUE the nut (23) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T.
       6 Safety the nut (23):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nut (23) with the new
AIPC 57-41-05-48-012 COTTER PIN (29) or the new AIPC 57-41-85-48-290 COTTER PIN (29).
       7 Safety the pin (20):
WARNING: USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
         a Safety the pin (20) with the 14QFB1Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -.
   (10) For Track 10:
     (a) Install the bottom vertical-load rollers (49) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pins (34).
       2 Put the bottom vertical-load rollers (49) in position on the structure and install the pins (34).
       3 Install the washers (35) and the nuts (48).
       4 TORQUE the nuts (48) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T.
       5 Safety the nuts (48):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nuts (48) with the new
AIPC 57-41-05-49-010 COTTER PIN (45) or the new AIPC 57-41-85-49-280 COTTER PIN (45) and the new AIPC 57-41-05-17-070 COTTER PIN (59).
     (b) Install the top vertical-load roller (3) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pin (1).
       2 Put the top vertical-load roller (3) in position and install the pin (1).
       3 Make sure that the pin (1) is correctly engaged in the eccentric bushes.
       4 Install the nut (4).
       5 TORQUE the nut (4) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T.
       6 Safety the nut (4):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nut (4) with the new
AIPC 57-41-05-49-015 COTTER PIN (17) or the new AIPC 57-41-85-49-280 COTTER PIN (17).
       7 Safety the pin (1):
WARNING: USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
         a Safety the pin (1) with the 14QFB1Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -.
     (c) Install the top vertical-load roller (22) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pin (20).
       2 Put the top vertical-load roller (22) in position and install the pin (20).
       3 Make sure that the pin (20) is correctly engaged in the eccentric bushes.
       4 Install the nut (23).
       5 TORQUE the nut (23) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T.
       6 Safety the nut (23):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nut (23) with the new
AIPC 57-41-05-49-012 COTTER PIN (30) or the new AIPC 57-41-85-49-290 COTTER PIN (30).
       7 Safety the pin (20):
WARNING: USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
         a Safety the pin (20) with the 14QFB1Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -.
   (11) For Track 11:
     (a) Install the bottom vertical-load rollers (49) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pins (34).
       2 Put the bottom vertical-load rollers (49) in position on the structure and install the pins (34).
       3 Install the washers (35) and the nuts (48).
       4 TORQUE the nuts (48) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T.
       5 Safety the nuts (48):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nuts (48) with the new
AIPC 57-41-05-50-010 COTTER PIN (46) or the new AIPC 57-41-85-50-250 COTTER PIN (46) and the new AIPC 57-41-05-19-070 COTTER PIN (60).
     (b) Install the top vertical-load roller (3) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pin (1).
       2 Put the top vertical-load roller (3) in position and install the pin (1).
       3 Make sure that the pin (1) is correctly engaged in the eccentric bushes.
       4 Install the nut (4).
       5 TORQUE the nut (4) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T.
       6 Safety the nut (4):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nut (4) with the new
AIPC 57-41-05-50-015 COTTER PIN (18) or the new AIPC 57-41-85-50-270 COTTER PIN (18).
       7 Safety the pin (1):
WARNING: USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
         a Safety the pin (1) with the 14QFB1Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -.
     (c) Install the top vertical-load roller (22) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pin (20).
       2 Put the top vertical-load roller (22) in position and install the pin (20).
       3 Make sure that the pin (20) is correctly engaged in the eccentric bushes.
       4 Install the nut (23).
       5 TORQUE the nut (23) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T.
       6 Safety the nut (23):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nut (23) with the new
AIPC 57-41-05-50-015 COTTER PIN (31) or the new AIPC 57-41-85-50-260 COTTER PIN (31).
       7 Safety the pin (20):
WARNING: USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
         a Safety the pin (20) with the 14QFB1Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -.
   (12) For Track 12:
     (a) Install the bottom vertical-load rollers (49) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pins (34).
       2 Put the bottom vertical-load rollers (49) in position on the structure and install the pins (34).
       3 Install the washers (35) and the nuts (48).
       4 TORQUE the nuts (48) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T.
       5 Safety the nuts (48):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nuts (48) with the new
AIPC 57-41-05-51-010 COTTER PIN (47) or the new AIPC 57-41-85-51-280 COTTER PIN (47) and the new AIPC 57-41-05-21-040 COTTER PIN (61).
     (b) Install the top vertical-load roller (3) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pin (1).
       2 Put the top vertical-load roller (3) in position and install the pin (1).
       3 Make sure that the pin (1) is correctly engaged in the eccentric bushes.
       4 Install the nut (4).
       5 TORQUE the nut (4) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T.
       6 Safety the nut (4):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nut (4) with the new
AIPC 57-41-05-51-015 COTTER PIN (19) or the new AIPC 57-41-85-51-290 COTTER PIN (19).
       7 Safety the pin (1):
WARNING: USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
         a Safety the pin (1) with the 14QFB1Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -.
     (c) Install the top vertical-load roller (22) as follows:
       1 Apply a thin layer of Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.
03GBC1) or Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.03GBD1) on the pin (20).
       2 Put the top vertical-load roller (22) in position and install the pin (20).
       3 Make sure that the pin (20) is correctly engaged in the eccentric bushes.
       4 Install the nut (23).
       5 TORQUE the nut (23) to between 1.05 and 0.75 m.daN (92.92 and 66.37 lbf.in ) T.
       6 Safety the nut (23):
WARNING: USE PROTECTIVE GOGGLES WHEN YOU REMOVE OR INSTALL A COTTER PIN. EACH TIME YOU REMOVE A COTTER PIN DURING THE TASK, DISCARD IT IMMEDIATELY. A LOOSE COTTER PIN CAN CUT YOU OR MAKE YOU BLIND.
         a Safety the nut (23) with the new
AIPC 57-41-05-51-015 COTTER PIN (32) or the new AIPC 57-41-85-51-290 COTTER PIN (32).
       7 Safety the pin (20):
WARNING: USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE YOU BLIND, AND/OR CAN CAUSE DAMAGE.
         a Safety the pin (20) with the 14QFB1Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -.
Subtask 57-41-33-710-050-A
C. Test
   (1) Lubricate the applicable rollers with Synthetic Oil base Grease-General Purpose Lithium Thickened - (Material No.
03GBD1) or Synthetic Oil base Grease-General Purpose Lithium Thickened Low Temp. - (Material No.03GBC1) .
   (2) Make sure that the rollers that you installed operate without play.
   (3) Remove all unwanted grease with a clean TISSUE PAPER.
5. Close-up
Subtask 57-41-33-410-050-A
A. Close Access
   (1) Make sure that the work area is clean and clear of tools and other items.
   (2) Install the applicable slat tracks:
   (3) Install the applicable slats:
   (4) Remove the access platform(s).
Subtask 57-41-33-865-052-A
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):
PANELDESIGNATIONFINLOCATION
** ON A/C NOT FOR ALL
49VUFLIGHT CONTROLS/SLT/CTL AND MONG/SYS15CVB06
** ON A/C NOT FOR ALL
49VUFLIGHT CONTROLS/SLT/CTL AND MONG/SYS15CVB01
** ON A/C ALL
121VUFLIGHT CONTROLS/SLT/CTL/SYS27CVR21
Subtask 57-41-33-942-050-A
C. Removal of Equipment
   (1) Remove the SAFETY BARRIERS.
   (2) Remove the WARNING NOTICE(S).
   (3) Remove the 98D27803500001 LOCKING TOOL ZERO POS from the flap/slat control lever.
   (4) Remove the ground support and maintenance equipment, the special and standard tools and all other items.
[Rev.10 from 2021] 2026.04.02 06:30:59 UTC